Wireless Condition Monitoringfiles.vogel.de/vogelonline/vogelonline/companyfiles/6518.pdf · 2013....
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VIBCONNECT® RFWireless Condition Monitoring
Catalog
PRÜFTECHNIK Condition [email protected]
Edition: 05-2012Oder No.: LIT 72.700.EN
Legal noticesBoth this catalog and the product it describes are copyrighted. All rights belong to the publisher. The catalog may not be copied, reproduced, translated or made accessible to a third party in any form, neither in its entirety nor as an excerpt.
No liability may be claimed against the publisher regarding the product described in this catalog. The publisher assumes no liability for accuracy of the catalog contents. Further-more, under no circumstances may the publisher be held liable for direct or indirect dam-age of any kind resulting from use of the product or the catalog, even if the publisher has expressly indicated the potential for occurrence of such damage.
The publisher assumes no liability for any product defects. This warranty and liability limita-tion applies to all distributors and sales partners as well.
The trademarks mentioned in this catalog are generally noted as such and are the property of their owners. Lack of such designation does not imply, however, that names are not protected by trademark laws.© 2011 PRÜFTECHNIK Condition Monitoring; all rights reserved
Chapter 1VIBCONNECT RF
delivery sets
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VIBCONNECT RF - Wireless Online Condition Monitoring
VIBCONNECT RF is a wireless online system for machine condition monitoring and diagnosis. It does away with costly cabling of the sensors and also saves time and mon-ey during operation. VIBCONNECT RF is fully automated and comes with a low-maintenance, self-contained pow-er source.
VIBCONNECT RF overview• Easy and quick installation without cabling• Low purchasing, installation and operating costs• Ideal to cover distant or difficult to reach locations• Free OMNITREND PC software for visualization, analy-
sis and configuration• Up to 50 Sensor Units communicate with each Bridge• Each Sensor Unit connects to two 3-in-1 sensors for
vibration, roller bearing condition and temperature• Separation of radio module and sensors for optimized
signal reception• Measures time waveform and temperature simulta-
neously• FFT spectrum and envelope spectrum (bearing condi-
tion)• Overall and narrow-band characteristic values• 3 power options: Long-life batteries, 24 VDC or Har-
vester*• Battery life approx. 4 years thanks to energy-efficient
sensor technology and intelligent power manage-ment
• Battery load monitoring• Radio frequency is ideal for applications without a
permanent radio communication• Maximum radio range: 300 meters• Upgradable with additional sensor units at any time
VIBCONNECT RF components
VIBCONNECT RF Bridge The bridge is the core unit of the radio cell, which receives the measurement signals from the sensor units and cal-culates the characteristic values, spectra and envelopes. The data is then transmitted via Ethernet to the OMNI-TREND software platform for further analysis, reporting and archiving. The sensor units are provided through the bridge with the measuring configurations programmed in the OMNITREND software.
VIBCONNECT RF Sensor Unit and sensorsThe sensor unit and the sensors are installed on the machine and connected to each other with short cables. These components can be positioned wherever the measuring signal is strongest and radio reception is best. Each sensor simultaneously records vibration, roller bearing condition and temperature, with minimum power consumption. Between the measuring cycles, the sensor unit is set to standby mode to ensure long battery life.
OMNITRENDThe OMNITREND analysis software ensures round-the-clock access to the machine condition data. The software comes with an intuitive interface for fast and user-friendly analysis and archiving of the measurements. Its report-ing functions highlight critical conditions and enable you to summarize all relevant information in properly format-ted reports. Configuration of the measuring functions is made easy as the software guides you through the various dialogs.
VIBCONNECT RF Bridge
VIBCONNECT RF Sensor Unit
VIBCONNECT RF Sensors
OMNITREND PC software
* Version is not available yet
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Technical data
PaRamETER Standard FCC
Gen
eral
Radio frequency 868 MHz (Europe) 916 MHz (America)
Ethernet, Data rate 10 / 100 MBit
Memory capacity 256 MB
Capacity up to 50 Sensor Units / Bridge
Power supply 100 ... 240 VAC / 50-60 Hz
Operating temp. -25°C … +60°C
Envi
ronm
ent
Relative humidity < 95%, non-condensed
Case material Steel sheet, powder coated
Weight approx. 1.8 kg
Protection class IP 66
Dimensions 200 x 200 x 135 mm (L x W x H)
PaRamETER Standard
Mea
sure
men
t
Sensor type Combined accelerometer / temperature sensor with low power consumption
Output 3.5 mV / ms-²
Max. meas. range 500 m/s² rms (± 10%)
Frequency range 4 Hz … 10 kHz (± 3 dB )
Temp. meas. range -40°C … +85°C (± 3°C)
Envi
ronm
ent
Cable length 2.9 m
Relative humidity < 95%, non-condensed
Chemical resistance, cable Highly resistant to acid, alkali, oil, fuel
Protection class IP 65
Dimensions 19 x 23 mm (DxH)
Battery 24V supply Energy harvester
PaRamETER Standard FCC Standard FCC Standard FCC
Mea
sure
men
t Radio frequency 868 MHz (Europa) 916 MHz (America) 868 MHz (Europe) 916 MHz (America) 868 MHz (Europe) 916 MHz (America)
Meas. channels Two synchronised channels. Each channel allows measurement of vibration and temperature.
Dynamic range 24 bit ADC
Radio range < 300 m, line of sight
Supp
ly
Power source 3.6 V lithium batteries, 2 pcs.(not included) 24 VDC Energy harvester*, optimized to vibration
frequency 50/60/100/120 Hz
Battery service life approx. 4 years, at one meas. sequence / 2h (2x vibration + 2x temperature at 20 °C) ---
Standby mode Yes
Gen
eral
Operating temp. -25°C … +80°C
Relative humidity < 95%, non-condensed
Case material ABS plastics, shock-proof
Weight approx. 450 g approx. 360 g
Protection class IP 65
Dimensions approx. 14 x 10 x 8 cm (LxWxH)
VIBCONNECT RF Sensor - VIB 7.205-2,9
VIBCONNECT RF Sensor Unit - VIB 7.200
VIBCONNECT RF Bridge - VIB 7.220
* Version is not available yet
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VIB 7.220 SET : VIBCONNECT RF Bridge Set
Order informationThis set consists of the Bridge unit, the OMNITREND PC software and the VIBCONNECT RF operating instructions.
The Bridge is available with two different radio frequen-cies. When ordering the following information is required:
• Order number: VIB 7.220 SET
• Radio frequency: 868 MHz (Standard, Europe), or 916 MHz (FCC, America)
Order example: VIB 7.220 SET / FCC
Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America.
VIB 8.970
LIT 72.200VIB 7.220
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VIB 7.200 SET : VIBCONNECT RF Sensor Unit Set
Order informationThis set consists of the Sensor Unit and two 3-in1 sensors for machine vibration, bearing condition and temperature measurements.
The Sensor Unit is available with three different power supply options, each with two different radio frequencies. When ordering the following information is required:
• Order number: VIB 7.200 SET
• Supply option: Battery, or 24 VDC, or Harvester*
• Radio frequency: 868 MHz (Standard, Europe), or 916 MHz (FCC, America)
Order example: VIB 7.200 SET / Battery / FCC
accessoriesIn the battery version no lithium batteries are included for security reasons. The batteries must be purchased locally.Recommended battery type:3.6V Lithium - Size C (e.g. Tadrian, Type: SL-2770)
The Harvester* required to power the Harvester version is available as an accessory.
Radio frequency certification VIBCONNECT RF is certified for Europe (CE), the USA (FCC) and Canada (CSA). The FCC certification is valid for United States, but is accepted in many countries in Latin America.
VIB 7.205-2,9VIB 7.200
VIB 7.205-2,9
* Version is not available yet
PRÜFTECHNIK Condition MonitoringOskar-Messterstr. 19-2185737 Ismaning, Germanywww.pruftechnik.comTel.: +49 89 99616-0Fax: +49 89 99616-300eMail: [email protected]
Productive maintenance technology
Printed in Germany LIT.72.700.05.2012.ENVIBCONNECT® is a registered trademark of PRÜFTECHNIK Dieter Busch AG. PRÜFTECHNIK products are the subject of patents granted and pending throughout the world. Contents subject to change without further notice, particularly in the interest of further techni-cal development. Reproduction, in any form whatsoever, only upon express written consent of PRÜFTECHNIK. © Copyright by PRÜFTECHNIK AG