WPS AMC-0195 Rev 01
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Transcript of WPS AMC-0195 Rev 01
Company Al Muhaidib Contracting Co.Project Replace Fire Station - Shedgum Gas Plant.JO/BI/Contract No BI-10-00659WPS No. AMC-0195 Rev.01PQR No. AMTC-0195RICODE/SPEC
ASME SEC VIII ASME SEC IX API 1104 AWS D 1.1
ANSI B 31.1 ANSI B 31.3 ANSI B 31.4 ANSI B 31.8
REQUEST FOR WELDING PROCEDURE APPROVAL
It is requested that the following Welding Procedure Specification(WPS) be reviewed and approved.The listed WPS has been qualification tested in accordance with SAES-W-011.It has been edited for clerical completeness and technical content.
X
X
DESIGN CONDITIONS:
OPERATING TEMPERATURE
SERVICE FLUID Oil,Gas and Water.
APPLICABLE FOR SOUR SERVICE YES NO
CHARPY IMPACT TEST(PQR) YES NO
HARDNESS TEST(PQR) YES NO
APPLICATION Welding of Plant Piping(Pipes,Fittings and Flanges)
MATERIAL GRADES P1 GROUP 1,2
WELDING PROCESS SMAW
DIAMETER RANGE GROOVE - NPS 2-1/2" & OVER FILLET - ALL
WALL THICKNESS RANGE GROOVE - 3/16" TO 3/4" FILLET- ALL
Name Date
Telephone Department
Fax Address
SAUDI ARAMCO PROJECT MANAGEMENT TEAM
Minimum Temperature See Attached SAES W-011 Table 3A/3B
X
xx
Name Unit/Div./Dept
Signature Date
Signature
SAUDI ARAMCO PROJECT INSPECTION UNIT
Company Name Al Muhaidib Contracting Co Prepared By S.Umer Shariff
WPS No. AMC-0195 Revision No 001 Date 6-Jun-12
PQR No. AMTC-0195RI Date 23-Jan-95
Welding Process SMAW Type(s) MANUAL
API 1104 AWS D1.1 ANSI 31.4 ANSI B 31.8
BASE METALS(QW-403)
WELDING PROCEDURE SPECIFICATION(WPS)
ANSI B31.3 XASME SEC IX X
BASE METALS(QW-403)
P No. 1 Group No. 1 to P No. 1 Group No. 1
OR
Spec & Grade Spec & Grade
OR
Chem.Analysis/Mech.Prop N/A to Chem.Analysis/Mech.Prop N/AThickness Range Groove Fillet
Diameter Range Groove Fillet
Single VEE BUTT joint.
NIL.
FILLER METALS(QW-404)
Backing
JOINT(QW-402)
Joint Design
ASTM A 106 Gr.B or Equivalent ASTM A 106 Gr.B or Equivalent
3/16" to 3/4"
NPS 2-1/2" & OVER
ALL
ALL
FILLER METALS(QW-404)
TECHNICAL APPROVAL(Al Muhaidib) TECHNICAL APPROVAL(Client)
3/32" & 1/8"
N/A
Lincoln Electrodes or Equivalent
N/A
N/A
SMAW
1
3 & 4
SFA 5.1
E6010 & E7018
Size of Filler Metal.Dia
Electrode Flux Class
Electrode Trade Name
Consumable Insert
Other
WELDING PROCESS
Weld Metal Analysis A No.
Filler Metal F No.
SFA Specification
AWS Classification
POSITION(QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove All Temp.Range N/A
WELDING PROCEDURE SPECIFICATION(WPS)
Welding Progression(Up/Down) Uphill Soak Period N/A
Position of Fillet All Heating Range N/A
Other N/A Cooling Rate N/A
Other N/A
PREHEAT(QW-406) GAS(QW-408)
Preheat Temp Min See Attached SAES-W-011 Table 3A/3B
Interpass Temp Max N/A
Preheat Maintenance N/A Sheilding
Trailing
Backing
TECHNIQUE(QW-410)
String or Weave Bead String or Weave
Oscillation N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Percent Composition
Gas(es) Mixture Flow Rate
N/A
N/A
Oscillation N/A
Multi-Pass or single pass /Side Multiple Pass
Single or Multiple Electrode Single Electrode
Initial and Interpass Cleaning Wire Brushing and Grinding when Required
Orifice or Gas Cup Size N/A
Method of Backgouging N/A
Contact Tube to Work Distance N/A
Peening N/A
other N/A
ELECTRICAL CHARACTERISTICS(QW-409)
Class Diameter Polarity
E6010 1/8" DCRP
E7018 1/8" DCRP
E7018 1/8" DCRP 4-8 IPM
ROOT
HOT PASS
FILL/CAP
SMAW
SMAW
SMAW 18-26
80-100
90-120
110-140
Weld Layer(S) ProcessAmp.Range Range
4-8 IPM
4-8 IPM
18-26
18-26
Travel SpeedFiller Metal Current Volt
E7018 1/8" DCRP 4-8 IPMFILL/CAP SMAW 18-26110-140