WÄRTSILÄ PUMPS - SVANEHOJ
Transcript of WÄRTSILÄ PUMPS - SVANEHOJ
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WÄRTSILÄ PUMPS - SVANEHOJDeepwell offloading systemsfor product and chemical tankers
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Wärtsilä Deepwell pumps
Products• Deepwell Cargo and Process pumps (Offshore)
• Deepwell Sea Water Lift and Fire Pumps (Offshore)
• Deepwell Ballast Pumps (Marine and Offshore)
• Deepwell LPG/LNG/Ethylene/Ammonia Pumps
(Marine)
• Deepwell Product/Chemical Pumps (Marine)
Pumps delivered• 5000+ Product/Chemical Deepwell Pumps
• 4210+ LPG/LNG Deepwell Pumps
• 1020+ LPG Booster Pumps
• 420+ Offshore Deepwell Pumps
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CARGO PUMP SYSTEM SCOPE
PRODUCTS
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Principles of offloading liquid cargo from a tanker vessel
PRODUCT & CHEMICAL TANKERS – CARGO OFFLOADING
Centralized cargo system:Pump room system (PRS)
Used for tankers carrying 1-3 types of cargo (Example: Crude oil carriers)• Oil Tankers - From approximately 50.000
DWT up to ULCC • Offloading pump systems for medium and
large size tankers
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Decentralized cargo system:Deepwell/ Submerged cargo pumps
Used for tankers carrying a varietyof cargos (Example: Oil or Chemical products)• Product and Chemical Tankers
Up to approximately 70.000 DWT • Offloading pump systems for the smaller- and
medium size tankers
• Wärtsilä Pumps - Denmark
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WÄRTSILÄ SVANEHØJ - OUR BUSINESS
Wärtsilä Svanehoj:12,000 pumps on 1300 ships can’t be wrong !
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Customized cargo pump system
Pump applications• Cargo pumps• Slop pumps• Ballast pumps• Residue pumps• Tank washing pumps• Portable emergency
pumps • Drain pumps
Additional systems• Super stripping system• Deck heaters• Bow Thruster control• Take-Me-Home
functionality
SYSTEM OVERVIEW
Drive/ control system• Cargo Control system• Interface to ships control
system (IAS/ICS)• Electrical Motors • Frequency converters• Transformers• Switchboards• Active filter• Local control panels
on deck• Utilization for other usage
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Cargo and ProcessSubmerged ballastLPG / LNG Product/Chemical Sea Water Lift
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Products
The widest Deepwell pump portfolio on the market – 7 Deepwell pump familiesDeepwell LPG/LNG/Ethylene/Amonia Pumps (Marine)Deepwell Product/Chemical Pumps (Marine)Deepwell Ballast Pumps (Marine and Offshore)Deepwell Cargo and Process pumps (Offshore)Deepwell Sea Water Lift and Fire Pumps (Offshore)Control Panels, Motors and Drives (Marine and Offshore)
WÄRTSILÄ SVANEHØJ – OUR PRODUCTS
EFP Fuel pump
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WÄRTSILÄ SVANEHØJ – DL & CKL CARGO PUMP TYPES
DL 80
DL 150
50 – 100 m3/hr.
170 – 300 m3/hr.
350 – 550 m3/hr.
DL 125
DL 132
DL 100 70 – 200 m3/hr.
280 – 400 m3/hr.
Pump Type Capacity ranges
CKL 200
CKL 300
450 – 750 m3/hr.
600 – 1100 m3/hr.
800 – 1800 m3/hr.
CKL 250
Pump Type Capacity ranges
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WÄRTSILÄ SVANEHØJ – DL. CARGO PUMP DESIGN
Upper bearing
Intermediate bearings
Spline coupling
Lower bearing
Double mech. seal
Maintenance freedrive shaft
All wear parts areinside the pump head, which is easy to maintain
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Wärtsilä SvanehøjUnique manufacturing and testing facilities
WÄRTSILÄ TEST FACILITIES
• Specialized deepwell pump manufacture
• Optimized machining, assembly, testing facilities
• Output of 700 deepwell pumps per year
• ISO 9001, ISO 14001 and OHSAS 18001 certified
• Automated welding ensuring uniform high quality
• Unique testing facilities for full scale tests
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SWITCHBOARD/ DRIVE SYSTEM
Frequency converter drive system – Cargo Switchboard
MARINE DEPARTMENT
Frequency drive system for all pumps
• Customized according to specification
• Full flexibility and redundancy
• We remove THD (Total harmonic distortion)
according to class rules.
• We can do the THD calculations for the
yard.
• User friendly
• Limited space requirements
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Two brand of e-motors• ABB – Type M3KP (Ex)
(Advanced edition for weather deck)• Svanehøj – Type JEM (Ex)
(Svanehoj design)
• We supply IP67 enclosure on all our e-motors (IMO requirement is IP56)
Frequency converters• Vacon – Type NX and NXP
(Air or Water cooled) (Svanehoj software design)
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Cargo system products
WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
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WÄRTSILÄ – INTEGRATED SOLUTIONS
MARINE DEPARTMENT
Cargo system
Cargo system
Wärtsilä Pumps can supply the complete cargo pump system including all specified features, options and accessories.
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WÄRTSILÄ – INTEGRATED SOLUTIONS
MARINE DEPARTMENT
Cargo system + ERP
ERP
Wärtsilä Pumps can supply the complete Engine Room Pump Package.
Engine Room Pump Package can be integrated with the frequency converters from the cargo system.
You save separate frequency converters
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WÄRTSILÄ – INTEGRATED SOLUTIONS
MARINE DEPARTMENT
Cargo system + ERP + Bow thruster
We can run the bow thruster with the frequency converters from the cargo system.
You save the separate frequency converter.(16 million JPY)
You can used fixed pitch thrusters which have higher efficiency, lower maintenenceand lower price.(Additional savings)
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WÄRTSILÄ – INTEGRATED SOLUTIONS
MARINE DEPARTMENT
Cargo system + ERP + Bow thruster + Shaft generator
We can start and run the shaft generator with the frequency converters from the cargo system, for take-me-home functionality.
You save the separate frequency converter.(18 million JPY)
Or you save a pony motor solution and a larger clutch
You avoid clutch failure from a pony motor solution.
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WÄRTSILÄ – INTEGRATED SOLUTIONS
MARINE DEPARTMENT
Complete Integrated solution from Wärtsilä
One Supplier
One Responsibility
Minimum Risk
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INSTALLATION
1st Shipment 2nd Shipment
Switchboard• Delivered as plug and play. Tested and approved
by Class.– Cable connections from main switchboard– Cable connections to electrical motors – Cable connection to remote panel
Deck trunksAlignment flange• Used for installation of deck trunks and buttom
guidesButtom guides• To be installed in the well before coating of the
tanks.Hydraulic power pack for portable pump
Deepwell pumps• Delivered in 1 piece. (2 pieces - if more than
12 meters)– Assembly, Alignment, Installation and
Commissioning to be supported by Wärtsilä Svanehoj (20 days for entire system)
Accessories• Stripping hoses and couplings, emergency stops,
purge traps, etc.Electrical motors• Ready for installation on pumps.
– Cable connections to Switchboard (cargo handling)
Portable pump• Including accessories; couplings, hoses,
tripod, etc.MARINE DEPARTMENT
Very few components – Very easy installation – Very little risk of failure
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• 12 Cargo pumps type DL 132/150, each 300 m3/h – 120 mlc. • 02 Main ballast pumps type C2G 200L-SUB, each 500 m3/h – 30 mlc• 14 Electrical motors for the pumps• Switchboard - Frequency drive system. Remote panel and interface to SCS• Active filter for THD reduction• 01 Drain pump type Horizontal end-suction BE208, 70 m3/h – 120 mlc• 01 Hydraulic driven portable pump, 70 m3/h – 70 mlc• 01 Power pack and accessories for portable pump• 01 Centralized super stripping system• 12 Deck heaters type Shell & Tube, Stainless steel
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RECENT DELIVERIES
6 pcs 16.300 DWT Chemical tankers for “Furetank Rederi AB, Rederi AB Älvtank & Thun tankers” (LNG driven)
MARINE DEPARTMENT
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• 7 Cargo pumps type DW 200/250,each 450 m3/h – 120 mlc (Multi-suction)
• 2 Slop pumps type DW125/100,each 150 m3/h – 120 mlc
• 2 Main ballast pumps type C2G250L-SUB, each 600 m3/h – 35 mlc
• 1 Hydraulic driven portable pump, 100 m3/h – 70 mlc
• 1 Tank cleaning pump type DW100,100 m3/h – 120 mlc
• Electrical motors for the pumps• Variable speed drive panels
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4 pcs 15.000 DWT Chemical tankers for “Terntank Rederi A/S” (LNG driven)
RECENT DELIVERIES
MARINE DEPARTMENT
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6 pcs 40.000 DWT Product tankers for “D/S NORDEN”
RECENT DELIVERIES
• 10 Cargo pumps type DL150, each 500 m3/h – 120 mlc
• 02 Slop pumps type DL132, each 300 m3/h – 120 mlc
• 01 Residual pump type DL100, 70 m3/h – 60 mlc
• 01 Hydraulic driven portable pump, 150 m3/h – 60 mlc
• 02 Main ballast pumps, C2G250L-SUB, each 800 m3/h – 35 mlc
• Electrical motors for the pumps
• Frequency drive system
MARINE DEPARTMENT
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• 10 Cargo pumps type CKL300, each 800 m3/h – 120 mlc
• 02 Slop pumps type DL132, each 300 m3/h – 120 mlc
• 01 Hydraulic driven portable pumps, each 150 m3/h – 70 mlc
• 01 Residual pump type DL80C, 50 m3/h – 50 mlc
• 02 Main ballast pumps, each 1000 m3/h – 25 mlc
• Electrical motors for the pumps
• Frequency drive system
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10 pcs P-Max 65.200 DWT Product tankers for “Stena Bulk”
RECENT DELIVERIES
MARINE DEPARTMENT
Recently updated to IMO 2 carriers and super stripping system installed
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4 pcs Electric driven pump systems for 5.700 DWT Tankers for “GEFO”
BUILT-ON SUPER STRIPPING SYSTEM
• 12 Cargo Pumps type DL125,
each 200 m3/h – 125 mlc
• 1 Slop Pumps type DL100,
each 125 m3/h – 125 mlc
• Built-on super stripping
• Electrical motors for the Pumps
• Variable Speed Drive panels
MARINE DEPARTMENT
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SUPER STRIPPING SYSTEM
MARINE DEPARTMENT
Wartsila Deepwell Cargo pump systems:4 different super stripping solutions
We have a solution for any application.The largest scope of super stripping solutions on the marked.
Unique super stripping solution for all vessel sizes.• Our built-on automatic super stripping system
can completely empty (less than ½ liter) the tank on all ship sizes and for all cargos.
We always have a solution that fits your needs.
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WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
Lifting Installation Alignment
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WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
Cargo Pump system including super stripping system
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WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
Cargo Pump system including super stripping system
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WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
MR Tanker installation
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WÄRTSILÄ SVANEHØJ
MARINE DEPARTMENT
MR Tanker installation