WORLD STANDARD FOR SWAGING OF TERMINALS ON FULL STEEL WIRE ROPES

Portable roller swagers

motor or compressed air. Due to the portability, a permanent on site solution can be achieved in all circumstances. The range is wide, and the capacity is from 1,5 mm - 44 mm, wire or rod.

SPELTER SOCKETS AND

SLEEVES REPLACED

Our technique provides a new alternative to sleeves, spelter sockets and the joining of non weldable materials.

LLOYD’S CERTIFICATE

Evidence of the strength and reliability of our technique is the approval from Lloyd’s Register of Shipping.

DevelopmentconsultantsToday we also act as develop-ment consultants to many of our customers. We produce new ideas and solutions to problems where often old routines dominated. We make an inventory of a customer’s needs and suggest new or improved solutions.

We cater for everything from different forms of retention to special test-rig terminals for strain testing new, special high-tensile, line designs.

Our customersAmong the companies placing their confidence in us are Atlas Copco, Alfa Laval, British Rail, NATO, Seldén Mast AB, Spine Robotic, US Navy, Yamaha, Swedish Rail, the Swedish Army and National Power, Swedish Forest industry, the Commercial Fishing Navy and the University of Stuttgart.

Our policyOur policy is one of the con-tinual developments of safe, reliable and functional fas-tenings for cables, wires and rods together with further development of our patented terminal presses. We sell not only machines and terminals that are designed and adapted to meet the requirements of our customers, but also complete and finished cables.

We replacebrute forcewith rollers

The yacht market was where we began. Our first machine was developed in the

mid-seventies. A machine that did away with convention. All previous concepts of fit-ting terminals onto full-steel wire rope and solid rod were turned upside down. Further, the terminal was also straight, not curved, as was usual hit-hereto.

The principle is simple. The terminal itself drives the roller-dies. The machine works with

a freely rotating pair of rollers, driven when the terminal is drawn between them. It is a simple and robust design with the minimum of movable parts, making it reliable both in the field and in rational produc-tion.Development was quick. In many fields, the need for high strength swaged terminals is considerable. The machines perform equally effectively on solid rod as they do on full-steel wire. The breaking load is as high as that of the rod or wire.

ELECTRICITY, AIR

OR MAN POWER

A big advantage with our swa-gers is their portability. One man can do the job, whether he uses a manual pump, an electric

Ball and Stud Puller BP4-8

A detail from a machine the fork puller and the fork

A selection of our application

Our machines

A 100Swaging range: 1,6 mm – 5 mm (1/16 in – 3/16 in)Dimensions: L 500 mm (19 3/4 in) W 300 mm (11 3/4 in) H 100 mm (4 in)Weight: 12 kg (26 lbs)

A 200Swaging range: 1,6 mm – 8 mm (1/16 in – 5/16 in)Dimensions: 500 mm (19 3/4 in) W 290 mm (11 3/4 in) H 140 mm (5 1/2 in)Weight: 19,5 kg (43 lbs)

Our smallest machine

Our most sold machine

A 350Swaging range: 2,5 – 16 mm (3/32 – 5/8 in)Dimensions: L 1117 mm (44) W 370 mm (14 3/4) H 177 mm (7) Weight: 69 kg (152 lbs) Shipping dimensions for transportbox: L 80 cm (31 1/2) W 60 cm (23 5/8) H 42 cm (16 9/16)

A 270Swaging range: Swaging range 2,5 – 12 mm (3/32 – 1/2 in)Dimensions: L 750 mm (44) W 420 mm (16 1/2) H 177 mm (7) Weight: 51 kg (112 lbs) Shipping dimensions for transportbox: L 80 cm (31 1/2) W 60 cm (23 5/8) H 42 cm (16 9/16)

Swage assembled rigging screws

Our machinesCompact light weight machine

A 500Swaging range: 16 mm – 38 mm (5/8 in – 1 1/2 in)Dimensions:: L 2400 mm (94 1/2 in) x W 870 mm (34 1/4 in) H 400 mm (15 3/4 in)Weight: 350 kg (772 lbs)

A 400Swaging range: 8,0 mm – 28 mm (5/16 in – 1 1/8 in)Dimensions: L 1270 mm (50 in) W 560 mm (22 in) H 230 mm (9 in) Weight: 220 kg (485 lbs)

A 500

For more pictures of all swagers see our site www.wireteknik.se

Our pumpsTechnical information electro hydraulic power units

Machine Pump Voltage Swagingspeed Weight

SinglePhase

A-200-250-270 HC2 220/50Hz 9,0mm/sek 10.0kg

A-300-350 HC2 220/50Hz 6,5mm/sek 10.0kg

Threephase

A-200-250-270 KA22 400/50/60Hz 25mm/sek 14.0kg

A-300 KA22 400/50/60Hz 19mm/sek 14.0g

A-350 KA22 400/50/60Hz 13mm/sek 14.0kg

A-400 HC4 400/50/60Hz 12mm/sek 23.0kg

A-500 HC4x2 400/50/60Hz 12mm/sek 46.0kg

HandPump P55 8.0kg

AirPump PA-6 6,5kg

HC4

KA22

HC2

Hand pump P55 Air pump PA6Foot pedalfor HC2, KKA22

and HC4

Table of Sw

age Dim

ensions

WIR

E SIZE D

IAM

ETER B

EFOR

E SWA

GIN

G

DIA

METER

AFTER

SWA

GIN

G

mm

inch

mm

inch

mm

inch

1.6 1/

16 4.06/

3.94 .160/

.155 3.50/

3.40 .138/

.1332.5

3/32

5.53/5.41

.218/.213

4.82/4.7

.190/.185

3 1/

8 6.35/

6.22 .250/

.245 5.56/

5.44 .219/

.2144

5/32

7.54/742

.297/.292

6.35/6.23

.250/.245

5 3/

16 9.12/

9.00 .359/

.354 7.95/

7.83 .313/

.3085.5

7/32

10.84/10.72

.427/.422

9.50/9.35

.375/.368

6 1/

4 12.54/

12.42 .494/

.489 11.12/

10.95 .438/

.4317

9/32

14.30/14.18

.563/.558

12.70/12.50

.500/.492

8 5/

16 16.13/

16.01 .635/

.630 14.30/

14.07 .563/

.5549-10

3/8

17.85/17.73

.703/698

15.90/15.70

.625/.618

11 7/

16 19.83/

19.63 .781/

.773 17.47/

17.27 .688/

.68012

1/2

21.44/21.32

.844/.839

19.05/18.82

.750/.741

12E

- 20.08/

20.00 -

17.80/17.60

-14

9/16

25.00/24.88

.984/.979

22.23/22.00

.875/.866

16 5/

8 28.17/

28.05 1.109/

1.104 25.40/

25.15 1.000/

.99019

3/4

34.52/34.40

1.359/1.354

31.75/31.44

1.250/1.238

22 7/

8 40.46/

40.21 1.593/

1.583 36.50/

36.20 1.437/

1.42525

1 46.02/

45.77 1.812/

1.802 41.28/

40.97 1.625/

1.61328

11/8

50.0 1.968

44/44.5

1.732/1.751

32 11/

4 58.0

2.284 51.0/

51.5 2.007/

2.02836

13/8

65.0 2.559

57.0/57.8

2.244/2.275

38~40 11/

2 72.0

2.835 63.2/

64.0 2.488/

2.51942-44

13/4

75.0 2.952

66.0/67.0

2.598/2.640

NO

TE. The machines are designed for sw

aging on full steel rope.

We draw

our terminals straight

Copyright ©

WIR

ET

EK

NIK

AB

2008

FOR

K-TER

MIN

AL

STUD

-TERM

INA

LT-TER

MIN

AL

Operation Instructions

B

efore swaging, alw

ays make sure that the hydraulic plunger is fully retracted.

1. Choose the roller pair of dies that cor-

responds to the cable diam

eter and slip

them into the cogw

heel synchronizing

pins. The arrow

s on the dies should al

ways be in sw

aging direction.

3. Apply just enough hydraulic pressure

so the roller holds the term

inal firmly.

T

hen mark and insert cable to the bot-

tom

of the terminal throat.

5. When they rotate they w

ill press the

terminal shank onto the w

ire rope.

Note: This sw

ager is design to reduce the ter-m

inal shank to required diameter in one pass.

How

ever variations in dimensions of the term

i-nal or cable or m

aterial hardness may m

ake tw

o passes necessary.

WIR

ET

EK

NIK

AB

Box 4053

SE-102 61 Stockholm

Repslagargatan 17 B

SE-118 46 Stockholm

, SWE

DE

N

2. Attach the term

inal to the attachment

fixture on the draw

ing arm and adjust

the length of the draw

ing arm so the

roller dies m

eet on the terminal shank

at the desired position.

4. Move into position the transparent face

plastic protector. A

pply hydraulic pres

sure to draw the term

inals between the

roller dies.

6. Measure the diam

eter of the terminal

shank after sw

aging.

Note: W

hen swaging solid rods m

ust a spe-cial sw

aging compound be used. A

fter swag-

ing wipe off the roller dies and spray the dies

and the swager w

ith a corrosive preventative.

Telephone +46 8 643 67 33

Telefax +46 8 641 70 08

E-m

ail: swagers@

wireteknik.se

VA

T:SE

556217576901w

ww

.wireteknik.se