Introduction to Profibus Michael Bryant Executive Director Profibus Trade Organization CPAC Workshop...

Introduction to Profibus Introduction to Profibus

Michael BryantMichael Bryant

Executive DirectorExecutive Director

Profibus Trade OrganizationProfibus Trade Organization

CPAC Workshop - SeattleCPAC Workshop - Seattle

May 6, 2004May 6, 2004

PROFIBUS-PA

PROFINET

IEC 61158-2RS-485/FO

ManufacturingManufacturing ProcessProcess

InternetInternet

OS

AS-Interface

PROFIBUS-DP

OS

Industrial Communication

PLCIPC

Engineering

Assembly

Hardware

51%

23%

27%

22%

22%

12%

0%

50%

100%100%

57%

4...20mA, discrete wired PROFIBUS

Source: Namur (Bayer)

Cost Comparison

Reduced installation costsReduced installation costs

Savings > 40%Savings > 40%

Profibus in comparison with 4..20

i Segmentcoupler 1

PLCPLC

I/O modules (1-n)

Terminal block (PLC)I/O module

n

1

Terminal block

Transmitterpower supply

Terminal block

DistributionPanel

Junction box

sensor 1 ... n

PROFIBUS PA n

PROFIBUS PA 1

Segmentcoupler n

PROFIBUS DP

4 . . 20 ma System PROFIBUS-PA

sensor 1 ... n

i

x x

Cost Savings with Profibus

Magnetic Valve with twoposition control signals

(binary)

4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA

Share[%]

Price[DM]

Share[%]

Price[DM]

Share[%]

Price[DM]

Share[%]

Price[DM]

Share[%]

Price[DM]

Share[%]

Price[DM]

Mounting 21 2380 26 1700 18 2380 20 1700 40 6035 35 2720

Equipment 48 5610 52 3400 56 7650 64 5440 29 4590 30 2380

Planning 26 3060 16 1020 27 3060 12 1020 26 4080 20 2040

Starting up 5 510 5 340 4 510 4 340 5 850 5 510

Total 100 11560 100 6460 100 13600 100 8500 100 15980 100 7650

Savings 45 % DM5100 37 % DM5100 52 % DM8330

The following numbers are based on an installation at

in Cologne, Germany

Pressure transmitterTemperature transmitter

1989 2004

Installed Base

The installed base was greater than 10 Million devices at the end of 2003, with 2 Million sold in 2003 and already .5 Million

sold this year. Of the 10 Million, 1.5 Million are in the Process Industries with >300,000 PA devices installed.

Detailed case studies are listed in the PROFIBUS Online Product Guide at www.PROFIBUS.com

*Status: Q1/2004

*Status: Q1/2004

More than 2,500 PROFIBUS products from nearly 300 vendors are available today*

The latest PROFIBUS Products are detailed in the Online Product Guide

at www.PROFIBUS.com

Product Range

1989 2004

1989 2004

With more than 1200 members, PROFIBUS International is the leading vendor/user organization for industrial communications

world-wide*

The latest membership list may be obtained online from www.PROFIBUS.com

Membership

*Status: Q1/2004

RPA = Regional PROFIBUS AssociationPCC = PROFIBUS Competence CenterPTL = PROFIBUS Test Laboratory

Great BritainRPA

GermanyRPAPCCPTL

FranceRPA

NetherlandsRPAPCC

NorwayRPA

KoreaRPA

ItalyRPAPTL

JapanRPA

IrelandRPA

FinlandRPA

BrazilRPA

BelgiumRPAPCC

DenmarkRPA

Czech RepublicRPA

ChinaRPA

Australia/New ZealandRPA

SwedenRPAPCC

USARPAPTLPCC

SwitzerlandRPAPCC

RussiaRPA

South-East-AsiaRPA

PolandRPAPCC

Southern AfricaRPA

World-wide Support

OK ?

Each Device

Test at test

laboratory

Certification byPROFIBUS

International

No

Yes

PROFIBUS International has

established a qualified certification

system which includes conformance

and interoperability testing

Several hundred products have

been certified

Test laboratories in Europe, USA and

China

Certified products are listed with their

certificate number in the Electronic

PROFIBUS Product Guide

Certification

Vendor Independent Quality ControlVendor Independent Quality Control

Profibus Test Labs

itm – TU Munich

Matthias Roemer

Boltzmannstrasse 15

D-85748 Garching

Germany

Phone: 49-89-289-164 00

Fax: 49-89-289-164 10

Email: [email protected].

tu-muenchen.de

ComDec

Werner Goetz

Würzburger Strasse 121

D-90766 Fürth

Germany

Phone: 49-911-750-2074

Fax: 49-911-750-2100

Email: [email protected]

PROFIBUS Interface Center

Ron Mitchell

One Internet Plaza

Johnson City, TN 37605-1255

USA

Phone: 423-262-2687

Fax: 423-262-2174


ifak e. V.

Arne Neumann

Steinfeldstrasse (IGZ)

D-39179 Barleben

Germany

Phone: 49-39203-8100

Fax: 49-39203-81100


PROFIBUS Center Nederland

Dennis van Booma

Joseph Ledelstraat 56

2518 KM Den Haag

Netherlands

Phone: 31-70-3020-412

Fax: 31-70-3464-275


Chinese PROFIBUS Test Laboratory

Jiyang Tang

No.1 Jiaochangkou Deshengmenwai

100011 Beijing

China

Phone: 86-10-820-78264

Fax: 86-10-820-78264


Passive Devices (Slaves)

Active Devices (Masters)

PLCPLC PC

Media Access

PROFIBUS differentiates between master and slave devicesPROFIBUS differentiates between master and slave devices

PROFIBUS

DP Monomaster System

Master (Class 1)Master (Class 1)

SlavesSlaves

PROFIBUS

PLC

Master (Class 2)Master (Class 2)

Central Controller exchanges data with the distributed peripherial devices

Engineering tool is used for setup/configuration of the slaves

Analog or digital peripherial devices such as I/O, drives, transmitters, valves or operator terminals

DP-Master(class 2)

DP-Master(class 1)

DP-Master(class 1)

DP - Slaves

PLC

PROFIBUS

PC

CNC

Several DP-Masters may access a DP Slave with read functions but only one Master may write to a slave

DP Multi-Master systems consist of:- multiple Masters (class 1 or 2)- 1 to max. 124 DP-Slaves- max. 126 devices on the same bus

Distributed inputs and outputs

DP Multi-master System

Distributed inputs and outputs

Standardized electronic data sheets are used to permit open, Standardized electronic data sheets are used to permit open, vendor- independent configurationvendor- independent configuration PROFIBUS

Configuration tool

Bus Configuration

PLC

PROFIBUS

A library with GSD files of PROFIBUS devices is available online at www.PROFIBUS.com

System Configuration

GSD-Files contain the communication parameters

EDD-files contain the application parameters

PROFIBUS-DP

Control systemEngineering

Tool

PROFIBUS-PA

IEC 61158-2 (MBP_IS)I

x

Segment-coupler/Link

transmitter

x+

Application in Process Automation

RS-485 or Fiber Optic

24V power

PROFISafe Profile

RS 485 / IEC 61158-2

PROFIBUS

Standardapplication

“fail-safe”application

Standard PROFIBUS

PROFISafe-Layer

PROFISafe-Layer

The PROFISafe Profile permits the use of PROFIBUS in The PROFISafe Profile permits the use of PROFIBUS in “fail-safe” applications “fail-safe” applications

Standardapplication

PROFIBUS

“fail-safe”application

Motion Control

New functions for motion control

New functionality has been added to the New functionality has been added to the PROFIBUS protocol (V2):PROFIBUS protocol (V2):

Slave-to-Slave communication

Clock synchronous transmission

Time synchronization

With these new functions, PROFIBUS opens With these new functions, PROFIBUS opens up new applications in motion control up new applications in motion control

With these new functions, Profibus can synchronize 12 axes with a cycle time of less than 2 ms

PROFINET CONCEPT

Engineering, HMI

Intelligent field device

Ethernet

PROFIBUS

Proxy

Field Device Drive

Programmable controller

Engineering,HMI

PROFIBUS and PROFINET are two complementary parts of PROFIBUS International automation technology

PROFINET

TCP/IP- Ethernet

EngineeringHMI

Tech. Module Tech. Module Tech. Module

Tech. Module Tech. Module

InternetInternet

Between Between Management and ProductionManagement and Production

Within ProductionWithin Production

Integration Integration of PROFIBUSof PROFIBUS

• Manufacturing AutomationCar manufacturing

Bottling systems

Storage systems

• Building AutomationHeating, air-conditioning

• Process AutomationPurification plants

Chemical and petrochemical plants

Paper and textile industries

• Power industry and power distributionPower plants

Switchgear

Pipelines

Polymer Storage

GlueProduction

Breweries

Car manufacturing, at GeneralMotors, BMW, Ford, FIAT....

Waste Water Purification

Bottling Plants

Food Production

Nearly 1,000,000 applications are operationalNearly 1,000,000 applications are operational

Building Automation

Applications

North American Users

3M, CT3M, MNA. Schulman, OHABB Flexible Automation, MIABB Seatech, TXAbbott Laboratories, TXAccu-Fab Systems, ORAccusort, PAAcklin Stamping, OHAcme Brick, TXAdvanced Energy, COAdvanced System Integration, TXAdvantage Industrial Auto., GAAgriNW, WAAir Liquide, TXAIS, INAlabama Power, AL

Alcan, CanadaAlliant Techsystems, VAAllied Signal, OHAlpine Engineered Products, TXAmerican Baler, OHAmerican Kuhne, CTAmerican National Can, OHAmerican National Can, TXAmerican Standard, OHAmoco Fabrics, GAAmplex Electric, OHAmycel, TXAnarundel Cty Water Auth., VAAnchor Brewing, CAAndritz Runther, TXAnheuser Busch, MOApplied Digital Engineering, TX

Applied Extrusion Tech, VAAqua Glass, CanadaARCO Alaska, AKArtech, NCASI, TXATG, WAATJ Industrial Auto., CanadaAtronix Engineering, OHAutoliv, UTAutomation Control, COAutomation Systems, MIAutotec, OHAVCA Corporation, OHBallard Power, CanadaBarnes and Noble, MA

Barrilla Pasta, IABest American Foods, ID


Basler Electric, ILBaxter Healthcare, ARBayer, MexicoBell & Howell, ILBest Press, NCBethlehem Steel, OHBiersdorf, CTBlue Bell Creameries, TXBlue Circle Cement, GABlue Diamond Nut Company, CABlue Ridge Growers, VABMH Americas Inc., TXBOC, TXBodine Test Assembly, CTBoise Cascade, ORBrightstar Synfuels, TXBritish Aerospace, TN

Burlington Industries, VABurton Snowboards, CanadaBWX Technologies, VAC. Kirk RyanCA Lawton Co., WICAE Newnes Ltd., CanadaCAE, CanadaCal Polymer, IDCalgon, SCCameron Controls, TXCanrig, TXCapsugel, SCCarpenter Company, TXCarpenter Technology, VACast Masters, OHCaterpillar, ILCCL Container, VA

Chemrex, MNChicago Dryer, ILChiles Drilling, TXCincinnati Machines, OHCincinnati Test, OHCircon ACMI, OHCity of Houston Public Works, TXCity of Jacksonville Public Works, FLCity of Los Angeles Public Works, CACity of Phoenix Public Works, AZCoe Manufacturing, ORCold Springs – Texas Granite, TXCole Electric, WIColgate, NJColumbia Electric, WAColumbia Pacific Aluminum, CACompressor Controls, IA


Ebner Furnace, OHEdler Industries, CAEDS, MIElectronic Power Design, TXElgin-Butler Brick, TXEli Lilly, INEMD, TXEncore Wire, TXEnerpro, CAEngineered Systems, OHEnglewood Electric, FLEnglewood Electric, ILENSCO Kodiak IIEnvironmental Waste H2O, IDEOS Engineering, TXEPCO, OHEPD, TX

Davis Standard, CTDECO Tools, OHDefasco Steel, PADell Computers, TXDelta Brands, TXDexter Nonwovens, CTDmytryka Jacobs Eng, OHDorner Manufacturing, WIDow Chemical, TXDow Corning, MIDSM Engineered Plastics, PADSM, VADuke Power, TXDunlop Tires, ALEastman Chemicals, TNEastman Kodak, NYEbarra Technologies, CA

Connexant, CAConserve II, FLControl Concept Corp., WIControl General, TXControl Panels & Systems, MDControlled Power & Automation, TNCooper Tire & Rubber, OHCopes VulcanCP Films, VACrane Kemlite, ILCrown, Cork & Seal, TXCSD, MACTR, SCCummins Engine, MICurt Joa, WICytec Industries, OHDan River Mills, VA


Evanite Fiber Corp, ORExion, WIExonic Systems, MIExxon Baytown, TXFairmont Tamper, MNFalmouth Scientific, MAFiber Visions, GAFindley, OH Fisher Controls, TXFlight Safety Int’l, TXFogg Filler, MIForest Products Machinery, GAFormosa PowerFort James Corp, ORFoxjet, TXFramatome Cogema Fuels, VAFrank W. Murphy, TX

Friskies, MOFrostbite Brands, OHGAF Materials, MNGalvacor, CanadaGaston County Dyeing, NCGE Fanuc, UTGE Plastics, NYGE Team Controls, TXGeneral Atomic, CAGeneral Mills, MIGeneral Shale Brick, TNGeorgia Gulf, TXGeorgia Pacific, MIGeorgia Pacific, WAGiddings & Lewis, WIGillette, MAGlassline, OH

Global Marine Drilling, TX Globitech, TXGlomar Celtic SeaGlomar ExplorerGM PowerTrain, MIGolden Cheese, CAGPM Gas, TXGrobe Electric, ALH.B. Fuller, CAHaarman & Reimer, SCHarmon Motive, INHarnisfeger, WIHarvard Industries, VAHarza Engineering Co., ILHauni, VAHazentech, ARHeidelberg Finishing, OH


Heidelberg Web Presses, NHHeidtman Steel, OHHelm Instrument, OHHenkel, OHHenry Filters, OHHess Electrical, MIHitec, CanadaHitec, TXHolt Electric, WIHoosier Magnetics, OHHouston Chronicle, TXHPM Hemscheidt Corp.HuelsHuffman, SCHuntair, ORHusky, CanadaHydralift, TX

I²S, CTIBM, VTICD, NJImperial Holly, TXIncom, WIIndianapolis Casting, INIndustrial Automation Eng., MNInnovative Controls, OHInnovative Electronics, TXIntec Permaglas, ORIntech, TXIntegrated Chemical Solutions, TXIntelicon, OHIntellution, MAInterface Flooring, GAIntevac, CAITT Automotive, NC

ITW/MiniGrip, TXJ.R. Simplot, ORJacobs Engineering, ORJagenberg, CT Kendall Electric, MDKendall Electric, WIKiefel, NHKirk Lumber, VAKister, OHKraft Foods, ILKvaerner Metals, PAL&H Supply, TNLaFarge Alum., VALamb Weston, ORLemforder, MELinklater, CALockwood Green, TX


M&M Mars, ILMallinkrodt, MOMantissa Corporation, NCMaple Leaf Bakery, VAMartin Feed Mills, CanadaMcNaughton-McCay, ILMD/Totco, TXMedical Lake Waste Water, WAMG Generon, TXMicron Technology, IDMiddlesex Industries, MAMilliken, SCMinaric, NCMM Controls, ORMobil Chemical, CTMobile Oil Pipeline, TXMobile Oil, TX

Molins Richmond, VAMonterrey Mushroom, TXMontgomery Watson, TXMPM Engineering, CanadaNanoose Systems, CanadaNASA Cape Kennedy, FLNASA Langley, VANational Envelopes, KSNational Instruments, TXNational Oilwell, TXNEC, CANestle R&D Center, OHNewport News Shipbuilding, VANoell Crane and Service, TXNorthland Electric, MNNorthSails, NVNorthwest Cybernetics, OR

Norton, TXNovartis Pharmaceuticals, NJNPC, TXNSC Technologies, ILO’Sullivan Industries, VAOcean Spray, NJOcean Spray, WIOEM, TXOMC Services, TXOn Trak Systems, CAPacific Flow Controls, CAPackard-Hughes, CAPan Pacific Co., OKPasadena Paper, TXPearson Packaging, WAPemco, WIPerdue Farms, MD


Sandvick Sorting, KYSanibel Island Water, FLSasib Bakery, TXSauder Woodworking, OHSavanah Foods, TXSchlumberger, TXScholle, CASeacor Gerand Jordan, TXSeacor Vanguard, TXSematech, TXSeneca Foods, IDShaffer, TXShiner Brewery, TXSiebe APVSiemens Automotive, VASiemens Electrocom, TXSiemens Telecommunications, TX

Qtera, FLQuad Graphics, WVQuad+, ILR&B Falcon Drilling, TXRA Hanson, WARapidPak, WIRayonier, GARaytheon, TXReading and Bates, TXRedhook Brewery, WAReliant Energy, LARetrotech, NYRoberts Filters, PARockwell Automation, OHRR Donnelly & Sons, TNRubbermaid, KSRumsey Electric, PA

Petrotech, TXPfizer, NEPharmacia Upjohn, MIPhilip Morris, VAPhilips Lighting, KSPhoenix Environmental, ILPLENCO, WIPML, CanadaPolybond, VAPort of Houston, TXPotlatch, IDPPG Industries, PAPraxair, TXPRI Automation, MAProcter & Gamble, OHPromotional Printing, TXProtec Coating, OH


Thermoguard Equipment, WATitan Industries, TXToledo Transducers, OHTransdyne Controls, GATransocean (Marianis), TXTree Top, WATrident Tooling, OH Trinity Industries, TXTrunkline, TXTrus Joist MacMillan, IDTru-Si Technologies, CATRW, AZTuchenhagen-Zajac, MDTurtle & Hughes, NJTyler Controls, NYUAS, CanadaUCB Films, KS

TA Engineering, CATamko Roofing, MOTaylor Clay, NCTech Conveyor, NJTech Logic, MNTech Power, TXTechnisys, UTTEI Engineering, INTeledyne Advanced Metals, TNTennessee Eastern Chemicals, TNTennessee Valley Authority, TNTexaco, TXTexas Eastern, TXTexas Farm Products, TXTexas Instruments, MATexas Instruments, TXThermal Engineering, SC

Sierra Nevada Brewing Co., CASignode – IPS, ILSimpro, TXSimpson Sawmill, WASinclair Marine ElectricSkagit Smatco, TXSORSoutheastern Containers, VAStandard Gypsum, TXSterling Berkefeld, CanadaSterns Airport Equipment, TXStupp, TXSumitomo, VASunkist Growers, CASurface Combustion, OHSverdrup, TNSystel, TX


WilsonArt, TXWirtz Manufacturing, MIWL Gore, NCWoodgrain Millwork, IDWoodward Governor, COWPS Industries, LAWR Grace, MIWright Industries, TN

USS Ronald ReaganValley Record, CAVarco, TXVetrotex, TXWabash Plastics, INWABCO, SCWalbridge Coatings, OHWalla Walla Waste Water, WAWallace Printing, ILWarren Electric, LAWarren Electric, TXWC Woods, OHWestern Container, TXWetmore, TXWhite Oak Semiconductor, VAWilliams Pipeline, KSWilliamson Printing Corp., TX

UCB, ILUlvac, MAUnileverUnilever, NJUniloy-Milacron Manchester, MIUniroyal, CanadaUnited Copper, TXUnited Distillers and Vintners, CanadaUpdate Systems, MOUS Army Corps of Engineers, KYUS Filters, AZUS Gypsum, CAUS Postal ServiceUSS (?) New Carrier (CVN 77)USS Carl Vinson USS Chester A. NimitzUSS Harry S. Truman

The End

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Introduction to Profibus Michael Bryant Executive Director Profibus Trade Organization CPAC Workshop...

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