World-class lightweight coated boards with innovative technology … · 2018-10-08 · (PE) coating...
Transcript of World-class lightweight coated boards with innovative technology … · 2018-10-08 · (PE) coating...
World-class lightweight coated
boards with innovative technology
Per Bülund, Vice President Technology & Projects, Stora Enso
The renewable materials company – our target
Everything that’s made with fossil-based materials
today can be made from a tree tomorrow
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30 countries, 26,000 stories
• A leading provider of renewable solutions
• Some 26,000 employees in 30 countries
• Sales in 2017: EUR 10.0 billion
• Shares listed on Nasdaq in Helsinki and Stockholm
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Portfolio aimed at growth
Consumer
Board –
Expansion of
relative
market share
in profitable
niches
Packaging
Solutions –
Selective
profitable
growth
Wood
Products –
Accelerating
growth
Paper –
Strategy for
maximum
cash
generation
+Biomaterials –
Strengthening
current
business and
creating new
profitable
growth
+ ++
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Division Consumer BoardDivision Consumer Board
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High quality board for premium consumer applicationsA broad range of solutions to fit customer demands
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Consumer Board divisionSolutions, products and services
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Liquid Packaging Food Service Board General Packaging Cigarette Graphical
Chocolate and
confectionary
Cosmetics and
luxury
Pharmaceuticals Food packaging Drinks, wines and
spirits
Replacing non-renewables with fiber-based solutions today and tomorrow
• Cans, tins and glass jars for vegetables, soups, and pet food replaced by carton packaging
• Plastics in food service and fast food packages replaced by paperboard materials
• Plastic food trays replaced by fiber-based ones
• Fossil polymers in laminates replaced by green polymers or micro fibrillated cellulose (MFC) film
• In the future also
− PET-bottled water replaced by beverage cartons
− PET and glass bottles replaced by bottle-shaped beverage cartons
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First cable top cartons from Natura Life by Stora Enso paperboard
• Retain the natural brown colour of the wood fibres and has a visible fibre structure.
• Genuinely different, sustainable and authentic package to meet demands of the growing trends in ethical, ecological and organic products.
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Access to forest land
State-of-the-art mill design
Growing Chinese board
market
Access to infrastructure Favorable economic zone
Unique location
Why build a greenfield mill in China?
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Beihai Mill Milestones
SE announced
decision to
build a world-
class consumer
board and pulp
mill in China
Three Joint
Ventures set up
Acquired state
land use and
construction
permits
Nov 15: Kicked
off mill
construction
June: NDRC
approval and
start of BCTMP
civil works
Start-up of
Beihai Mill
May 24: Stock
on wire
May 26: Board
on reel
Dec 9: BCTMP
started
2012 2013 2014 2015 2016.05. 2016.12.
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June 13:
Received the
approval from
MOFCOM and
NDRC
Polyethylene
(PE) coating
line started
2017.10.
* MOFCOM: Ministry of Commerce * NDRC: National Development and Reform Commission
* BCTMP Bleached Chemical Thermo-Mechanical Pulp * PE: Polyethylene
2016.10.
Start of PE
Coating Plant
civil works
Beih
ai m
illw
illb
ehere
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High safety standards under challenging circumstances
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18.3 Million hours worked with only one recorded LTA
A maximum of 5,500 persons on site at any given time
Full PPE required when entering the site Tool box meeting prior to daily work commencement
Video
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85,000 hectares
of sustainable
eucalyptus
plantations
managed by
Stora Enso
+ 200,000 t/a
Chemi thermo mechanical pulp
(CTMP) mill
450,000 t/a
state-of-the-art paperboard
machine
Auxiliary facilities
including power plant,
fresh water treatment,
effluent Treatment and
necessary
infrastructure
Self-sufficiency
in energy
Total project investment of EUR 1.6
billion, excluding working capital and
existing investment
Project summary
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Highest point: 120m
124 344 m³ concrete
8 366 tons steel
800 000 m cable
120 208 m piping
80 000 documents
5 500 contractors on site
Total area of site 175 ha
3 gates
616, 097m² of buildings
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Stora Enso BM 1 - A world-class liquid packaging board making line
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Grades:
LPB, FBB, SBS, cupboard
Basis weight:
180 – 330 g/m²
Production speed:
1,000 m/min
Width: reel / wire
6,400 mm / 7,000 mm
Production:
1,833 t/d LPB 205 g/m²
1,843 t/d FBB 250 g/m²
Reliability and stability
for
maximum production
Integrated automation solutions to
maximize mill’s
profitability
Linear reel first of it’s kind in
China
BCTMP Plant
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Capacity
650 adt/d
Hydraulic capacity
725 adt/d
Board mill milestones
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2016 2017 2018
• May: Beihai Mill officially started up
• June: Inauguration seremony
• August: Certifications: ISO 9001, ISO14001,
OHSAS18001, FSSC22000, Food packaging
certification, FSC chain-of-custody, PEFC and
CFCC
• November: BCTMP plant inaugurated.
• December: 1st commercial delivery in good
quality FBB product
• April: 1st delivery of LPB
product
• November: design capacity
450,000 tons achieved
• December: the PE plant is
inaugurated.
• Q4: EBITDA positive
according to the plan
• March: “ater resource
saving company in
Guangxi award
• June: Award of Eco-
civilization in “13th China
corporate social
responsibility summit”
Beihai BM1 start-up curve
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Note: Design capacity exceeded within 17 months from start-up
Incidents and observations in 2018 YTD
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Co-operation between Stora Enso and Valmet
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BCTMP
• One LTA with Valmet startup team.
• Slow actions with problem solving.
• Performance guarantees not yet fulfilled.
Board machine
• Great safety awareness by Valmet – one LTA on SE side.
• Highly professional start/ramp up team pushing for mutual targets.
• Focused after start support agreed with Valmet. Good solutions.
• Strong quality and productivity support from Valmet.
• Continuous cooperation and follow up.
World class manufacturing at Beihai Mill
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Major products of Beihai Mill
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Coated Unbleached Kraft Board
KarneoliTM
Noodle Cup Board
Arctic ClamTM
General Packaging Board
Arctic leopardTM
Cup Stock Board
Sky FallTM
Cigarette Board
Koppar SilkTM
Liquid Packaging Board
SkyGuardTM
LPB, Liquid Packaging
Board is made from
bleached and
unbleached chemical
pulp and CTMP pulp.
LPB is polymer coated
and/or alum foil-
laminated for long shelf
life beverages.
FBB, Folding Box board,
for demanding cigarette
packaging applications is
made of bleached
chemical pulp and
bleached CTMP. To
achieve the high quality
surface required pigment
coating is applied.
CUK (CKB), Coated
Unbleached Kraft is
mainly made of
unbleached chemical pulp.
To achieve a white surface,
it may be coated with
mineral pigments,
sometimes in combination
with a layer of bleached
fibers under this layer.
FSB, Food Service Board is
made from bleached
chemical pulp and small
amount bleached CTMP
(10-15%). The board is
polymer-coated and used
for paper cup production for
hot and cold beverages and
for food and non-food
packaging
The Stora Enso Best Team Award for Beihai in 2017 and 2018
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Beihai Mill today!
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