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    N O TE S FR O M TH E SH O P

    2 50

    O 2

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    W OO'D SM lTI:

    'WOODSMfTH (ISSN 0164-4114) ts published

    bimonthly (January, March. May,

    J~IY,

    Sep

    te m b e r, Novemberl b y W O O d s m U Il P u b lis h lJ1 g

    Co.,

    2200 Gfllnd Ave.,DesMoil)8s, lowa 50 312.

    WOODSMrTH

    Is

    a reglslered

    r od .m arl( o f

    the

    WoodsmilhPubllshlfl9

    Co,

    'Copyrlght 1982 byWoodsmllh Publishing Co,

    A l l Rlghls Ras rVe~.

    Subscriptions: One year (6 lssues) S10, lIvo

    years (12 issuas) S18, Single copy price, 2.50

    (Canada

    and

    Forelg~:addS2per yea,-)

    Change O f

    Address:

    Please

    be

    sur.

    to

    Inc hide

    00 111 our o ld

    and

    ne w address and a mailing

    label from a recent issue

    Pos tmas te r : S end change o f address nO lic

    F o rm 3 5 7 9 , 1 0 W O O d s m ilh p u b nshi l lQ

    Co ..

    2 2 0 0

    GrandAve.. DesM oine s ,

    Iowa

    50 312.

    And the best hel p

    know of

    is

    a ro ute

    ta bl e. Ever since w e bllilf

    the

    ro uter ta bl

    (shown in

    \VoooSI lti ll 1N o ,

    20),

    m y ro ute

    h as s pent a lo t

    m o re tim e making dust . ,

    ins tead o f

    collecbing

    it,

    O kay, D on, why the big sales pitch o

    th e r ou ter table?

    As

    mentioned above,

    ave thi s thi n

    about using too ls tha~ our reader. ar

    likely

    to hav e, A ltho ugh several br an d s

    router ta bles are

    on

    ~he m arket, I 'ea

    prefer O\U' home-m ade version ,

    I guess w hat I 'm getting at is this : L li

    this router

    table, 0

    I used

    it to bu ild

    th

    projects

    in thi s issue .

    UL

    that

    ~rb

    of

    lm

    p lie s th at y ou

    have 10 bui ld . the rout er

    tab

    befo re

    YOU

    c an b uild an y

    of

    these

    p. 'oje,c,

    \V bic h is sort or true. So , 1 feel a litt

    guiJt), b ec au se y ou m ay no t w ant to bui

    it,

    But

    h in k it's .

    pretty

    good

    tool,

    S o

    tend to

    encourage

    bu ild in g it.

    Ana [ driv

    myself

    crazy

    in th e p ro ce ss.

    J.A'I 'H fJ 1'RO.nlCT ; ,

    Tntllingf o a new su

    ject, we 've received a lo t o f requests f

    lathe pro jeets, A nd that presents a prob

    lem , I don't have

    much ex perience

    wi

    la th e w o rk , and to be honest ,

    don' t g

    that exc ite d abo ut it,

    However,

    S tev~ (our nellA ss is ta nt Ed

    to r) is pret ty good on

    a

    lathe,

    so

    he 's th

    one that go t us go ing o n th~ T urned l'Jo

    Bowl in l hi s i ss ue , fae~,he ' s no w wor

    in g

    on

    a series o f

    articles

    on tur ning ,

    Why did

    w e cho ose a bow l (facep lat

    turning) to s tart this series ?

    W ell, w e d id n't know w here to s tart,

    w e sat d ow n and

    talked

    a bo ut.l t. S te ve s a

    that

    alm ost every bo ok

    he's s e e n on C U

    ingsuggests tl) at yo u

    s h o u ld

    s tart

    OUt

    wi

    sp ind le turn ing '

    (b etween

    center$) to

    lear

    th e

    basics,

    1 said, Yeah, but

    spindle

    turning

    us ually m eans tu rning legs , an d then

    have to build

    a

    ta ble

    to

    go

    with th e

    legs

    Steve

    re sp on de d, W e ll, we could tum -

    ample bowl,

    but it

    takes a

    li tt le

    mo

    patience

    to

    learn

    the

    teehniqne s.

    M y eyes

    lit

    up , 'Patience, th ere's m

    favorite

    word , L et's d o

    it,

    Th

    next day,

    Steve

    em erged fro m th

    s ho p w ith a p ro to ty pe o f the bow l he ha d

    m ind , and handed it

    to

    m e, N ow , usuall

    when

    I see a w oo dw orking project , 1 stan

    back,

    CrOSSmy arms ,

    and stroke

    my

    chi

    w ith

    serious look on m y face .

    This tim e things were different.

    As

    held the bo wl, I could see the wood , but

    cou ld al so feel it.

    And

    I co uld feel th

    textu re and the

    sh ape

    of it,

    That S

    all it lo ok, N ow I'm excite d abou

    bo wl tur ning, and I th in k w e'll be

    doing

    lo t m ore o f it ,

    NEXT )LULING, July, 198 2

    Ed itor

    Donald B, Peschke

    Des Ig n @ I ro clor

    Ted Kralicek

    A rt D ire ctor

    Jon Snyd~r

    Assistant Edito r

    S te ve K ro hm er

    Graphic D eslgner

    Mo re fa S imm o n s

    Sub scriptionManager

    Sandy

    J,

    Baum

    SubscHptfonAsslslanls

    Chrlslel Bork

    onna rins

    Adm in is tra tiv e Ass ist an t

    eheryl Scott

    CC)fllrlbu tfn gEd iio r

    AdolphE, Pescjike

    .1 11 01;1'

    1'1f I$

    ISSU E.

    As soon as

    w e

    fi ni shed

    the S cho olh ouse C lock fo r this issue, we

    decided to hang it on the wall in OUI recep

    tion

    area.

    Since

    we

    rent spac e in a large

    bu ild ing, w e o ften get vis ito l' siookingill

    to

    see what the la te st pro ject is , The day we

    put the

    Schoo lhouse C lo ck on

    th e w all,

    we

    ha d tw o requests

    to buy

    it on the spo t, , '

    fo r $350,

    N ow 1

    w a s

    faced w ith a to ugh decisioh.

    Sho ul d

    I

    spend the weekend

    building

    arrother clock an d pick up an easy

    ~O?

    0.,

    should

    r

    do what I rea ll y want to

    < 1 :

    m ow

    the-law n and

    pull

    w eed s in fhe garden?

    'T OOLS.A

    com m ent

    1 heal ' fro m a

    lo t o f

    guys jus t stal'ting out in woodwonking

    g oes s ome th in g lik e th is : I 'd lik e -to build a

    pr oje ct like nha nS choo lh ous e C l o ck , , , i I

    only had the to ols ,

    \ e ll, we

    built the clock, ~he

    Curio

    C ab in et, the

    Lw-y

    S us an a nd th e'l 1ive t (al l

    show n in th is i$$ ue) w ith o nly

    tWQ

    mllio r

    tools :

    a

    table saw

    and a

    router.

    That s

    ce rtainly no t m uch in the w ay o f to o ls .

    Actually, I 'll have to

    adrnit,

    th at you do

    lI eed one m ore too l. Pat ien ce, A ll o f these

    pl,.jject~

    involve mitered

    joints,

    Althoug h

    o ne illite I' is no t

    ~ hat

    d ifficult ~ cut,

    whe n

    } OU

    hav e

    to

    cui-several m itersffor

    an

    octagona l

    Irarne,

    fo r insta,lI ce) , they all

    have to mate per fectly . ~ 'h a t t end s t o take

    a l it tl e t ime , A n d m ay be f ew t ri al cut s -o n

    so m e

    SCI aP

    wood , (0m ' sho p is litered

    with

    SCIOPS

    like

    this.)

    Question:

    011

    sai d yo u

    used

    router

    fOl

    all o f th ese pl'O jects , W hat kind o f

    router

    d id yo u us e?

    W e h av e fOUlIouters in the sho p S e ars ,

    R o c~ w e l l , S l.cInle y an d M a kit o .) . [tt.~not,

    that we needed al l

    of

    th em .

    It s ju st

    that

    we re

    in the pro ce ss o f try ing them out,

    B ut to answer the que stion we used a

    lie ,

    Sea TS O af tsmall J h p .

    router fo r m ost

    o f the work, Surprised ' w anted to use

    th is router 1'01'

    two

    reasons , 'F if '.t, Llik e. to

    us e

    the

    k in d o f equ ipment

    that

    mo s t o f.o \u '

    readers are like y to

    OWIl.

    A nd s ec on d, I

    w anted to use the new Seal's edge guide

    an d

    trammel-point.atjaehment

    N o ,

    251 19,

    S15) , It's a pretty

    nice liltle

    gizmo.

    N ow that we' re

    Oll

    the s ubject

    of

    routers, have a few other co m m e nts I 'd

    lik e to make, I have the feeling th at,

    toute rs are kind o f d re am ma c hin es f or

    .woo dw orkers, W ith

    all

    L ho se bits and at

    tachm ents , you ought to be able to cia

    alm ost

    811ything w ith

    them ,

    But the

    process

    of tu rn ing drea m s int o a

    finished pro ject is no t always an easy one.

    Consequently,

    routers

    sp end m o st o f their

    tim e c o ll ectin g d us t,

    ln fact, I 've com e to think of a router as

    just a C ane y

    motor

    that needs som e he lp,

    wdust

    May, 1982

    umber 21

    Wcodsmith

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    @ ODSMI'{ 'H

    We In vlle y ou to s ha re y our woodworl

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    I

    c

    II,. 3 ~~. 72

    IUlllSj A

    CUnlNG D'AGRAM

    WOODSMIT

    o /i .:t 31 x 21Jf. (23)

    'I. )( 3Y 4 x 30/

    (4V,)

    1 : 1 / , . :t

    30/. 8 h (9)

    x 1 /... S ( 0)

    I.

    t

    1/ , .. 3V,. (5)

    2_8 ,0)

    I~l 3..6~17..,,)

    I~

    x )/. .

    cut to

    6t

    /1 x

    7; .. 6

    8

    h

    111 x I .. 17/,. (8h)

    If . x It .. 21 ;

    312 )

    A C aa Si d

    a C o .. . B ot to m s

    C Cas. Top

    o

    Fromo Sid,.

    E

    Ffom.

    8ottoms

    F From o Top

    G Dial frame

    H Molding Stript

    I

    Doot To p

    J

    Door

    Sid

    K Doo, Bottoms

    4

    kindofexpense, you can also use a battery

    operated quartz movement. The move

    ment that

    we

    know

    will

    fit this clock istrom

    the K l l X k il Company (Catalog: free). P.O.

    Box

    6: . 9,

    Lake Geneva, \\1 5:H~7. The

    quartz movement is Cat.

    :\0.

    12005.

    $25.95.

    This movement ha 't provisions f or b ou r

    and minute hands (but not a calendar

    hand), Bim-Bam chime. (that sound some

    lhing like n electric door bell), an in-

    MA T ER IA L S L IS T

    Thi. Schoolhouse Clock is buill from just

    tw o

    oak

    bo -d s

    6-feetlong. That'S not what

    I would

    call

    lot of lumber,

    However ,

    th ese boards mU8t be cut up in to

    82

    small

    pieces (jUSllhc l'ight size and shape), and

    c(u'el't.llyjoined togclhel:

    I

    hink that's the mos], intriguing thing

    about clock-building, [t doesn't require

    IOlof wood, , . but it does r eq uire lot or

    woodwo rk in g s ki ll .

    JOIN~RI: Joine.y is I>robably the most

    important aspect or this clock. Almost

    every joint is on di ipla)~ so it must be cut

    aeeuratelj; However; that s not easy

    be

    cau se th e

    pleees

    are

    s om ew h at s ma ll,

    and

    most of them are mitered at 22;< .

    This miter angle is the result of the

    ocw~'Onal(eight-sidcd) design theme. The

    fram~ surrounding' the dial, the part ofth ...

    ease extending below this frame. and the

    n a m e for the Ria door all require miters

    cu t at 22Yt .

    Since each ofthese miters is joined wi.

    the aid of n spllne. grooves mnsl be cut hi

    all mitered pieces. Although thi$ can be

    done 0.1II table Orradial-arm S i Iound

    it,

    was n whole lot easier on a router table. I

    gut what I'm geltillJ: at here is that you

    might want to build the router table

    (shown in lVood.mith No. 20) before

    launching into this Schoolhouse Clock.

    Then:ne other consideration. The

    woodworking

    part

    of [his project is both

    fun and challenging. However. the result

    is

    lIot

    8 clock. Rather. it's JUSt the casse for

    the real tilL' of the clock: the works,

    TH E C LO CK M OVE MEN T

    \Vc dcsigned this schoolhouse dock to

    accept two kinds of works: either the

    traduional gear and 8111'ing movement,

    or the modern replacement: a battery

    operated lUU .tz movement,

    1 01'he c1'Bull Hinge., ro , two pair . (D301

    $.65 per pair)

    Brass

    1)001

    Knob.

    (0303l>.

    $.55 each)

    Bullet Catch. ',. diameter.

    :Y.'

    long

    e I : ~ x l l . s s . r o

    I

    1 0

    'Iurn-Button Latch. (1) 057, $.9[>per 10

    Bm.ss Hanger. (l);lOO l, $1,5[>per 10)

    4) Glass

    (QI

    Pendulum 0001:

    W e

    use

    singlc~i.'(>ngthwindow gl'l-' for the pen

    dulum door, and cut it to fit the door fram

    oursclve. Jon (our Art Director) adde

    the black lind (olclpainted borders .,-oun

    lhe ~lIge of the g18$8,This is a nice Iiltl

    touch, but not altogether: necessary -

    requu-cs a llttte more artistic talent tha

    I have.

    OnCCihe harcJwllI-eand clock works ar

    ordered (anll hopefully in hand), the woo

    working can begin. l.tal1ed \\;th the case

    TH E C ASE

    The CMC (showl in Fig. 1) has six sides

    \\;th the botLOmthree pieces forming

    partial0

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    o

    ,

    ,

    I

    ,

    . ,

    ~21 MltEI

    l

    .~. ~,...IAtan

    ONflONt eec e

    A

    5

    .S M'llJt

    r

    r

    I

    S I E V I EW

    Dfl GIOOV(

    AGUlll

    rough length u:\ing il\ the sequence shown

    in the CUlling Oingram to maintain

    a

    CO'l

    tinous grain pattern. Next, both ends of

    each piece a r e m it er ed ,

    I started with the center beuom piece

    (E ), miWrin~ both

    end, at

    22 -1 ,0 . Then I

    glued it in Illace, Next, I cut the two other

    bottom pieces lind glUl~1 th em in place.

    Fig, ,I. Getting these pieces to fit tal, es a

    little pillying around, Although they

    should be mitered al cx~clly 2214 , in

    reality they're cut to lit .0 the joint lines

    to - e tight and match III) with the jOint lines

    on the case,

    FUI' the side picees (01 one end is mi

    tered (at about 22 ) to mate with the

    bottom

    pieces. But

    the other end (the top

    end) is mitered at '15'. The final length of

    both side piece. should be

    8 1 ,

    from long

    point to long point.

    Before gluing the side piece.

    in

    place, I

    cut two notches in o ne piece for the do or

    hinge, These notehe~are ~ . ide (or the

    width of the hinj\'('s)and o/j. deep, On the

    o ther .ide )Ji~ce

    8

    r , hole is drilled for a

    bullet catch.

    fimdly, the 2 wicl~frame top (F) is cut

    to fit between the rabbets in the case, and

    mitered Ill 4u ) to mate with the side

    pieces, Fig, 5,

    t . - OltOO V I

    , 0[1 l

    v. U NE

    ,. WIO(

    ~- ~ ~ - ~M~ ~. - -

    \

    /4-.~1.I.a

    ON IAC~rOGf

    G

    GIIAlN

    ' 1 t C n O H

    I

    01

    IA II

    ON CI tOG

    ~..

    JlGutl: ,

    - . 1 , - 1 , . . . _ . ...j.:

    . .

    l .-

    -~

    ~-

    . . . . _ _

    -

    flouRI: I

    WOODSMIr H

    3~' final width,

    Cl TTOI.E~ ;TlI,Five ohhese pieces the

    two .ide. and three bottom pieces) can be

    cut to final length now, (The top is cut

    later), I .tarwd with the two side pieces

    A , culting the tOP end square, The bot

    tom end is cut at a 2 21 ,miter 50 the final

    length (from the square end to the long

    point of the mitered end) is 21. .

    Next, the three bottom

    pieces

    (B) are

    cut. I lteRc piece s arc mitered at 22~9on

    both end.

    so

    the

    finnl

    length (from long

    po in t, to 101l1( po int) j s 80/,.,

    CltOQ\'(': I()lt ~1Il~~~

    ow the gro ov es

    for the sp line. eun be cut, As shown ill the

    detail in ~'ig, :l, the gI'OOveIs positioned

    Y,, 1 1 001

    the long point of the miter to

    allow room for the rabbets. Once the

    grOO\'CS are Ctll. the splines are cut to fit.

    ITh;

    technique is

    discussed

    in

    more

    detail

    on pug

    8,)

    R\Hllt:n;, Finally, rabbets must be rut

    on both the fr'Ont( - < l i t ' and back edge of the

    two .ide (AI and the three bottom pieces

    (Bl- the top i. not rabbeted, The

    o

    x

    V[

    rabbet

    on the front edge is for the door

    frame, and the

    1

    x

    1 1 ,

    rabbet on the back

    edge i orthe plywood back, Pig,

    a .

    Also,

    y...

    dcCI) rabbet on the top ends of the

    two side picce (A) should be cut 1 , w ide

    (to match the thickness of the lop piece).

    se e

    Fig,

    2 ,

    II~TO~m{.:,

    Dry -assembfe

    these five

    pieces (llIinu~the lOp) to make

    sure

    every

    thing fit. properly, Now final

    measure-

    ments 1 '0 1 ' the top C) ran be taken.

    The top piece iNjoined to the two sides

    with n rabbet and dado joint. see fig, 2,

    Cut a I .dol'p dado tight along the

    shoulder of the rabbet, Then CUta 1-abbet

    on both .nd, of the tOPpiece

    C).

    lea\iIlg a

    Wngue to fit in the gl'O()\'e,The key thing

    here is that when the top is installed. the

    two sides A) must be parallel. If this

    forces the mitered joims on the three bo t

    tom piece. slightl)' out o f alignment, it s

    not too much of a problem because they'll

    be covered with

    a

    moldillg

    strip

    later,

    A> s~Mllt,.

    AU

    six pieces fo,' the case ca n

    now be ghl('(1to(cthe,', I started with the

    bottom pieces and worked my way around

    to

    the

    tOI), I used tw o

    band

    (strap) clamps

    around the perim et er o f the case to hold it

    togethel' while the glue was drying,

    THE DOOR FRAME

    As the glue was drying on the case. ]

    started work on the door frame - the six

    pieces between the ease and the glass door,

    Since oneorlhc~~~ixpieees is

    2

    wide. first

    I ripped

    a

    :? widestrip. ~ ong,

    Before cuttin~ the six pieces

    LO

    rough

    length, Iesawl'(l (lipped on edge) this

    strip to

    a

    Vi

    thickness.

    Then

    r

    cut off

    a ]0

    length for lhe to piece (Fl. and ripped the

    remainder lV wide fOl'the two sides (D)

    and thre e bottom p ieces (E ),

    Now, each of

    ih es e fiv e piece s

    is cut to

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    t

    OtA l FRA ME

    W00DSM1T

    eWl

    THE OCTAGONAL FRAME

    A with all the other p ie ce s so fa r, th e

    c cta go na l f rame ( su rr ou nd ing tbe dial) 1

    cut from one

    ship

    of w ood

    to get a eon

    rinuous gt-ain

    patrern.

    Rip-a p ie ce o f stock 3 wide by

    6 0

    lo n

    (seeCuttingDiag ,.am ) fo r the fra me p iece

    (G). Then cut each piece to rough length

    (7~ ),

    Both

    ends-ofeach

    piece a re

    mitere

    at

    22y

    so th . fina l length is

    6V..

    from

    long point

    to

    l ong po in t.

    'rhis is not easy, In fact, the bes

    approach is to make trial cuts OIl som

    sc rap w oo d, T hen

    fit

    th e ( lig ht trial piece

    together, If there'. more than an II gap

    total)

    on thi

    s

    assembly,

    reset

    the m ite

    gauge

    and

    tr y a ga in, The p ie ce s

    don't

    hav

    to

    fit

    p.,fectly (some corr ection

    can

    b

    mad e d urin g assem bly ), bu t th ey sh ould

    be c 1 0 8 ( l .

    GROO~'E FORSPLINES, Now the grooves

    ror the sp line s can be cu t. T hese g roo ves

    m u st b e s te p pe d 51 > t hey don't sho w 01 1 th e

    pe'~m0te

    of th e

    fram e, (This where the

    router

    table wonks like

    ch arm . see

    pag

    8 fOl' details on L bis cut.) T hese sp line

    g roove s s hould b e c ut clo se to th e WIck sid

    of each p iec e to a llo w room for th e rabbet

    on the fon t edge, see Fig. 6,

    A fter (he spline grooves are cut.

    l 1 .

    deep by Vi wide rabbet is cu t O il th e froll

    ~face)side of e ach p ie ce , (Aga il t hi j; wa

    do ne o n th e router

    table.I

    ASSE~18LY, Gluing'up this frame is do n

    in f ~ First, I glue d pairs together t

    f orm f o\u' sections. Then lued lwe se c

    t ion s t ogether to I()I'm we h alv es , rr th

    splines fit tightly in the grooves thi

    gluing

    can be

    clone

    without

    clamps,

    Jus

    apply som e glue to th e m iters and the

    s pl in es , a nd, push them together ,

    To complete the fram e, I cleaned

    IIp

    th

    m atjng ed ges o fth. tw o halv es w ith th e ji

    show n on page 17, and glued them to

    gether, Finally, [rounded over the ou ts ide

    edge s with a V corner-round bit.

    PJ.l'IVOOD INSERT, T he c lo ck movemen

    is ;).ctu ally m ou nted to a p lyw Ood inser

    that's cut to fit i ns id e t he octagonal fr ame

    y o u r e u s in g -t h e

    3341X

    move men t from

    JI11l.1l0)) SUllivan yo u

    must -al so

    cu t

    4 Y -

    -diameter hole

    ,in th e p lywood in se rt,

    M OU NT ru e t'RAM E, Now the o cta go na

    frame ca n be mounted to the case w ith I

    fl at -head screws, l1 0 g ev a g oo d fitove r th

    do or f rame, t also

    screw ed

    the o cta go na

    Ir ame

    to

    th e d oo r fram e (goin) ' in fr om th

    back), see Fig, 7,

    MOLDING

    STIlO 'S ,

    O nce t~e

    frame

    is

    i

    p la ce . mo lding

    st rips (H~ arc added to th

    bottom hal f of the case, To make thes e

    half-round st rips, l rounded both edges o

    a piece of waste w ith a 0 / , , comer-ro un d

    bit. Then 1

    tipped

    off 1t ' 'i -thick $ta ip t

    get the.bali -ro und molding.

    MOUNTINGTIJE OII.-'ND

    IJEzeL.1 'hc~-e

    a little han d-work involved in moun tin

    l

    C O R ,N E

    lt0UN.o ON--

    eO TH lOG ES

    - ~ /. Pll 'WOOO

    6

    c u r H A U .tOUND

    MOtb)N G

    to

    ,m

    A FT Y M OU NTING

    O c r A j l < . . A M .

    SCIIEW TO f \

    FROM 8A CK

    IO

    ,,

    SE

    ftGU RE

    6' ,.-

    ND VtEW

    G

  • 7/24/2019 Woodsmith - 021

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    their

    ownmounting bracke t

    that:sscI'e.wed

    to

    the

    to p

    of the case.

    FINISHlN{:. I used

    Wac JD anisll O il

    to

    fi n is h t his c lo ck c as e. The n ic e th in g 8bou~

    this oil is thatit can

    be

    used to J j J I a l l Y gaps

    between all of

    those mi l;er~d

    joints. Apply

    a

    liberal

    amount of oil and sand with

    220 -gJ'it

    silicon carbide 1\.P~l'.This creates

    a gO OI) that iU s t i legaps (and the po res ill

    the oak W hen the gaps are filled, Wipeoff

    the excess goop, let i t dry (2 4 ho ursk.end

    add another coat oil.

    7

    1 2 _ . \ . ;

    F IG UR E

    Mllfl OUTSIDEEOGE-

    STaA1GHr 81 l

    MT~R

    ENOS

    R Sa

    ROUND

    O v E R

    fOOE

    '1GUlf

    DET4I\ A

    1

    \ ,VQODSMITH

    the bezel: LWOm ortis es m us t b e c ut.

    O n e m ortise is t he siz e a nd d epth o f the

    h ingeon lhe bra ss

    frame

    of the b ez el.

    The

    second mort ise- for

    the

    catch -

    must

    go

    all the way ehrough the frame.

    S'ee,Fig.

    S. I

    centered the bezel on th e Irame an d

    marked the position of these mortises.

    T hen I cut them out w ith

    8

    chisel.

    T he last step is t o m ake a

    little

    wooden

    latch t o ho ld t he beze l ca tch. F ig. 9 . This is

    just

    cu t

    fr om

    a piece

    of scrap

    and

    m oun ted

    with a

    0 / 0

    flat-head

    screw .

    TH PN ULUM OOR

    The glass door

    that

    fits over the pendulum

    is

    probably

    th e

    mOSLdifficult

    part of

    this

    PI Ojecl. The p ieces are smal l La begin \\~th

    but

    th en

    tbere'sa

    r ab be t c ut o n

    eaeh.skleto

    make them even smaller.

    To

    m ake

    this door, l rippedseveral

    small

    strips V o x

    10/,.',

    see Detail ). in

    Fig . 10.

    One

    e dg e of

    each strip is rounded over.

    and

    then a

    v

    x W ' deep rabbet is cue below the

    rounded-ever edge. (This rabbet will be

    tbe

    Inside

    edge

    o f lh e

    door.)

    Noll'

    yo u

    have to

    CUl

    pieces n'om these

    s tr ip s to

    fit. th e

    d oo r tr ame . This

    takes a

    little

    measu ri ng , and a

    lot

    o f lu ck. Here's

    ho w

    I went about it.

    I knew

    r

    wanted tlie doorto over-lap the

    f l . - a m e by V . . (The rabbet o n th e outside of

    the

    d 1

    is v

    wide, bu t

    the overlap is

    on ly

    v. . because 1 w a nte d to le av e v ., / fo r clear.

    ance.)

    Goinl5

    back 10 the

    case,

    l marked a

    line

    y . from the

    inside

    edge

    of

    the

    door

    frame,

    Wherever

    the marked

    line crossed

    a joint line. that was the length of each

    piece

    fo r the

    door,

    Once th e

    pieces

    have b ee n

    cut to

    le ngth,

    grooves

    ~

    outed fo r

    the

    splines ,

    and

    splines

    are cui to fiL

    the grooves, 1 01 '

    assembly, t j~door is small enougb to

    allow hand-pressure gluing at all joint

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    WOODSMITH

    SPLINE GROOVE. CONSIDERATIONS

    Now that the miters are cut a ~'Oove

    must be cut for the splines that join the

    pieces together, These grooves can be cu

    on either a table saw 01' radial arm saw

    However, it's (iifficult to

    CUL

    a stopped

    gr60ve- e$peci'ally in narrow pieces,

    There is another way. Evel' since we

    buill the renter table (shown in IVoPdsmilh

    No,

    20) ,

    I've come to rely 011 it as all easy

    ,(1 accurate way to cut spline groove.~-

    especially if the groove must be stopped.

    After experimenting with thi .. cype o

    operatic a lit~tc, I found three helpfu

    additions to the router table,

    SF-C ONDAIIYTO ',

    The outer table's top

    is designed wivh a lY,-diametel' opening

    for the router bit, Lmade a secondary top

    by dl.llillg a \4 hole in a piece of SCI'lI

    J1 1so11 i e

    This p is temporarily clamped

    to the old top to provide a smooth surface

    on all sides of the bit (which is neces

    sal )t when working' with very small

    workpieces).

    eRRID

    BITS, Since we usually work

    with hardwoods, l dug deep in

    Illy

    pocke

    and nought a l4 , carbide-tipped straight

    router bit. Although this bit is expensive.

    it's excellent for cutting spline grooves.

    UXUAAlIY FENCE, Wilen cutting

    spline groove in a cross miter, it's very

    helpful to clamp a highel' fence to the ad

    justable fence on the router table, I just

    use a 4 stl'il) of;y, plywood, see ~'ig, 2,

    1'101'n end miter, you'll need a fence

    that's beveled at the same angle as the

    miter, Here Lsimply bevel-rip the edge o

    a 2x< ,see ~'ig, 4,

    We used miter and spline pieces have been cut to rough

    JOInery on every project in this length, Then the first cut fo

    issue, That alone should indi - the miter is made. This

    CU

    cate it 's (Il lite ,I,,'ersatile joint, clears away most of the waste

    Miters can solve a lot of prob- on only one end of each piece, I

    lam s - especially on any type use the stop to make this cut so

    of frame that requires special all pieces are cut to the same

    cuts along the edge, length,

    POI instance, you can make - 'Phe second cut is a tr imming

    molding cuts or rabbets - operatlon. 1 move the stop

    either on the inside 0 outside abont, 1 1 closer to the blade

    edge - b o ro the pieces are - _ and trim off the very end o

    mitered, This eliminates many ... each piece, Since only one side

    of the headaches associated of

    th e

    blade is in contact with

    with other Irame joil1t..~ (like

    a

    the wood, it has less tendency

    mortise and tenon), to pull

    0)'

    push, an d the cut i

    However, m iters do have ----------- --- ---------- clealler an d m o re

    accurate

    their bad side,

    In

    fact,

    C I'OSS

    miters (CUt the cut is being made,

    01 '

    push il awy, 'rhls Next,

    r

    mark the final length on the

    across the face of a board) and end miters Cj'eelling ~hrows the cut out or line, To oll1el' end of each piece, and repeat lhe

    (a bevel cut at the end of a board) are gel aroun8 this problem, use the follow-

    tWO-ClIt

    procedure This time, both cuts

    probably the two worst joints in wood- it)g procedure.

    t

    be lined up by using the kerf in the

    working, Pirst, J cut all the workpieces to rough fence as a guide,

    The problem witb both of these joints is length - about l longer than needed fo)'

    thaI ~'ou'l'ejoinillg end-grain to end-grain, the Iinal length. Then r set the miter g-auge

    And no $:lue (no matter ho w strong it is) to the proper angle,

    will hold this kind of joinL together FE:o ICEAND STep, When working Ob a

    (for long), table saw, I attach. a plywood fence to th e

    However, there is a simple solution: a miter gauge, 'rhe,fenceslIpports the work

    spline, If a groove is cut in both mitered piece all the way to the blade, and also

    pieces, a spline can be inserted to pushes the wasteout of the way,

    strengthen the joint consideyably , The

    spline not only adds mechanical strength,

    but it also provides a good glue surface

    liong grain to longgrain) between the sides

    of the I\','ooe and the spline,

    Yet, this solution creates another prob

    lem: How do you cut the grooves fo,' the

    splines , , ' accurately? In fact, howdo you

    cui the mile, .. accurately?

    SmlNG THE ANGLE

    'l'he first step for euuing a miter is to set

    the angle of the cut, The accuracy of yow'

    setting, however, is limited

    b y

    the ac

    curacy of the markings on your saw, Most

    miter gauges and radial-arm saws leave

    much to be desired.

    To geL an accurate setting Luse an ad

    ju:;table protraetor, ,(See Talking Shop in

    W ood /md t1 1 No,

    20,)

    Tllis type of pro

    tractor can easily be adjusted to Iracrions

    ofa degree. and Lthe

    saw blade, It's the nature of a saw b la de.to

    either pull the workpiece imo the blade as

    _JoinerY: iter S~line

    A M ITER W ITH A SECRETPARTNER

    To prevent the creeping mennoned

    above, I fasten a .IOp block to che fence,

    see Fig,

    1.

    The SLOpis helpful in three

    3),5 ,

    the saw blade tends ze push the

    workpiece away, the stop

    pt-eve.1U ;

    ib.

    ff

    lhe blade tends to pull the workpiece, you

    call counteract this action by pushing the

    workpiece toward Ul'estop, Also, the stop

    is very handy 1'0), cutting several pieces to

    the same length,

    MAKI:

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    CrTl'IN(;

    1 '

    P.Sl'l.I:-1F.,To cut ,.olidwood

    spline, the

    Ii

    rs

    t cut

    is

    made by selling the

    rip fence the

    proper

    distance fl'Omtbe

    inside or the blade, Thllerly.

    brush some glue

    01 1

    the mitered ends and in

    the spline grooves. Theil aprlv a very thin

    co at to

    the spline, Now just p;.sh the joint

    toge,hel' with hand 1 'CSSlU'e,

    \ ait a

    minute ... you

    mean

    OU

    don';

    damp the pteees tOl(cther?

    Clamping mitered pieces is difficult at

    best. and u su al ly e au ... more problems

    than it solves. Besides, the strength of a

    miter-and-splinajoim. i~t where

    the t\VO

    mitered ends meet. Rather, it's the spline,

    ~Iucd into the grooves on each mile. thnt

    supplies all the strength.

    The spline should tit in the groov es with

    a good Irietion lit. Then. as glue is applied,

    the spline

    w i ll p ic k

    up moisture and

    swell,

    milking the joim very tight .. In fact. aCLer

    about

    second$ it'. IIlmosLimpossible

    L o

    gellh. joint apart. evon ifyou wanled 10,

    HOUl' 4

    RGURE

    ;- G R A IN O U t E C T IO N

    of the fence with the left edge llned up with

    the start line, Then slowly push the

    mitered

    surface onto the bit, The bit ill

    make

    a

    sliding CUI until the miter is resting

    flat on the router table. but it'~ usually not

    a problem if you're using a ~~.bit.

    CUnlNG THESPLINES

    Now all you have to do itiCut the splines 10

    fit

    the gl'OOVC$.'or gl'eate 1 strength, the

    spline. should be cut so the grain is guing

    across the joint line. Cutting this type of

    spUne is

    \ el )

    similar to cutting

    n rabbe t

    on

    the end of

    a

    board - except in this

    ease.

    the waste i~ the part you

    WHIIL,

    This i tt ll~U~lI precurious operation

    because the lilly waste piece (which is the

    spline you want to keep). usually gets

    caught by the blade and I. hurled across

    tbe room, never to be seen ajr,lin,

    After fighting wich thi. aggra ation.

    Ted (our Design Director) came up with a

    procedure to solve this problem,

    \VOODSMlTH

    ROUTING A SPLINE GROOVE

    Before cutting a spline groove. mark the

    face side of

    all

    pieces with an

    X .

    If the

    X

    side isalways

    placed

    against the fence.

    you'll be

    UTe

    the grooves on both pieces

    line up properly,

    1'IIROI:GH GROOVES.

    Cut ting a Ih.'Ough

    groove (from one odge to the other) is

    relatively easy on both types of miters.

    Simply place the

    X

    side of each

    work -

    piece against the

    fence,

    and make the cut.

    The workpiece should always move from

    right to left. \\1lh this direction of feed the

    rotation of the route.' bit forces the work

    piece against the fence .

    sro r-r -en

    GROO ~:S.

    The

    first step for

    cutting a stopped groove is to mark where

    you want the groove to stop 01 1 the mitered

    end, Then measure the distance from this

    mark to the pointed end of the miter.

    This second measurement is used to

    mark

    start

    and stop lines on the OULel'

    table - one to the Icfl. and one to Ihe right

    of the router bit.

    se c

    Pigs, 2 and

    a ,

    The actual cutting of a stopped groove

    Pl1':;I ntSa problem, Since the X side

    must always be ajr,linstthe fence, the ril(ht

    and left ends of the workpiece are cut in

    slightly different ways,

    Yeah,

    but which is the light

    end

    nnd

    which is the left end?

    Jr

    you hold the mitered piece so the long

    points are on top, the right end is the ri~ht

    end. andtbe left end i~the left end, (This i.

    the only way I eould figure out how

    to

    explain

    what foUows,)

    CIlOSS~)ITEII.To cut

    a

    stopped gl'OOVCn

    a cross-mitered Illeeo,

    I

    make the firijl cut

    01 1

    the rigbtend of the workpiece, stopping

    at th e stop' l ine, a s s ho wn in Fig . 2.

    To make the cut on the left end. I posi

    tion the pointed end of the miter directly

    ever the start line. Then 1510\ 1) lu l lge

    th~ workpiece onto the bit. and finish the

    cut moving to Ihe loft.

    se e

    Fig, 3,

    t:Nl>MITER, For

    an

    end miter, both cuts

    ar e

    l ade the

    same

    way

    as the cross

    miter.

    except a beveled fence must be used, For

    the right end, ju.,t feed the workpiece from

    right to left, stopping at the stop line,

    But for the other

    end

    (the left end). the

    wo.'klliece must be plunged. Hold the

    workpiece fi''JI.lyagnin'Llho beveleel edge

    IGUlf 2

    AUXtl.WV

    nNe.

  • 7/24/2019 Woodsmith - 021

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    WOODSMITH

    0

    This little Lazy SU8;lnshould knock some

    of the dust orf your router and put it to

    good usc. I used

    router for

    two different

    operations on this project: first, to cut the

    exposed spline joints for the f''lime, and

    then to CU t the fnune into a circle.

    However, have to admit that the

    router needs a little help in order to get

    this project under way.

    To cut the ~ oove. for the splincA (lhat

    join the eight, pieces for the frame to

    gether). 1 used the router table shown in

    lI'oodsmilll No. 20. I also u . < O O the new

    Scars eombinatien edge guide and tram

    mel point attachment

    (:-

  • 7/24/2019 Woodsmith - 021

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    OODSM ITH

    5

    A djllsl tra mm el p oin t

    10

    r ou t i ns id e

    circle, Star 1 i 8: id e o f frame altd

    S/OIO/lllVork

    0111 10

    diameter Q Formica

    iuser 1 1 8 ; 1 1 9 lIIetllod desel ibed il l text,

    Adj 4t

    IIoa ,, cl poi t

    to ro ut

    a

    1

    dia'lteler ci,'cle

    011

    olllside edge,

    ouier

    bit ill /li/ot holealld make SllCCCS

    s tv e pas8681(nUIo l l t. ide was te

    breaksfre.

    . 6

    II ~

    lh O tfW

    _r fo aonO _ A I

    FEt O

    lVltNlAIlf

    l I fl aonOM

    4 .,

    7 DtAMflUl

    CUT.Af t tc MA TCH

    THICKNESS Of INSEllf

    AGrkersStore

    catalog,

    2 1 8 1

    Indushi.1 Blvd., Rogel'S,

    MN 553 74 ,

  • 7/24/2019 Woodsmith - 021

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    W O OD SM lTH

    I~.

    t sv, liS'

    H

    I

    t), )I:

    3 ,,.,,10 48

    . .

    I

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    I i

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    I

    p

    p IG

    C

    C

    J J

    A Inner Frvme Frtf8k (6) y'....

    C 2V 9

    8 Inner Frame s id OJ (6)

    V i .

    )t24 12

    C Inner From. Pcnel

    ' 0 / 1 )C 8 4 15A1

    o Corner Frt/Bk [4}

    0 /1 .

    2V 26

    E Corner Sides (4)

    '.1111 *_26

    FApron. (2)

    '0 /,.

    l(Sy: . - lO 'A

    G Filler StrIps (3)

    cui to

    fit

    H Top/etm Framo (6) '0 /1 .

    l

    2%: 21

    Y,

    I Topl8tm Frame (6)

    0 /1 .

    lc

    2~ - 141/~

    J Top Ponel

    V,. l( lOY._ 17/.

    K 80S> F,,/8k (21

    10 /1 . l 2:tA _ 21 7;;

    L BCdeSides (2)

    ' : V t . l

    2. - 14

    M Door Frome Sliles (2)

    ' t . )(10/.. - 20''''

    N Door Frome RoU. (2)

    10/6 X

    lA -16

    o Side Ftame Stiles (4)

    1 0 /,. x

    1. - 20V,

    P Side Frome Rail.l (4) 'o /i .

    :It

    to/.

    9

    Q

    Drawor Frop'

    1 0 / 1

    40.16

    R Drower SiC{o~ I,

    )t

    3 / t

    2

    S Drawer Back

    lh :It 2 14

    T Drawer

    Bottom cut to

    fi t

    U Plywood Back

    Ix 162Sh

    CUTTING D IAGR AM

    ATERIA LS LIST

    1 2

    D es igning this Curio Cabinet calleil fo r

    what seemed

    to

    be eonta-adietion. I,t

    should have

    8

    light

    and

    aky

    reeling

    so it

    doe sn 't o v erw he lm the co nte nts t al are

    o n display. Yet, it should be

    substantial

    enough so th e contents seem protected,

    \V ith that in m ind , 'fed designed th is

    cabinet around a

    whole

    series

    of

    wooden

    fl-am es -

    some

    w ith w oo den panels , and

    som e w ith glass. (fbc net e1Tec~ 'is , I th ink,

    u nice little display case.

    O nce w e go t the d es ign wo rk o ut o J the

    w ay, w e go t down to the fu n part: the

    w o o dw o rking .

    TH E IN SID E FRA MES

    s ta rt ed w ith the th ree frames o n the

    in s id e

    of the

    ca bine t.

    and

    wo rk ed

    my

    w ay

    o ut. Each o fth e ;e fram es is b uilt the same

    way: with miter and spl ine joints at each

    corner, see l ig . 1.

    JOIN1 )lG 'rH ~ FRA~IE f; .

    First ,

    I

    r ipped

    eno ugh w o o d 214 wide for the three

    frames (six I(mg

    and

    s ix sho rt pieces ). an d

    CUt

    each p iece to . Ough length. Theil I

    mitered both ends of each piece at 45 so

    t he I ro n t/ ba ck pieces (A ) were 1 9 long,

    alld the s id e. p ieces (B) were 1 2 long,

    Ne)(L,

    spl ine

    grooves are

    cut in the

    m itered end s of each piec e. 'l'he easiest

    \\lay to cut these grooves is on a touter'

    fable. (Sec pate 8 fom o re o n

    this

    tech

    nique) . A lle r th e g ro o v es

    are.

    cut, sp lines

    are cut to fit th e g ro o ves .

    TIlE BOTTO .\ 'lA M E.

    The

    bo tto m Iram e

    rece iv es a pa ne l, s o

    x ~ . . g ro o ves are

    cut along the in s id e 'edges of each

    franre

    pieee. Fig. S.

    Since

    the pa nel (C )

    I Q

    this fram e can be

    seen

    through the glass d o o r, J d ecid ed to

    build it o ut o f so li d w o o d . After I glu ed up

    enough w oo d (or the panel, lrimmed it to

    sise

    so the

    dimensions

    w ere y r .

    less

    than

    the grooveto groove measurements of the

    f rame, s ee

    Fig. 3.

    (This v gap is neces

    sary 1' 01 '

    e~llansion/contl'action

    of

    solid.

    w oo d panels.)

    Next,

    tonguesare cu t o n all

    foul'

    ed ges o f

    the panel to.fiuin the greoves in the frame.

    I cut thes e

    V

    x W ' to ngues o n the ro ur er

    [a ble w itti a ,'aBOOt bit.

    ,V hen glu ing -uJ l this fram e, be sure th e

    splines ar e p o si ti on ed so they d o n 't in te r

    fer e

    with the

    pa nel , see 'F ig . 2. H o w ever ,

    the pa nel is not glued in the gro o v es - it

    m us t be ft.-eeto flo at.

    Olrl'SlI)ET(lNCUES.The last step is to cut

    a \4 x

    1 1 .

    to ngu e on bhe o uts id e perimeter

    o r all three fr ames . O nce again , I used . the

    ro uter table and a ra bbet b it to cut these

    to ngues .

    IN SIG HT, BUT ()UT OF HARM S REACH

    Curio Cabinet

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    13/24

    :~P_OFR ,S

    FLUSHWI END

    OF CORNE Jt P IE CE

    F IGU R E 6

    13

    OODSM{TH

    FAO N T/S AC K

    C O R NE R P IE C E

    ..J'

    I ,,~

    I

    1 0

    QURn;~

    R I

    e lf

    ~~. r-e-

    J.. -/ '-,

    i

    I

    A ; U r 5 ~ ~ : . : ~ ~

    l

    I

    r-r-

    Y .. I

    r

    GROO V E ;\ f C EN tE R

    3

    ~.

    I tENON . ;; TO

    tt TH ICK .... .. CEN tER

    -L,-

    I

    -

    -;-I:::::==: ::I==== ~-

    ,

    I. y. GjtOOVE . DEEP.) U

    lLO\ Y 1 . fOR EX P NSION -:;:; '- ---1

    fi G U R E 4

    P NE l

    ..:;; , /.

    GROOVE ON STOCK .....;;::::

    ~ ~~

    I. . . . .. DEE~

    1

    1 81 11

    //.

    . -

    FIGUAfl ~

    1----2 ---~loo

    .

    ~~

    -

    P N El

    I

    ~

    y

    -

    v /.i TONGUE~

    - C

    THE C B INE T FR ME

    The, three inside frames are held together

    with the next layer of frames - the eight

    Corner pieces for the cabinet, The foul'

    Ii'ontlback corner pieces

    C D }

    ar e-ripped to a

    width of

    2 ,

    Thaiour side

    corner

    pieces

    (E) are ripped to a width of l V . . All eight

    pieces are

    2 6

    long,

    SHOIJl.DERE) QU,\R'T>RROUND,

    The foul'

    fl'Ontiback pieces (D) are.joined to the side

    pieces with a simple rabbet joint, But to

    give

    lIiis

    jo in t a

    little,mo.-e

    cl ass,

    1 made

    a

    shouldered

    quarter-round cut

    On the

    Oll t

    side comer of each piece,

    Next, a rabbet is cut.on the inside corner

    to accept the side corner piece (E), see Fig.

    4. The rabbet should be cut so the side

    piece (E) sticks out to form a shoulder

    equal to the shoulder on the front piece.

    see detail in l ig, 6,

    $IDESANOAI'RON, The next step

    I S

    LOcut

    tvO

    aprons

    (F) (,0 fit

    between the side

    c orn er p ie ce s

    (E), These aprons a.'ajoined

    to th e

    sides with

    a m ortise and

    tenon joint,

    TfY Qll re n ot p artiiculal. ly

    fired

    up

    to

    cu t a

    mortise and

    tenon you ould

    achieve

    the

    same effect by cutting- -wide stopped

    grooves on the inside edges of the side.

    pieces and in the end of the apron, and join

    fh~ two pieces with a spline,

    OAD OES, FiI.ally, dadoes are cut in the

    eigh~

    corner

    pieces and the two aprons to

    mate with the tongues that

    are a ll , ad y c ut

    on .the inside frames,

    The dadoes aCthe

    tA l >

    and bottom of each

    corner piece arc cut so the face of the

    f r ames

    i~

    u shw i th

    tbe ,OJ)

    and

    bottom

    ends

    of each

    corner

    piece, When cutting

    these dadoes,

    uided Ihe pieces with the

    miter gauge and used bhe rip fence as a

    stop. Then when the grooves in the aprons

    are cut,

    1

    used the same setting on the lip

    fence so these grooves would be lined up,

    The dado fOI' Lh ' middle frame (which

    supports t he d r awe r ) is cut so it's centered

    4 1 1 . . . down fl Om the center of the top dado, '

    ASSEMBLY,

    Before assembling all of

    these

    pieces, I

    finish sanded than. - it's

    8

    whole lot easier to do it

    now

    than

    nftel

    assembly, Than

    I

    started assembly

    by

    gluing the aprons F) arid the sides

    E

    together,

    Now these ~Wtlassemblies, plus the foul'

    ti:ontlback

    corner

    pieees (0)

    a re a ll glued

    to

    the

    th ree

    Inside , fr am e s, 1

    apptied glue to

    the dadoes and rabbets in each piece and

    added them one by one, This whole assem

    bly

    is

    held together'

    with

    band clamps. (Be

    sure

    to

    che.ck

    the

    sq uar e

    of

    th ee

    cabinet as

    the band

    clamps

    are tightened.)

    FILLflRS'TRrps.

    At this point the cabinet

    is;;tarting to lookpretty good - except for

    the tongues sticking OUL on the fron.t and

    back edges of the Inside frames, These

    to ng ue s a re covered with 611el strips,

    Th e f ill er strips (G ) that fi t on the tcp

    and bottom frames should be the same

  • 7/24/2019 Woodsmith - 021

    14/24

    WOODSMITH

    .,... QUARrEl

    ROUND W fT H

    SHOU lDER

    .. a.l ..

    Fh S CREW

    ---I-:

    ';'1;ER1T~~JTO\PANEl

    ~ 1- .......

    c ~ ~

    o f l a e

    r ?

    .:tLl,~. 0 =

    : r -

    'M

    lASE FRAME

    r -

    K IC KaO A R D BA SE

    thickness as the frames, However. th

    strip on the middle frame should be flll

    with the tOPof the frame and extend 1

    below

    the

    bottom of the frame, Fig,

    7,

    TOP AND BOnOM FRAMES

    O nc e

    agnin you have

    to

    make

    two mo

    fl-amo~joined with

    a m ite r and

    spline,

    O

    of these frames is for the top urthe cabine

    while the other frame is part Ofth. base

    the cabinet.

    Since both frames

    arc

    the ..

    am e

    $i20

    started by ripping four long pieces (H) an

    four short pieces (1) to 2)',- wide, Th

    length of each of these pieces is shown

    FigUl' S, That is. these are the lengths

    c\,e,'ythinR has gone perfectly up to now

    In rcality. these pieces are cut to fit th

    actual

    dimension

    of

    the cabinet,

    l he

    bottom

    frame ba s

    the most critic

    (it because of the way the shouldere

    quarter-round (its around the perimeter

    the cabinet. see Fig, 13, l got the measure

    ments for this frame. and used it

    standard

    for the top frame,

    )Ieasure the width

    and

    depth of th

    cabinet

    as

    it stands. Add the width of bo

    quarter-round cuts (this should be a tot

    of

    1-), lind

    then

    ad d

    an extra 0 /, : , This exi

    i~Ol' the space between the quarter

    round cut and Ihe perimeter of the cabine

    Now, all eillh pieces for both the

    bouo

    and top frames can be cut to thes

    InC Iisu remen ts.

    01'

    f'1( )'

    E, Aftel' the pieces for the to

    n1lme are cut to length and the ends a

    mitered, stopped spline grooves must b

    cut on each mitered end, Then 1 4 . x

    groo\'C$ are cut on the inside edges.

    Next, a panel (J) is buill to (it inside th

    frame, The panel is glued up of solid woo

    ancl then cut to size 1 1 , ; smaller than th

    Jl'I'Oovcto groove measurement, l~in

    V I ~x 1 1 / tongues.arecut to iiI in the groove

    in

    th~

    f,.. me. Fig, 9 ,

    Bero,'.

    attaching the

    top

    Irnme,

    th

    dl WCI' runners should be screwed in

    place, Fig, 7. Then 3 IIi x Vi rabbet ., c

    around the entire back side of the cabin

    for the ,. plywood back.

    1I(I1TOMPRA~IE.:\0 back to the botto

    frame, The four pieces for the bouo

    Ji me are already cut 10 length and m

    tered,

    so

    all that's left is to cut the .toPile

    spline I(I'oo\'es, Before assembling th

    rnuno, rabbets are cut along one edge

    uceept the base

    (kickboard ).

    TII~: AS;;,

    At last there's somethin

    ea~y, The base is just four boards (M an

    N)joinl'd with a miter and spline. After it

    assembled, the bottom frame isglued on

    it, Then this assembly is screw,..

    1

    to th

    bottom of the cabinet. Fig, 13,

    GLASS DOOR AND SIDE PANELS

    The glass door and the two side panels a

    miter-and-spline f,'ames, (\Ve wouldn

    want, to break the monoton), at lhi~ point

    CORNER ...

    RGU II: 13

    1

    @ ~ : : : : : .~ .

    = , : : ; ~

    < >

    r , - .

    TONGUE

    ,

    1 4

    RGUIE l l

    ,

    l -

    i---2()lr.-

    TOPVtfWOFlASt

    FtOV Rf It

    r

    1_ N]I _-I

    2 'STO' GROOVE'It fROMEND

    QUARTER 2 -;

    ROUND I

    WlfH Y.

    SHOUlO,. ~~~.~o:n=O=M~f ==~~

    I

    GROOVE

    ii

    OlE'

    L .M

    It

    .- ._ ttA88T FOa lASE

    ,lOUn 9 . .'. GROOVf

    ---2,-- -- 1 O

    'AN(l

    TOP....... , i-U 'ANn

    fj.,

    OUI\I tTER

    ROUNOW'THIH-t11

    SHOULOElt

    C OIN ER D ET AIL

    .i&~THROUGH GROOV~

    -1- ',' roRSPUN'

    (

    NOli; eASESlOES

    t~

    2 ~- W IOE L

    ,

    . . .

    AGUaE,

    If. JI I .. OROOV I

    ro

    M A TC H T ON G UE

  • 7/24/2019 Woodsmith - 021

    15/24

    PL YW OOD

    RE STS ON

    10

    GLASS fRA MES

    IN MAGE

    @

    Wd oD N s t O . F OR G l A S S

    RGURE19

    Y ? i U A R T t R O U N O

    WlfHsHOULDE.

    ~~ - ==O=A A =W= =~=F =~O =N=r ==~_ q ~~

    i 5

    to

    CO~NEl

    Et il

    \ r: S f f O uL O at

    2

    r .6 1

    /. QUARTk ROUND

    Wi ll - SHOUlDP.

    P )

    FIGUR~

    oooa fRAME

    _I

    8

    ,fIGURE l7

    SIO~

    GLA SS FRAME

    I 1 1

    ~

    D O O R F RA ME

    ~ y

    QUARTER ROUNO

    wrta

    SHOULDER

    ON 80tH EDGES

    J

    0

    I

    Tl~ :@

    I ) SPLINE V THICIe

    II

    WIOf

    fiGURE 14

    1 .6 1

    \ ' OO l)SM1TH

    Although the basic construction of these

    frames is exactly like all the rest of the

    frames fhere are coupte

    o f

    little changes,

    A ll 12 pieces for thew frames are ripped

    to

    a

    width of 10/,, and

    cut

    to rough length.

    Theil aU pieces are CUt to final length (mi

    tered) to fit the openings in the cabinet.

    (To get these pieces to fit, measure the

    openings and add. total of

    W -

    this is

    so

    the frames overlap the openings

    It ,

    on

    each side.)

    SPLINE GROOVES.Here-are the change s.

    On these frames the spline

    grooves-are cut

    all the way through (from edge to edge),

    r u l 1

    they're poSitioned off-center so they

    don't interfere with the molding cuts on

    the face of tbe frames.

    li'irst, [ made the moldin ; cuts on th e

    inside edges of all these pieces with a \I .

    quarter- round bit. leaving a \ 1 0 shoulder.

    Then cut a v . wide by % deep rabbet

    below the

    molding cut Fig 15

    The spline grooves

    can now be aligned

    and cut ~ot.heydon't trim ofI an.)' part of

    the quarter-round cut. Ne.xt, the splines

    are cut and

    the

    frames

    are assembled.

    After th e glue is dl,,', the same type of

    v . o

    quarter round

    cut is made around the

    outside edges of each (J ,me.

    RABBETS.

    The rabbets on. the outside

    edgeofthe door fra me and the side frames

    are slightl;\' different, On the side frames

    che.rabbets arecut.so the frames

    fi t.

    tightly

    in.the openings. 's best to sneak up on the

    cuts to get a snug fit. Then these n-ames

    are glued into the openings.

    The rabbets on the door

    frame

    al'e cut

    K i

    wide so there's enough clearance for the

    hinges (Fig. 17). and so the door can be

    opened

    easily .

    1' 11 CLASS.Once the [l-nmes l ir e bu il t,

    they need some glass. 1 took the frames to

    a local store to have the glas s cul to size.

    While they were at it, had them cut a

    glass shelf 1 0 . inside the cabinet.

    The glass shelf is mounted with small

    L-bracket shelf supports. The glass for the

    doors and side panels is mounted with V i)(

    v .t stops.

    'I'll ~ ORA'WER. The last step on this

    cabinet is to build the drawer. The.drawer

    Iront is lipped, which means there are

    rabbets on all Iour inside edges. Once the

    drawer f ont has been rabbeted (see li'ig.

    19).

    th e

    sides al1 joined to the fl:on~with a

    half-blind rabbet

    an d

    dado joint. Then the

    back is joined to the sides with a nOI11181

    rabbet and dado.

    Before assembllng the drawer, 1 cut one

    more

    shouldered

    quartar-uound cut

    around

    the perlmeter of the drawer front.

    FINISJlING. To finish this cabinet

    r

    applied two coatsof,\1iIWI(I< 'Valntlt stain.

    When the stain was thoroughly dry,

    brushed on three coats

    of

    Hope:s Tun g O i

    Va 7t;sll This oil finish has just enough

    varnish in it to add a gloss to the-finish. and

    it's very easy to apply,

  • 7/24/2019 Woodsmith - 021

    16/24

    WOODSMITH

    for the mirror.

    lIiRROH.

    The easiest way to cut the mir

    ror

    is

    to have someone else do it. [took the

    Irame to a local

  • 7/24/2019 Woodsmith - 021

    17/24

    17

    OODSMITH

    AUG RUSH

    WlTHPlYWOOD

    TRIM

    OFf

    DeBS

    ~ 'h .n y ou 're cu ttin g m ite,'> fo r

    an octagonal (eighr-sided)

    fl'lime

    the chance for error in

    creases dramatically. Each

    J)icce I Ql the frame raquil e ij

    L W Q cuts at 22Y - fill n i o t

    of 16,iICI.d ens at this angle.

    t

    ),OUI' set.ting is off just

    ~,deg,e .

    the

    combined gnp

    would be abou; l t

    thejoillts are oft'.yo u could

    recut all the mite rs. and proba

    bl

    wind up even farther on

    the other direction. Instead

    some

    minor

    :uljustment~

    can bt

    made dur ing assembly. First. I

    $ Itll~pieces to sre the r to fo rm

    two halves of the octagon.

    t

    would

    he

    nice

    if the four

    open

    ends of these two halves

    fit

    to

    gether perfectly. But that

    I'arely happens.

    As lung as the gap between

    these two halves is nut IIW I

    lhan \ , , corrections can be

    made fo r a p er fe ct

    fit.

    1 u s e the

    jig shown in Fig. l

    First 1 I;P a clean edge on a

    pi

    of plywood. Then I lay

    the assembled halt-octagon

    face rlown and tack the pl~r.

    wood 10it. (This means the nail

    h oles w ill b e o n th e b ack sid e o f

    Illn.an d

    you .hould ;nd up

    with

    a p er

    fcd tit.

    TACKHAlf.OctAGON

    fOPlYWOOD _

    FROM8O OM

    iter i~_

    JOINING AN OCTAGON

  • 7/24/2019 Woodsmith - 021

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    WOODSM1TH

    8

    \Ve'ye received dozens of requests for

    lathe projects and we've had lot ofdiscus

    sions about what kind of project

    to

    do. We

    finally decided to IUI'n a bowl (faceplate

    turning) because it's the one project that

    can

    be accomplished

    start-to-finish

    on

    a

    lathe, anel stands alone when it's done.

    Turning this fruit bowl requires several

    basie lurninp; techniques. Yet. it doesn't

    require years of experience or any really

    special tools or equipment.

    The bowl is designed

    with a

    shallow

    slope on the

    walls

    so you can turn it with

    out a lot of the problems associated

    with

    deep. sided bowls. AI ;o. the unusually

    wide rim creates an appearance of very

    thick walls ... eliminating the need ior

    absolutely uniform wall thickness. (The

    w nU s

    can beany thickness you like without

    affecting the final appearance of the bow ')

    Anel finally, the base (also turned on the

    faceplate) is fl>atoned to the bowl with a

    round (turned) tenon. This is a practice

    often used in turned projects that have

    8

    pedestal 01 base .

    CUTTIN() S. $CI(;\J'ING. Before getting to

    the details on this bowl, I'd like to mention

    that most ofthe work is

    done

    with a cutting

    (rather than scraping) action. Although

    scraping the bowl would have

    been

    much

    easier (there's really not much skiU re

    quired in using'

    t

    scraper). it would have

    taken much longer to turn, and the final

    finish would have been poor at best.

    The speed with which a bowl can be

    turned

    by

    cutting, and the finish that can

    be obtained are really enough reasons to

    learn the techniques required to cut with

    a

    gouge. UL the real thrill is in seeing al l

    those shavings on the top of the bench that

    a re the result of cutting.

    Now that

    I ve reco mmended a

    cutting

    action, I should admil th at I used a com

    bination of cutting and scraping on this

    bowl. y usingijcrnpel'S for finishing work,

    you can nClUlIlI~'improve the finish left by

    the gouge. And there

    a re

    limes

    (a s

    in cut

    ting the underside of the rim) that scraping

    is either the only

    way

    possible

    to

    make

    a

    cut, or it may just be safer.

    T H . : TOOLS . I used only 6ve tools to turn

    the fruit bowl. (See page 22 for a detailed

    explanation of the tools used.) A

    1(,

    shallow spindle gouge (that's been re

    ground) does the ml\iority of

    tbe

    turning.

    A domed semper is used after tbe gouge

    for cleaning up end grain problems. A t

    light scraper is used to form the underside

    of the rim. A V a - skew is used to cut the

    bead In the pedestal. And finally, parting

    tool is used

    t o

    cut tho round tennon,

    TRUING THEOWL L NK

    I used a I .spindle gouge to turn the bow

    blank true with the center. Any gouge

    wil

    work for truing the blank. but I f ind the

    small

    y .

    gouj:tcworks well.

    Position

    the

    short tool rest so that it's

    the same height as the center point of tbe

    bowl blank,

    and

    adjust it

    so

    that it's

    par al

    leI to tho edge of the block and about I . to

    \4 . I I Y

    from the widest point.

    (It's

    best

    to rotate the lalhc by hand to be sure the

    toolrest cle.,~ t,hebowl blank on

    all

    sides.)

    Because of the large size of this bowl

    and the fact that it hasn't been trued ith

    the center yet. you'll want to set the speed

    of the lathe

    as

    slow

    as

    possible. Until the

    bowl blank's outside edge has been trued,

    it's also a good idea to bring the tail stock

    up to the blank to steady it. see Fig.

    To true-up the blank. start the cut with

    the handle of the gouge very low. and

    slowly raise it until the cutting edge JUS

    begins to CUt,see Fig.

    Then slide the

    gouge across the edge. with the U facing

    straight up for the entire pass.

    Until there i. surface for the gouge's

    bevel to rest on, the culling action will

    seem a little rough.

    uta~

    the bowl blank

    rue UOWI. IlLANK. To turn this bowl

    you11need a blank 12 quare by3~ thick.

    The first step is to cut 7 pieces out of 4

    (lY. -thick) lumber. Each piece is 3~

    wide by 12 long. All

    7

    pieces are lamina ted

    (face to fnl'e)to fo rm the 12 -squareblank.

    (The bowl in the photo is glued a little

    differently because was USing small

    scra ps

    fom around the

    shop.)

    After the blank is glued-Up, it's planed

    smooth on Lheface that

    will

    be

    attached

    to

    the faceplate. i hllllly, to make the initial

    truing-up Mfer. I cut the bowl blank to a

    1I~. diametercircle on a band saw

    Once the block has been band-sawn,

    attach a 6 diameter plywood disk (the

    same

    sizeas the faceplate) to the block and

    let the assembly dry for 12 hours.

    SHOP NOTE.

    Because

    1

    used hard maple,

    the bowl blank was extremely heavy. So [

    glued the plywood disk directly to the bowl

    blank without the usual paper insert.

    r

    felt

    by doing this,

    i

    would achieve a stronger

    bond without having to worry about the

    paper separating while

    1

    was turning.

    \Vbcn the glue is completely dry, the

    faceplate is mounted to the plywood disk

    with

    14 w oodscrew s.

    Then the faceplate

    is attached

    to

    the head stock of the lathe.

  • 7/24/2019 Woodsmith - 021

    19/24

    V O O D S M IT H

    Using th .

    \1,.

    light scraper, fo rm tl,t

    ntde l 8idc of the

    lip

    by making

    l el 1l

    lig/rt passes. U e a partial template to

    clteck

    1 /t 1 1

    sh41)Cof Ih e

    /.ip

    ~llAm.

    2

    Ro ta te t lt e J W l l d l e s u from M 6:

    starlillg posiJion to th e J : OO posilioll.

    f ol lo ,q j lf J t he a rc s h o w l I

    Slightly

    r ol l t lt e

    gouge ov{J)'as It p roceeds tl rroug /r the Cllt,

    PO S IT lOfo i

    etten isn't the cast' . Several things may be

    causing problems. The m o s t common prob

    lem is that the gouge isn't sharp. There's

    really no other way to PUt this,

    it isn't

    sharp

    t

    won't work.

    Another nullo.' problem may be that the

    bevel o(the gouge isn't rubbing against the

    w o o d correctly. If the handle

    ~

    aised too

    high, and the bevel isn t rubbing. the

    gouge

    w i l l

    digin and

    sc a re

    the, .. unnerve

    )'OU to say the least.

    Then there's another posSibiliLy. If the

    gouge cuts for only part of a pass, then Lhe

    solution may be to reposition the tool rest.

    As the shape of the bowl develops, try

    moving the to ol Tes t so It's somewhat

    parallel

    to

    the side of the bowl. This should

    make it easier for the gouge

    to

    follow the

    profile of tho bowl and continue cutting.

    Lfacontinuous cut seems impossible,

    try

    cutting for just one h al f the length of the

    profile. Then make another, separate cut

    to complete the pass. As long as the ridge

    formed bel ween the two

    C U W l

    isn't too

    large, it can be removed by the scraper

    during the finish passes.

    SHAPING THE COV ED liP

    For now you only have to remove enough

    material so the coved lip can be fonned

    \\ith

    a

    scraper.

    By

    removing this waste

    you can U SC the template to determine the

    finished profile of the wall. (NOTE; The

    y scraper sheuld be reground to an ex

    treme fingemail shape. see page 22.)

    Reposition the small tool rest so that it's

    just below the center point of the blank.

    Then, to form the coved lip. lake only light

    cuts with the scraper. see Pig, 3. This

    tend

    to

    take a few minutes to accomplish,

    but ifheavy cu t s are made, the tear out will

    be horrendous, C h e c k the profile of the lip

    fI'equently with a partial template.

    The scraper may need to be reshsrpened

    several times before the final shape is

    achieved. (V

    \1

    can teUwhen to resharpen

    the scraper when it produces dust instead

    of shavings.)

    side of the bowl. Because much more

    material needs to be removed from the

    area around the base of the bowl than near

    the lip, it's best to

    begin

    with short cuts

    starting about I

    from

    the left edge, mov

    ing the gouge from light

    to

    left.

    Start each a u e c e s siv e p as s lightly to the

    right (closer to the lip), B y doing this,

    you'Dbe r e m o v i n g mote material from the

    base

    o( the bowl than from around the lip,

    without having

    to

    take

    an y

    heavy cuts.

    When using the gouge, start the cut by

    addressing the wood with the

    U

    facing

    ll'aight up, and the handle held low

    enough to keep the cutting edge

    away

    (rom

    the blank. Then slowly lilt the handle until

    the gouge is cutting. As soon lUI the gouge

    starts to CUL,slowly SlIing the handle in a

    counter-elcckwtse arc. while genU)' rolling

    the U of the gouge towards the left.

    The cutting edge of the gouge should

    move

    in a shatlo,

    are-s-whieh is

    a

    result

    of

    the handle mo ing ina much larger are. To

    better describe lhe handle's movement,

    think of Lhemovement of the handle's butt

    in relationship to a clock C a c ( , t < C C Fig. 2,

    The butt of the handle begiM the cut inthe

    0 : 0 0 position. and willsomewhat followthe

    perimeter of the clock face in a counter

    clockwise rotation (towards your body)

    until it's in the 3:00 posilion at the end

    of the cut.

    As the handle is raised through this arc.

    it ma~' be necessary to let the tool slide

    sideways (to the left) to make the fu ll cut.

    The actual shape of the arc will vary to

    SOmeextent 11the bowl profile changes,

    but il w ill follow basically the same path.

    As the gouge proceeds a c ross the peri,

    meter of the bowl,

    t

    must also be rolled on

    it,. side slightlyas the handle is lifted. If

    the U ofthe gouge isn't rolled over to the

    left 3S it's advanced, you could get a nasty

    dig-in when the trailing edge or the gouge

    comes in contact with the wood.

    PROBl.E~IS. The results of this cutting

    action should be thin shavin~ and a nice

    finish

    01 1

    the bowl. Unfo,1unately, this

    1

    Set th~ tool ru t Yo aw a y from the

    ,-ides poi)lt, We ('ery ligM cuts ,dll,

    tne

    v gouge.

    Then

    procfed across th

    e

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    /

    \V

    1

    RemOt 'e

    tilt rc> ter

    pinnacle using /Ire

    8

    Afte,' lite

    Vi

    gOl ' '' '.

    Ihe V 8rrol'61' 1 0 clean up tile lip.

    U T Y O _ G R O O V E

    the safety of the rim. U S tbe long point of

    a 1 : skew to cut a \ - sh a pe d groove in the

    f a c e of the bowl at the

    pencil

    tine. se e Fig.

    6. By cutting this groove first, the bevel of

    the gouge

    will

    have a shoulder to rest

    against at the

    start

    of the cut. This

    wil l

    prevent it from following its natural ten-

    dency to shoot out toward the outside

    edge, ruining the rim.

    REMovlNCl TIn : INSU lt: WASn:.

    To posi-

    tion the 1 , . gouge to

    start

    the cut, lay the

    gouge on its side,

    with

    lhe

    U

    pointing LO

    a spo~ slightly above the center of the

    bowl, and the bevel resting in th e g rc ov e,

    The handlo s h o u l d be ju~i a little lower

    than level a nd leaning slightly toward the

    center of the bowl.

    S(. (

    Fig. 6.

    \\'hen the gouge is presented

    to

    the

    wood. it should be introduced firmly

    to

    start the cut. As:;oon as the gouge enters

    the wood, begin to lower the handle and

    slowly arc the cutting e d g e of the gouge

    toward the center of the bowl As the

    euuing edge reaches the highest part of

    the arc. it's I(I1ldually roUed over so that

    the open side of Ihe

    U

    is pointing

    towards the center of the bowl.

    The gouge should tl'avel in a .hallow arc

    After the lip is fanned on the unde rside

    of the rim. the finished profile on the out-

    side ofthe bowl can be completed using the

    ~. gouge. The profile of the bowl

    will

    continue beyond the plywood faceplate.

    but for now. just sbape the outside or the

    bowl up to the plywood disk.

    Check the profile often. using the coved

    li p

    as a

    point

    of reference for the template.

    Whon iho finlll

    pas s is

    about to be made,

    take

    a m in u te

    to

    r e s h a r p e n

    the gouge to

    a

    keen edge. 'rhe effort spent here

    will

    del1nitely show in the final finish,

    tINI~1ICI. ) I ll. Anel tbe outside of the

    bowl isshaped, the heavy domed scraper is

    used

    00

    clean UI>the surface, see Fig. 4.

    (Switch to the small scraper whenworking

    near the eeved lip.) Be sure that the

    scraper has a burr on its edge and that it's

    always held :;0 that it's pointing down-

    ward. To achieve

    good

    finish, make only

    very light CUI.with the scraper.

    TURNING THE INSI E OF THE OWL

    To cut the inside of the bowl, set up the

    large tool rest so it's slightly below the

    center. and only

    away from the face.

    PItOTF.( I INC Til t: 1 11M .The first cut is for

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    To be Sure that ilu:bowl isatlaclted I J

    m e pedesl :JJ

    80

    I l lul

    11'3

    lfl e l. l< y a

    piett oj plywood

    Oil

    to p oj Ih e b ow l, and

    mcag r~ (ite

    heigM 0/

    all

    } olll sides.

    21

    SCI. P lTWOOD-

    ?

    ~

    the two to make it easier to remove later.

    The first step is to true up the blank on

    tho IMh. in the

    arne

    manner as the bowl

    blank was trued. (The l~il stock can be

    bl'ought up to the end of the block for

    support if needed.) After the block is

    trued, most of [he waste can be removed

    from the area orthe bead and cove, redue

    ing the diameter of this area to 2 v .

    1 \VOL.

    The next step is to layout the

    I>osition. of the bead and cove on the blank.

    Fil'lit I cut agroove with the parr ing sool \0

    mark the depth of the cove at its deepest

    point, see Fig. 10.

    The next step is to slarl shaping the

    profile of the basse using the gouge. Once

    the basie shape of the b. ..;e is formed. the

    cove can be tumedso that it blends in with

    the bnse and also forms a centinuous curve

    where it meets the bead. we Fig. 10. The

    bend is then cut using either the small

    scraper, or the skew chisel,

    Tt'IISISr. TIlE TE N N O N . After the pedes

    tal\ prul i1e iscompleted. use a parting tool

    to cut a round umncn to fit the hole in the

    bottom of the bowl. -v ri~. 11. \\'hen the

    tennon is close

    the

    COITl-ct.

    size, us e the

    hole in the bowl to cheek for the filial fit.

    Thi, way, there's little chance of the ten

    non being cut too small, 1'hi.

    i

    bo a good

    wny to be sure tha~ the tcnnon i.n't too

    long. II the lennon is cut so that the (it is

    tight, clamping the bowl to th~ pedestal

    shouldn't be needed.)

    finally. [ finish sanded the entire base

    and then gave it a coal ofRfllis wax.

    After it was buffed to a hilW sheen. I

    removed the pedestal from the lathe and

    .~pllrtcd the plywood disk

    l\'l)1Il

    the base.

    ASSEMBLY

    I used the method ShoWII in Fig. 12 to

    assure that thebowl's rim i 1,,\,,'1when the

    bowl I, I(lued to the 1 '

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    H EA VY D OM ED SCRAPE R

    turning to ols bein g ho ned 'o n a bench stone,

    bu t for the li fe of me, Ica n'tdoit that wa:l '.~

    SHO P N O 1 E :Because

    honi ng' a go uge

    will

    hollow out the surface of any sh a)1)enin~

    stone,

    m ark one sid e of the stone w ith a

    smallnotc h to des ig nate thai this side is fo,'

    go~ges only. The side w ithou t- the-notch is

    use d fo r only the flat , tools (skew s) .

    To obtain a truely shar p ed ge, 1 use a

    seri es ofthree slip stonestamed ium

    i? d ;a

    a fin e India and a soft A rk ansas.

    HONING .

    After the gouge is removed

    c. om the grinder, the fi rst step is to re-

    move the burr on the inside of the U .

    Pla ce the slip insW e the U and hone

    the en iire edge fro)n corn er to co rner by

    sl idin g the cr owned edge

    of th e

    sl ip

    back

    and forth in vhe

    U ,

    Alwa:,:skee p the l Il '\ iO lity of the slip well

    back in the P to prevent any chanceof it

    teetering

    and rounding

    ov er

    th e c utJ ;iog

    edge. fthe U side of the ~ug e becom es

    ro und ed over at the cu ttio 'g edge, it will

    have to be reg rou nd un til it' s t1~t again,

    After th e bu n' is remov ed from inside of

    th e U , hone the bevel sid e of t he goug e.

    Honing the inside of the U usually just

    bends the burr over O t he . b evel edge.)

    Hcning the bevel edge is a ls o done w ith a

    slip - but th is time th e face flat si de) of

    the slip is use d. I

    sit on.a

    stool at

    the

    wcrkbench w ith the hand le's butt nestled

    in my lap and the steel shank .of the gouge

    pressedagainst th e front edge of the work-

    ben ch . This way the tool is s ta tio na ry , y et

    it

    C \l

    be

    ro lled as W s sharpened,

    AS the goug e ishoned, I sl ide th e slip in .

    bae k-and-fonth motion (in line w ith the

    cu tt1llg edge) al ong a small section or the

    bevel, keepin g it pressed again st both the

    tip and heel of the bevel.

    One way I've found to be sure that the

    cuttin g edg e is bei ng honed (;Ind not JU St

    the bevel) is to

    see

    if oil

    I S

    rolling over the

    cutting edge and down the insid e of th e

    u

    f

    it is, now th e sto ne is ill c on ta ct

    w ith the very tip of the edg e.

    To continue honing around the cutting

    edge, r r ol l t he gouge in my righ t

    ha nd.as

    I

    WOOOSM1TH

    I. LIGHT SC RAPE R

    hone with the slip in my le ft hand.

    Hone the bevel un til the burr is re

    moved, then rep eat the hon in g on the

    in side of the U. ~Vben the burr is re

    move d from both sid es , use the next fi ner

    slip a nd re pe at tir e

    process.

    TH E DOM ED SCRA PER

    The

    heavy

    domed scra per

    1

    used to clean

    up the surface alter the gouge is made by

    So. by

    of England . W e purchase d a com

    ple te se t o Sorby sc ra per s fro m W.oodc) n

    S 1 1 Ip ly C 0 11 1.,

    'but J've fo und that the

    domed

    scraper

    is

    the

    only one

    1

    use e nough

    to Ju stify the cost ($ 23. 60).

    The

    S )rby

    domed sc raper is forged fro m

    tbic k steel, This extra thick bl ade helps

    dampen th e

    vibr....ien,

    and

    when

    it 's use d

    \\1 th ,a ligh t touch ,

    it

    ca n really help smooth

    ou t 'oublesome

    end grain.

    The bevel on an y sc ra per is ground

    very steep angle

    (15 to 20'). ')'h is steep

    angle allow s the th ickness of t~e tool ab

    sorb some of th e pu nish men t.

    IV h en th e scra per is u sed ,

    it.can

    be taken

    direct))' Irnm th e grinder to th e la the,

    w ith ou t a ny honing. The bu r left by th

    grinder is wh at actually does the cu tt in g .

    if

    the scraper produces nothing but

    du st. th e burr h as b ee n 1 00of f, an d 8 new

    bu r,' must be formed. Ligh tly pass tile

    scraper ove...t he g r ind ing wheela couple o

    tim es to

    form a

    n ew b UJ1 .The bUIT PI,t on

    th e scraper u su ally d oesn 't la st very long

    so l'esharpenin g is done quite o ften .

    LI GHT SCRAPER

    TheW 'light scrapers provided in standard

    st arter sets are, in -a nu t s h el l, 00 0 light to

    do much be-,ides form ing special shape s.

    Bu t fo r this kind of special applica tion

    work,

    a light scraper is id e al to d o t b ejo b.

    re gro un d a lig ht scra per to iO I'l11 the lip o

    the ou tside wall of th e bowl.

    For this application , the tip of ~he h

    sc rap er is g rou nd to a morerounded profile

    than w as o n it()I ig inally. This really helpe d

    elim inate an y chance of the corner of the

    scraper c at ch ln g th e J \- uit bo wl's li p.

    I .SP IN D LE GO UGE

    Before getting to tbe tools use d to tu rn the

    Fruit

    Bo wl, I'llli l

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    OODSMITH

    We WCllllo a local 'YOCkI1u/.gulIIstOl'Oand

    bOllgll1SQlll~ .. it'8 just what we IIced.d.

    Douald E. H o s k i l l s 0 1 1

    Pensacola, Florida

    B ed

    roil faslcller.

    ( I

    ol'OilablB through

    The \Voodwol'kc,.,.' Store

    (Calalog is

    1),

    2180/ Inrl .I ;a/ Hl d Roger., ,UN

    5fiJ7.$.

    7'/1e 1ljJill' tUNJizes of bed'Yl.illasteller,~,

    botll

    a~

    lid

    t

    6Whili ''', hI tI,eilcatZog.

    Ihey'rc list/Jd 01 o.tS and 10.2.';

    rcspectit'clll

    A Nlny GRITTY FOLLOW-UP

    I jU$t received my Ma h issue or Wood

    /tlllillt.

    and in reading the article The

    Nitty Gritty on l:;tones , I think I can help

    you in finding the silicon carbide slWTY.

    All lapidary

    rock

    and gem) stores

    carry

    silicon tarbide grit for tumbling stones.

    It'. u su a Uy 3 ailable in 90, 120 220. and

    400 grits. and cost about $2.00 a pound.

    Frtlllk LaChapelle

    Batol

    ROltge ,

    Lo}(isiana

    entire

    Cl{rt'C.

    TIle

    It'(JY

    ~se a French

    curve

    i8 10 cle(lll 1 1 1

    th e

    rollgh

    sketch .

    linltS bJidrawing ollly

    small portions oftlu:

    Cl l ve

    01 o lle

    time (1 much

    as

    lite French

    CllrllC lI'i/l fol/ow willlOltl allgillg lite

    s/tape of Ille 0)1gi1lal OIO'UO),

    Somct.ill108(ldjllslable cllrves (made of

    (Ieillibll I' bbe,'), call be used whell a

    'Ft'ellclt CUJ'fl' It't)11'lllJO,.k.

    Ted (our dC8igll director) feels that it's

    1ISUall/lllot eces.a rulo duplicate a

    cI l J I of Ihe Cllr, 'e. Th.,1 simply

    frc4' / (l d a skelch of Ihe ell 'e as best YO/ l

    can .

    BollI of IIlt.

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    . G RO OV E I, ~WIDE

    1 . 1 .

    DEEP

    C EN T E R ED O N ST Oe l