WW Equipment - General Catalog
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Transcript of WW Equipment - General Catalog
Polymer Modified Bitumen
Process Description
Bitumen Emulsion
Process Description
A bitumen emulsion is bitumen, which has been converted to a fine suspension of bitumen droplets in water, usually by
means of a high energy shearing device called a "colloid mill". These droplets are prevented from agglomerating by the
action of chemical emulsifiers which cause the surface of the droplets to become charged and hence repel each other.
In emulsified form bitumen can be handled at ordinary
temperatures and this eliminates the need of
expensive solvents as diluents.
In the first stage, the hot bitumen is pumped at the required temperature (usually
around 185ºC) into agitated tank. The thermo-plastic rubber is added and stirred
for equal distribution. Following the mix flows to the mill by gravity.
The mix is passed through the mill to physically reduce the thermo-plastic rubber
particles in size by mechanical shear, accompanied by a significant input of heat
energy. This provides rapid and efficient disintegration of the thermo-plastic
rubber particles in the bitumen.
The most common production configuration is the batch production where all
chemical products converge into a reactor followed by recirculation through a
high shear mill, to achieve homogeneity and final properties.
Lower Thermal susceptibility
Higher cohesion
Higher elastic response
Higher water resistance
Higher resistance to aging
The modification process improves
the final characteristics such as:
FEATURES- Soap System- Production Unit- Additives Dosing System- Control System
OPTIONS- Cooling Exchanger- Kerosene Storage Tank- Emulsions Storage Tank- Bitumen Storage Tank
FEATURES- Soap System- Production Unit- Additives Dosing System- Control System
OPTIONS- Hot Oil Boiler- Cooling Exchanger- Kerosene Storage Tank- Emulsions Storage Tank
FEATURES- Polymer/Rubber dosingsystem- Mill and Pre-Mixer Unit- Dosing system- Control System
OPTIONS- Pure bitumen storage tank- Solid sulfur injection system- Discharge pump- Maturation tank- PMB storage tanks
FEATURES- Polymer/Rubber dosingsystem- Mill and Pre-Mixer Unit- Dosing system- Control System
OPTIONS- Pure bitumen storage tanks- Charge Pump- Solid sulfur injection system- Heat Exchanger- Discharge pump- Maturation tank- PMB storage tanks
Double pass 8/10/15 ton/hourSingle pass 16/20/30 ton/hour
Double pass 8/10/15 ton/hourSingle pass 16/20/30 ton/hour
FEATURES- Pump System- Cooling Tower- Plate Heat Exchanger- Cooling Unit- Filling System- Electric Equipment
OPTIONS- Fully Automatic- Manual
FEATURES (Big Bags Model)- Thermal insulation- For bitumen bags up to 1t- With access ladder- Max. temperature: 180 °C- Capacity of 6-8 ton/h- Structure with electric winch
Models:- Big Bags- Drums- Boxes
FEATURES- Bitumen Pump- Kerosene Pumps- Telescopic Loading Arm- Control Touch Screen- Fully Automatic- Static Mixer- Heated Bitumen Lines- Capacity: up to 50 ton/h
MODELS- Storage Tanks- Bitutainers- Bounded Tanks- Isotanks- Pick Up & Go Tanks- Road Sprayers Stanks
STORAGE- Bitumen- Heavy Oils- Crud- Hydrocarbons- Water
By combining our variousturnkey solut ions i t 'spossible to configure abitumen terminal suitablefor your business needs:
- PMB plants- Bitumen emulsion plants- Cut-backs plants- Bitumen melters- Bitumen storage tanks- Lubrication stations- etc.
S T A T I O N A R Y P L A N T S
According with spaceavailabity for this purposeand costumer capacityrequirement we can design,supply and install completesolutions of bitumenemulsion and bitumenmodified by polymers units.
Spare Parts and Components
Each component can be sold and installed as an individual
skid for mobile, stationary plants or in case of retrofitting.
SOAPSYSTEMS
PRODUCTIONUNITS
DOSINGSYSTEMS
PRE-MIXERUNITS
CONTROLSYSTEMS
FEATURES:- Compartments for Diesel,Water and Oil- Tank: Carbon steeltype S235JRG2- Motor-compressor group- Lubrication bridge- Tow
FEATURES- Diesel Generator- Mass System- Oil System- Used Oil Storage- Water Storage- Diesel Storage- Winch- Hidraulic Press- Storage Box- Cabinet- Tools- Work Benches- Compressor
FEATURES- Bitumen or emulsion tank- Filling and circulationsystem- Heating system- "jme" spray bar- Pulpit of comand- Air circuit- Product level- Spray bar height pneumaticregulation- Speed electronic controlleron the vehicle cabin- Cleaning system
FEATURES- Emulsions Tank- Filling System- Heating System- Spreading Ramp- Cleaning System
TIP: Equipment installation in any chassis and at the customer facilities
FIELDS OF APPLICATION- Agricultural Chemistry- Biotechnology- Bitumen- Chemistry- Paints and Coatings- Pet Food- Cosmetics & Pharmaceutics- Food and Paper Industry
FIELDS OF APPLICATION- Agricultural Chemistry- Biotechnology- Bitumen- Chemistry- Paints and Coatings- Pet food- Cosmetics & pharmaceutics- Food- Paper & Recycling Industry
Four different sizes and a universal range of application
FIELDS OF APPLICATION:- Biotechnology- Bitumen- Chemistry- Pet Food- Paper- Recycling industry
FIELDS OF APPLICATION- Biotechnology- Bitumen- Chemistry- Paints and Coatings- Pet Food- Recycling Industry
Designed for continuous use, all Trigonal®-Machines excelat a high reliability and a long life span even under harshconditions
Integrated system for packing andtransporting bitumen in solid condition.
Ideal for:
-countries without local production of bitumen
-regions with a difficult logistical environment
-take advantage of the excellent sources not
processed when transferring the product to where
it is required
-allow the bitumen producers to process, store and
sell bitumen, regardless of periodic influences
-allow the economic supply of any volumes (from
a few tons to hundreds or thousands of tons).
What is it?
It is a flexible and self-stabilizer bag designed to
carry up to 1000 kg of industrial bitumen for road
pavement, taking into account the viscoelastic flow
characteristics in storage (solid), and transport
conditions. Suitable for filling in liquid conditions at
the optimum product temperature. The normal inner
bag is made from a dissolvable plastic sheet. The
volume of the bag and shape are optimized for
maximum load of normal standard containers for
transport by sea and by road in trucks.
PACKAGING SERVICES FOR:
Producers
Traders
Bitumen Carriers
Construction Industry
End Users
It is a complete logistics solution to provide the bitumen at anytime and anywhere in the world.
+ To produce and provide bitumen where and when it is most effective and economic.
B2bag Logistics PROCESS
BITUMEN COOLING AND PACKAGING EQUIPMENTThe bag is filled with the bitumen filling equipment.
The product filling temperature is precisely controlled to be
pumpable, but low enough to avoid the dissolution of the plastic
container. Patented safe and reliable.
BITUMEN STORAGE IN BAGSThe filled bag is transferred to a storage area where it is
cooled by environment until the bitumen to reach a solid state.
No energy consumption.
TRANSPORTFor long-distance transport the bags can be loaded into
standard containers of 6 meters. It is possible to stack 2 layers
to use the capabilities of volume and weight of the container. Based on
1000 kg bags on a container can carry up to 20 tonnes.
Savings of around 40%
BITUMEN MELTINGThe solid bitumen is liquefied in economic manner directly on
the application site in bitumen melter that can be integrated on a hot mix
preparation process.
No storage costs.
Complete logistics system for packing, transport and store the
bitumen in solid conditions.
Configure the service according to your needs.
- Full service contracts for bitumen packing and logistics
- Installation, maintenance and operation of cooling and package equipment
WWB-Filling Unit (equipment available for purchase or rent)
- Bitubag's supply
- Installation, maintenance and operation of bitumen melter equipment
WWB-Meltpav (equipment available for purchase or rent)
- Fixed price per tonne of Big Bag's packaging.
EN 1426
EN 1427
35-50
50-58
EN ISO 2592 240
EN 1426
EN 1427
50-70
46-54
EN ISO 2592 230
ASTM D-5
ASTM D-36
60-70
49-56
ASTM D-92 250
Test Method Results Test Method Results Test Method Results
EN 12592 99 EN 12592 99 ASTM D-4 99.5
WW BT 35-50 WW BT 50-70 WW BT 60-70
Penetration – 25ºC
Softening point
0,1 mm
ºC
Flash point ºC
Specifications Unit
Solubility %
Packaging Bitubag’s Bitubag’s Drums
Penetration – 25ºC
Softening point
0,1 mm
ºC
Flash point ºC
Specifications Unit
Solubility %
Packaging
EN 1426
EN 1427
70-100
43-51
EN ISO 2592 230
ASTM D-5
ASTM D-36
80-100
49-56
ASTM D-92 225
EN 1426
EN 1427
Test Method Results Test Method Results Test Method Results
160-220
35-43
EN ISO 2592 220
EN 12592 99 ASTM D-4 99.5 EN 12592 99
WW BT 70-100 WW BT 80-100 WW BT 160-220
Bitubag’s Drums Bitubag’s
WW Trading offers an effective accumulated know-how in the
assessment and interpretation of commercialized products
characteristics, which allow for successful tailor-made approaches
to markets and clients projects.
Our main clients operate in the petrochemical and industrial chemical
sectors, roads surfacing and urban pavements, as well as in other
industries which require the supply of chemical raw materials and
products to incorporate in their production processes.
In 2011 we were the largest Iberian trader of products for the
pavements industry.
BITUMEN, EMULSIFIERSAND ADDITIVES SUPPLY
WWGradebitupav P e n e t r a t i o n G r a d e B i t u m e n
WWBimulpav B i t u m e n E m u l s i f i e r s
Relevant identified uses of thesubstance or mixture :
- Chemical Industry.
- Cationic emulsifier for bitumen emulsions.
Composition
Fatty Acids, Tall Oil, reaction productswith polyethylene polyamines.
Amines, N- Tallow alkyltrimethylenedi-,ethoxylated
SUBSTANCE NAME
68910-93-0
61790-85-0
CAS N.º
<75%
<25%
CONCENTRATION
WW RS
N, N, N ', N'. N'' '- pentamethyl-N-tallow-1 alkilo, 3 - propanodiamonio chloride
SUBSTANCE NAME
68607-29-4
CAS N.º
<50%
Ethylene glycol 107-21-1 <25%
CONCENTRATION
WW SS
Dipropilenglycol methyl ether 34590-94-8 <25%
WWAddipav B itumen Addit ives
WW pHR
Properties Specs.
Concentration(HCl%) 33
Iron(mg/kg) 4
Oxidant Comp.(Cl2 mg/kg) 30
Density at 20ºC(g /cm3) 1,16
Boiling Pointat 100 Kpa 75 ºC
Melting Pointat 100 Kpa -40 ºC
Vapour Press. at20ºC (mmHg) 43
Relevant uses:•Wastewater treatment•Textile Industry•Paper Industry•Surface treatment Industry•Tanning Industry•Organic ChemistryIndustry
WW PPA 6210/105
Properties Specs.
Color(Hazen) 40
H3P04(%) 105
Arsenic(As%) 0,005
Heavy Metals(Pb%) 0,001
Melting Point(ºC) 16-30
Boiling Point(ºC) 1920
Specific Gravity20ºC (Kg/m3) 1920
DynamicViscosity (mPa.s)
840 (25ºC)35 (100ºC)
Relevant uses:•Chemical industry•Synthesis intermediate inorganic chemistry•Catalysis•Surface treatment•Asphaltic bitumenmodifier.
WW SBS
Properties Specs.
Styrene(%) 30
Hardness(Shore A) 77
Fluidity(g/10 min.) 1,00
Tensile Modulusat 300% (MPa) 2,8
Tensile Strengh(MPa) 26
Elongation atBreak (%) 760
Volatility(%) 0,5
Ashes(%) 0,02
Relevant uses:•Excellent performance inseveral bitumen sources;•Reduction of operatingtimes;•High flexibility, tensilestrength, resistant totemperature variations andstable to storage.
WW FIX
Properties Specs.
Concentration(%) >10 E <25
AminoNitrogen < 12
Relevant uses:•Increases adhesionbetween aggregates andbitumen.•Improves bitumensusceptibility to largevariations in temperatureand damp.•Improves the coatingproperties of the bitumento the aggregates.Improves road quality andreduces the maintenancecosts of roads.
WW NF100
Properties Specs.
Color(ASTM) 1,5
Density at 15ºCKg/l
(D1298/D4052)0,917
Flash Point, PMºC (D93), min. 214
Pour Point,ºC (D97) -21
Viscosity Cin. at40ºC, mm2/s
(D445)112
Viscosity Cin. at40ºC, mm2/s
(D445)8,5
Pto Aniline(D611), ºC 85
CS, (%)(D2140) 12
Relevant uses:• Excellent performance atlow temperatures;• High power of solubility.
www.weedswest.com | email. [email protected] | tel. +351 256 910 200
Office, Warehouse & Production: Av. Parque Desportivo, 128 4505-688 Caldas S. Jorge, Portugal
Branches: Algeria / Kuwait / Morocco / Mozambique / Nigeria / Saudi Arabia
WeedsWest Global Solutions, S.A. Capital Stock: € 50.000,00 Porto C.R.C. - NIPC 509 888 364
WW
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