Workshop on Enabling Energy Services Performance Contracts...27th July 2018, Bangalore Sanjay Misri...
Transcript of Workshop on Enabling Energy Services Performance Contracts...27th July 2018, Bangalore Sanjay Misri...
Workshop on Enabling Energy Services Performance Contracts
27th July 2018, Bangalore
Sanjay Misri , Thermax Ltd
THERMAXAT A GLANCEConserving Energy preserving Environment
R A N G E OFENGINEERING SOLUTIONS
H E A D Q U A R T E R E D I N
PUNE INDIA
US$750 MILLION
COMPANY
13 MANUFACTURINGFACILITIES
7 IN INDIA, 6 GLOBAL
85COUNTRIES
26 SUBSIDIARIES2 J O I N TVENTURES
24 COUNTRIES
ENERGY SCENARIO & RELATED ECONOMICS
Particulars Unit Electric LPG NG/PNG HSDBio Pellet
(8 mm dia)Bio Pellet
(25 mm dia)Bio Briquette (90 mm dia)
Heat Value Kcal/Kg 11000 8500 10500 4200 4000 3600
Est. Price Rs/Kg 65 35 70 12 10 6.00
Price/1000 Kcal Rs 5.91 4.12 6.67 2.85 2.50 1.67
Economics W.R.T LPG % 30% -13% 51% 58% 71%
Heat Value Kcal/Unit 860 In comparison to LPG Bio Pellets ideal for Heating application for Commercial sector whereestimated savings is in excess of 20% considering energy delivered on comprehensive basiswith capex investments and O&M by Thermax Oorja. Similarly in Industrial sector for Steam &Heat supply Bio Briquettes based Heating systems offers savings in excess of 30% as comparedto FO a commonly used fuel oil whose Heat value is 9650 Kcal/Kg and price is around Rs 35/Kg.Thermax Onsite (ESCO) has over 20 such installations in operations at industry sectors whichinclude Pharma, Food, Dairy, Textile, Paint, Chemical etc.
Est. Price (commercial) Rs/Unit 14
Price/1000 Kcal Rs 16.28
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Outsourced Utility Delivery Services viz. supply of Steam , Heat , Chilled Water , Power etc.
20961 23888 2619432698
103740
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40000
60000
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FY15 FY16 FY17 FY18 Total 4 Yrs
Steam Off-take Trend
KNPL Bawal-Steam TPA KNPL Hosur-Steam TPA Total Steam TPA
STEAM SUPPLY UOM FY15 FY16 FY17 FY18 Total 4 Yrs
KNPL Bawal, Haryana TPA 10161 8972 8177 8524 35834
KNPL Hosur Tamil Nadu TPA 10800 14916 18016 24174 67906
Total Steam TPA 20961 23888 26194 32698 103740
YoY increase in Off-take 14% 10% 25%
HEAT SUPPLY UOM FY15 FY16 FY17 FY18 Total 4 Yrs
KNPL Kanpur, UP Mn Kcal/Yr 4396 5565 6324 7117 23402
KNPL Hosur, Tamil Nadu Mn Kcal/Yr 3005 3725 4561 6813 18103
KNPL Lote, Maharashtra Mn Kcal/Yr 1075 1296 2217 4488 9076
Total Heat Mn Kcal/Yr 8476 10586 13101 18418 50581
YoY increase in Off-take 25% 24% 41%
BIOMASS FUEL TREND UOM FY15 FY16 FY17 FY18 4 Yr Avg
Bawal Biomass Briq. Price Rs/Kg 4.68 5.02 4.48 4.42 4.65
Jainpur Paddy Husk Price Rs/Kg 3.60 3.66 3.32 3.69 3.57
Lote Biomass Briq. Price Rs/Kg 6.26 6.40 5.73 5.80 6.05
Hosure Biomass Briq Price Rs/Kg 5.77 5.74 4.98 5.65 5.54
Case Study - Industrial Sector , Heating Application
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FY16 FY17 FY18 Total 4 Yrs
Heat Off-take Trend
KNPL Kanpur-Heat Mn Kcal/Yr KNPL Hosur-Heat Mn Kcal/Yr
KNPL Lote-Heat Mn Kcal/Yr Total Heat Mn Kcal/Yr
Particulars UOM FY 15 FY 16 FY 17 FY 18 Total
Total Steam Supply (FY 15-18) Tons 20961 23888 26194 32698 103740
Total Heat Supply (FY 15-18) Th Kcal 8476057 10585872 13101208 18418229 50581366
Plant Utilization - Steam % 27% 31% 34% 42% 33%
Plant Utilization - Heat % 18% 22% 28% 39% 27%
Total CO2 reduction tCO2 6745 8002 9284 12292 36323
Total Savings (w.r.t Fuel Oil) Rs Lakhs 299 506 746 1349 2901
KNPL Installations
Bawal - 2 tph boiler
Jainpur - 1.5 Mn Htr.
Hosur - 8 tph boilerHosur - 3 Mn HeaterHosur – 1 Mn TF H/E
Lote - 1.5 Mn HeaterLote - 2 tph TSG
Dinanath Mangeshkar Hospital, Pune
Case Study - Commercial Sector, Cooling Application
o Application - Air-conditioning of Hospital
o 1200 KVA x 3 nos. MWM Caterpillar Engine
o 350 TR x 2 + 336 TR x 1 VAM Chillers
o 5.56 Mn units electricity saved per annum
o 5400 tons of Co2 reduced per annum
Gas Authority of India, NCR
o Application - Air-conditioning of Office
o 774 KVA x 2 nos. MWM Caterpillar Engine
o 220 TR x 2 nos. VAM Chillers
o 2.30 Mn units electricity saved per annum
o 2200 tons of Co2 reduced per annum
* Direct Pellet Fired VAM Chillers under development by Thermax for Commercial Sector. Pilot unit in operation at Thermax R&D center. System shall offer 25-30% savings w.r.t Electrical Chilling
Outsourced / Rental Solution for Industrial Kitchens & Commercial Applications
Oorja - Industrial Boilers
Oorja Pellets
Sustainable solution replacing fossil fuels viz. LPG & HSD in commercial segment
Sodexo - Bulk Catering
Case Study Kitchen & Hospital applications
o Application - Large Kitchen Cooking
o Round the clock working @ 7000 meals/day
o Steam cooking - High quality , less time
o Savings - Est. 25% savings replacing LPG
o Clean smoke less operations
* Ruby Hall Hospital, Pune
o Application - Hospital Laundry & Kitchen
o 0.4 TPH x 3 nos. Automatic Pkg. N-IBR Pellet boilers
o Replaces old FO boilers, reducing cost & emission
o Est. Rs 30 Lakh savings per annum
o Green Hospital Certification with Co2 reduction
Thermax “Oorja” Clientele
o Hyderabad Biryanio Swagath
Restaurants
o Vasudev Adiga’so Ramakrishna Resorts
o Balaji Industrial Cateringo Vajra Enterprises
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Thermax has successfully established biomass briquetting / pelleting plants in states of Karnataka and
Maharashtra with installed production capacity in excess of 5000 TPM. Also a dedicated wood chipping facility has
been established in Pune. More such biomass briquetting units have been planed to be installed in near future on
Pan India basis
Biomass Fuel Supply Management
11 Steam supply BOO installation @ ITC, 10 tph x 1 Boiler
“Save Energy Save Money, Save Planet Save Life”
Thank You