WS1 Composite Wing 021312

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    Composites Technology Day, February 2012

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    WORKSHOP 1

    Composite Wing

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    Workshop Objectives

    Become familiar with the basic steps in doing a composites analysis

    Software Version

    Patran 2011

    MD Nastran 2011.1

    Required File: composite_wing.db

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    Problem Description

    Assess the strength of a composite wing.

    Composite properties have been set up for all the wing components

    except the ribs. Your job is to define the ply properties and

    composite layup for the ribs, run the analysis, and review the

    results.

    wing ribs

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    a

    Step 1. Open an existing Patran Database

    Start Patran and open a database

    containing a wing model:

    a. Click File Open in the Defaults

    group.

    b. Select composite_wing.db as

    the File name.c. Click OK.

    c

    b

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    Step 2. Post the Ribs Group

    Post both the inboard and outboard

    rib:

    a. Select Group/Post

    b. Select ribs as the group to post.c. Click Apply.

    d. Click Cancel.

    a

    b

    c d

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    Step 3. Create a 2D Orthotropic Material

    Create a ply material property:

    a. Under the Properties tab, click 2D in

    the Orthotropicgroup.

    b. EnterAS4 forMaterial Name.

    c. Click Input Properties.d. Enter the values shown:

    Elastic Modulus 11 = 20e6

    Elastic Modulus 22 = 1.6e6

    Poisson Ratio 12 = 0.34

    Shear Modulus 12 = 0.8e6

    Shear Modulus 23 = 0.8e6

    Shear Modulus 13 = 0.8e6

    Density = 0.058

    e. Click OK.f. Click Apply.

    g. Click Input Properties.

    h. Set Constitutive Modelto Failure.

    i. Set Composite Failure Theoryto

    Tsai-Wu.

    j. Enter the values shown:

    Tension Stress Limit 11 = 220e3

    Tension Stress Limit 22 = 5e3

    Compress Stress Limit 11 = 150e3Compress Stress Limit 22 = 30e3

    Shear Stress Limit = 18e3

    Interaction Term = -2.22e-10

    Bonding Shear Stress Limit = 5e3

    k. Click OK.

    l. Click Apply.

    b

    d

    c

    h

    i

    k

    l

    j

    eg

    f

    a

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    Step 4. Create a Laminate Composite Material

    Defined the ply layup sequence:

    a. Click Laminate in the Composite

    group.

    b. Enterrib forMaterial Name.

    c. Click material property name AS4

    slowly 4 times to make 4 plies

    d. Click in the first Thickness cell.

    e. Click in the Set Thickness cell andenter0.1 and press the Enter key to

    set thickness of all plies to this value.

    f. Click in the first Orientation cell.

    g. Enter0/45/90/-45 in the Input Data cell

    and press Enter.

    h. Set the Stacking Sequence Convention

    to Symmetric to make this an 8-ply

    symmetric layup.

    i. Click Apply.

    a

    c

    h

    g

    i

    e

    d f

    b

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    Create a shell property for the ribs:

    a.Click Shell in the 2D Properties group.

    (You may have to move the Laminated

    Composite form out of the way)

    b.Enterribs forProperty Set Name.

    c.Set option to Laminate.

    d.Click Input Properties

    e.Click on the Mat Prop Name iconf.Select rib for material

    g.Click in the Material Orientation box.

    h.Screen pick the basic coordinate

    system located at the lower left hand

    corner of the screen.

    i.Click OK.

    Continued on next page.

    Step 5. Create Shell Property for Ribs

    g

    c

    b

    d

    e

    f

    a

    f

    i

    j

    h

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    Shell property creation continued:

    j.Click Select Application Region

    k.Select the Shell Elementpick filter.

    l.Rectangular pick all the rib elements.

    m.Click Add.

    n.Click OK.

    o.Click Apply.

    Step 5. Create Shell Property for Ribs

    k

    j

    l

    l

    m

    no

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    Step 6. Verify the Rib Material Orientation

    Verify the Material Orientation:

    a.Click Show Property in the

    Property Actions group.

    b.Click Material Orientation.

    c.Click Apply.

    d.Review the material orientation,then click Reset Graphics.

    b

    c

    d

    a

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    Step 7. Review the Model

    Plot the loads and constraints

    applied to the wing:

    a.Group/Post

    b.Click Select All

    c.Click Apply.

    d.Click Cancel.

    e.Click the Home tab.

    f.Click Plot LBC Markers in theMisc. group.

    g.Rotate the model by dragging

    the mouse while pressing the

    middle mouse button. Observe

    the loads and constraints on the

    model.

    h.After reviewing the model,

    click Reset Graphics.

    a

    b

    c d

    e

    f

    h

    g

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    Step 8. Set Up and Run Analysis

    Run a linear static analysis:

    a. Under the Analysis tab, click

    Entire Model in theAnalyze

    group.

    b. Entercomposite_wing forJob

    Name.

    c. Click Solution Type.

    d. Make sure Solution Type is

    Linear Static.e. Click Solution Parameters.

    f. Enter.00259 forWt.-Mass

    Conversion.

    g. Click Results Output Format.

    h. Check OP2.

    i. Click OK.

    j. Click OK.

    k. Click OK.

    a

    b

    c

    d

    e

    g

    h

    i

    j

    k

    f

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    Step 8. Set Up and Run Analysis (Cont.)

    l. Click Subcase Select...

    m. UnderSubcases Selected

    click Default to remove itfrom the collection box

    n. UnderSubcases For

    Solution Sequence: 101,

    click wing up bending to

    select it.

    o. Click OK.

    p. Click Apply.

    The job takes less than aminute to run.

    l

    m

    p

    n

    o

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    Step 9. Attach Results File

    Attach the op2 results file:

    a.Click Output2 in theAccess

    Resultsgroup.

    b.Click Select Results File.

    c.Select composite_wing.op2.

    d.Click OK.

    e.Click Apply.

    a

    b

    c

    d

    e

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    Step 10. Review Results

    Plot deformation:

    a. Under the Resultstab, click

    Deformation in the Results Plotgroup.

    b. Select Displacement, Translational

    for Deformation Results.

    c. Click Apply.

    a

    c

    b

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    Step 10. Review Results (cont.)

    Plot ply stresses:

    a. Click Fringe in the Results Plot

    group.

    b. Select Stress Tensorfor Fringe

    Result.

    c. Set Position to Layer1

    d. Set Quantity to X Componente. Click Apply.

    On you own, review other layers and

    other stress components.

    a

    c

    b

    d

    e

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    Step 10. Review Results (cont.)

    Plot max failure indices:

    a. Select Failure Indices, Max Indices

    for Fringe Result.

    b. Click Apply.

    a

    b

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    End of Workshop 1

    File/Quit to exit Patran.