Wood Group An overview on field integrity improvements

KIOGE 4th October 2017

Mike Teeling – General Director Kazakhstan

INTERNATIONAL

ENERGY SERVICES

COMPANY LSE LISTED

SALES

ESTABLISHED IN

OIL AND GAS

EXPERIENCE

OPERATING IN OVER

250 $5BN

1912 40+ 40+

Who we are

All-of-facility care for complete field life

COUNTRIES

We help customers design, build,

maintain and safely operate facilities

through asset life cycles

We are focused primarily on the

provision of engineering and

production support solutions

As an asset-light, people focused

business, our track record on

industry leading projects is driven

by our expertise and capability

Life of field services

Downstream, chemical

process, automation

& industrial Subsea &

pipeline Clean energy

Facility construction

maintenance

management Industrial

services Upstream

Decommissioning

services

What we do

All-of-facility care for complete field life

We are energy…

4

Projects and

Modifications

FEED, detailed

engineering, procurement,

construction, hook-up,

commissioning and

decommissioning projects

for all upstream,

midstream, downstream,

industrial and

manufacturing markets.

Pipeline Services

Onshore pipeline work

including survey, right of

way, mapping, inspection,

GIS and permitting.

Operations and

Maintenance

Duty holder, asset/facilities

management, operations

support, maintenance

management and support,

training, logistics and

labour provision.

Industrial Services

Access solutions, blasting,

coatings, insulation,

fireproofing and industrial

cleaning.

Decommissioning

Planning, engineering

down, de-inventorying,

de-construction, SIMOPS

removal preparations and

construction HLV

connections

…and we are diverse

5

Subsea

Programme and

project management,

production systems,

structures, pipelines,

risers, operations

support, inspection,

maintenance and

repair.

Asset Integrity

Solutions

Materials and

corrosion

development and

mgmt, maintenance

development and

mgmt, operations

integrity, vibration

dynamics and noise;

maintenance mgmt

systems, information

mgmt and structural

integrity.

Automation and

Control

System engineering,

specification,

integration and

implementation.

Clean Energy

Programme and

project management,

operations

management

services, financial

advisory services,

product development,

carbon capture and

storage, transmission

and technical

services.

Digital Solutions

Software and product

development;

licencing and

maintenance, data

and text mining;

applications,

visualisation,

dashboard and

workflow

development,

analytics.

Studies

Early process studies,

licensor/technology

selection, master

planning, site

selection/studies and

layout planning,

feasibility, concept

select, pre-FEED,

decommissioning,

and lifecycle cost

analysis.

Global presence – local reach

6

KOC

NCOC Karabatan

NCOC

TengizChevroil

NCOC Kashagan

TengizChevroil

TengizChevroil & MOK

RECENT PROJECTS:

Kashagan - Engineering, Procurement,

Construction and start up of the field with

ongoing modifications support – Raw Gas

Injection Project – Production Enhancement

Projects

Tengiz - Main Automation Project - CaTRo

Project – Field Engineering Contract – FGP

Karachaganak - Brownfield engineering and

well integrity software in support of 300+ wells

on the gas condensate field

Dunga – Brownfield Plant Modifications

Projects

Integrity technology enablers

WOOD GROUP

Digital Solutions

To provide smart technical solutions that create and

sustain value for our customers.

Solutions that address the primary threats to the

safety, operation and productivity of your energy

and industrial assets.

What we offer

9

10

Digital Solutions

Domain

know-how

Serving the energy and industrial

sectors for over 20 years

2000+ associated Wood Group

engineers, scientists and discipline

experts

Automation, chemical eng, civil eng,

corrosion, data/information, drilling eng,

electrical eng, HSE, inspections,

integrity management, IT/computer

science, materials, metallurgy,

operations, petroleum eng, process

eng, project management, renewables,

risk analysis, solar, subsea,

wells/completions….

More than 250 customers in over 40

countries

Technology

excellence

More than 100 staff software

architects and developers

Co-located engineering and software

development teams

Robust best practices

Over 20 established

commercial software products

ISO certified

Software innovation:

Custom software development

Systems integration

Web/cloud-hosting

Agile development for speed,

quality and cost control

Innovation award winners

Data analytics centre of excellence

Analytics dashboarding

Predictive analytics

Innovative

solutions

Digital Solutions

11

All-of-Facility

Integrity Management

Corrosion

Modeling

Site-Office Collaboration

Flow Modeling,

Virtual Metering

Process Control, Simulation

and Operator Training

Reliability Analysis

Structural

Analysis

Well Integrity Management

Pipeline Installation

and Management

Drilling Riser Design,

Analysis and Management

Data Analytics

Environmental

Management

Supply Chain

Planning and

Scheduling

Industrial Training

Performance

Monitoring

NEXUS IC | IC-Inspection

ECE™

eXpert

Maestro | Virtuoso™

ProDyn | Virtuoso™ | VP Link™

iQRA | NEXUS IC

Flexcom

iWIT™ | iNotepad | iMAASP

OptiLay™ | PipeLay

DeepRiser | Optima™ | OptiView

Asset Performance | Predictive Analytics

ENVision™

ProPlan | ProSched

ProLearn | Virtual Reality

ProRPM

Digital Solutions for the asset lifecycle

Custom Software Development

12

• Robust asset register enforces consistent

data acquisition and data quality

• Supports compliance to regulatory

and corporate requirements

• Integrated risk management optimization

• Automated anomaly detection

• Supports in-field preliminary reporting

and engineering assessments

• 3D visualisation and video hosting support

• Improves control of contractor activities

• Flexibility to adapt to changes through time

• Fully supported deployments

Integrates with ERP/CMMS/well

integrity management systems

Supports all asset types

– onshore and offshore

Proven

since 2005

NEXUS IC | all-of-facility integrity management

13

Real-time visibility of WIM and Ops processes

– Improve safety and certainty of issues

– Identify production threats and lower cost

– Identify trends and possible well component

failures ahead of time

• Support for proactive maintenance –

optimize workover schedules

• Improve control of contractor activities

• Standardise best practice –

fully conforms with ISO 16530-2

• Flexibility to adapt to changes through time

• Fully supported deployments

Integration experience

with >30 systems

Supports all well types

– onshore and offshore Since 2005

iWIT™ | well integrity and operations management

14

Touchscreen data collection

on a ruggedized laptop or tablet

Wellsite

Record pressure readings

Register equipment tests and design changes

Collect any other field data; supports photos

Office

Review entry logs and reports

iNotepad | mobile field data capture

• Improves data quality and rigour

• Readily customisable

• One-click synchronisation

with iWIT or other databases

15

Benchmark reliability from your own

organization against a global dataset of

industry averages

Assess mean-time-to-failure (MTTF)

for quantitative risk assessments and

critical decision making

Construct queries to generate an analysis

instantly, from anywhere

A vehicle to assess reliability for all forms

of asset/component type

Based on proven

iWIT functionality Secure web interface

Conforms to

ISO 14224

iQRA | Reliability Information Analysis

16

Virtual reality

Natural evolution of

architectural and

engineering visualisation

Key differentiator for how

we do business and deliver

value to our customers

Powerful medium to market

our technological

excellence

Improved learning while

immersed in a realistic

environment

Safety training programme

for Wood Group’s Africa

operations to

• reinforce the hazards on

site

• promote safe behaviour

in a more engaging way

Awareness training for

offshore Induction for

young engineers.

Efficiently design, plan and

sequence work instructions

while immersed at the

virtual work site

Take dimensions and

design components for

fabrication

Better appreciation of

component size and

clearances

Visualisation Training Tools

Digital Solutions 17

Data Analytics | Delivering Asset Intelligence

Data Integration

Data handling, cleaning, integration

and storage solutions

Performance / Analysis Dashboards

Custom asset intelligence web dashboards.

Reporting on key data,

KPIs, alerts & notifications

Advanced Analytics

• Predictive maintenance

• Fault detection

• Process optimisation

• Operational optimisation

• Forecasting

• Cognitive computing

Production loss analysis

Equipment failure prediction

Fault / issue detection

Sample Analytics Use Cases

Predictive Analytics

19

1. Predictive maintenance (BP, CeADAR)

2. Glycol pH (PSN ABZ)

3. Water separation (PSN ABZ, Data Lab UK)

4. Infant machine failure (Operator, Perth)

5. Component failure diagnostics (BP, ELDER)

Angola B18

CATS Teesside

Hummingbird

Skarv

Wood Group’s eWorking programme is a growing suite of innovative

solutions for delivery excellence from desktop to worksite.

This technology enables a step change in execution efficiency in the

industry, revolutionises how our services are delivered and enhances

communication with remote/ hostile and hazardous worksites.

Includes:

• eXpert

• eWorkpack

• eInspection

• eBioGuard

20

eWorking | Innovation for efficiency

Wood Group’s eWorking programme is

continually growing.

Additional solutions are currently in

development.

Digital Solutions

21 Digital Solutions

Bring the site to the office

22 Digital Solutions

…bring the office to the site

Digital Solutions 23

eXpert | Real time site-office collaboration

State-of-the-art hardware

and software for video,

audio and data streaming.

Benefits

• Significantly reduces inspection

and execution times

• Reduces vendor / expert

mobilisation costs

• Reduces shutdown times and

speeds up issue resolution

• Greatly enhances detailed

capture of HSE / technical

incidents

• Reduces vendor mobilisations

• No IT configuration required

Remote experts at your

local work sites

Ready-to-go delivery for

immediate deployment

>70% issue

resolution

time reduction

24

eXpert | Real time site-office collaboration

Digital Solutions

Hardware

• Zone1 smartphone x1

• Zone1 headset (noise cancelling) x1

Optional enhancements

• Collaboration hub

• Wearable camera

Digital Solutions Digital Solutions 25

eXpert | Sample site images from eXpert

eXpert | Office view

Digital Solutions 26

eXpert | Pilots for O&G supermajor, March 2016

Walkway destruct

readiness checks

93% time savings

Deluge system

overview and deck pin

holes survey 92% time

savings

Electrical cabinet

engineering survey

89% time savings

Digital Solutions 27

– PSNK is the MAC Wood Group company to be utilised:

• Eight years experience in working with TCO

• Offices in Atyrau, Aktau and Tengiz

• All work executed in country

• 80% national labour

– FEED Work scope:

• Brown field modification works

• Site Surveys

• Installation Support

• Commissioning Support

• Two year post start up support

• Maintenance

• Translation

Technology Transfer/MAC in Kazakhstan

– Remote Instrument Enclosure Fabrication

• Train Kazakhstani fabrication yard personnel in the UK

• Move a portion of the fabrication work to local fabrication yard

– Operations

• Plan 80% Kazakhstani Content

Detail Design Technology Transfer

Wood Group

Thank You

Questions?