WireCableGuide2011_0

24

description

cable guide

Transcript of WireCableGuide2011_0

Page 1: WireCableGuide2011_0
Page 2: WireCableGuide2011_0

www.CarlisleIT.com

QUALITY • ON-TIME DELIVERY • TRACEABILITY • AOG SUPPORT • CUSTOM PACKAGING • TECHNICAL SUPPORT

Carlisle Interconnect Technologies (CarlisleIT) is one of the world’s leading designers and manufacturers of high-performance

wire and cable including fiber, RF/Microwave, specialty and filtered connectors, cable assemblies, complex harnesses, integrated

installation kits and ARINC trays, racks and shelf assemblies, and offers engineering and certification services with DER, DAR,

and DMIR personnel on staff. For over 70 years, CarlisleIT has been delivering highly reliable products to Aerospace, Defense,

Medical, Industrial and other markets. Originally founded as the Tensolite Company in 1940, CarlisleIT has grown dramatically

and now encompasses many recognized brands beyond Tensolite, including CDI, ECS, Jerrik, and QMI. CarlisleIT’s commitment

to innovation, global manufacturing and continuous improvement through the Carlisle Operating System (COS) make us ideally

suited to support your most demanding programs and applications. Headquartered in St. Augustine, Florida CarlisleIT has

operations in Arizona, California, Florida, Washington, Wisconsin and China. For more information, visit www.CarlisleIT.com.

Page 3: WireCableGuide2011_0

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* Product Specifications are subject to change without notice. Specification Information contained herein is provided for reference only.

Below is a typical BMS part number format.

The following pages contain valuable information on BMS wire.

BMS13-XX TXX CXX GXXX

BMS SPECIFICATION

CONSTRUCTION

NUMBER OF CONDUCTORS

AWG

BM

S W

IR

E &

C

AB

LE

TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1

1

1

2

1

1

2

1

1

1

1

1

1

2

1

1

2

1

5

5

5

5

5

5

5

6

6

7

6

4

6

5

4

6

5

4

24

24

24

24

24

24

24

24

24

24

24

24

24

24

24

24

20

20

10

16

10

12

16

16

16

4/0

16

4/0

16

8

16

12

12

10

12

12

6

6

6

6

6

6

6

10

10

8

8

8

8

8

10

15

15

15

Tin

Nickel

Tin

Tin

Silver

Silver

Silver

Tin

Silver

Tin

Silver

Tin

Silver

Tin

Tin

Tin

Tin

Tin

--

--

Copper

--

--

Copper

--

--

--

--

--

Copper

Copper

--

Copper

--

--

Copper

--

--

Tin

--

--

Tin

--

--

--

--

--

Tin

Tin

--

Tin

--

--

Tin

--

--

ETFE

ETFE

--

ETFE

ETFE

--

--

--

--

ETFE

ETFE

ETFE

ETFE

--

ETFE

ETFE

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

BMS 13-48Extruded Cross-Linked ETFE, 600V, Wire and Cable."General Purpose" for use

in both pressurized, and unpressurized areas of aircraft.

Standard jacket color: White. (Except Type 08, and 10, 22AWG= pastel green.)Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange.

MATERIAL

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TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

1

2

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

6

5

4

6

6

4

5

5

4

5

5

5

6

6

5

4

6

6

4

4

4

24

20

20

24

24

24

24

24

24

24

24

24

24

24

20

20

24

24

24

22

24

16

18

18

16

16

16

12

16

12

16

16

16

16

16

18

18

12

12

16

10

16

15

15

15

15

10

10

6

6

8

8

6

6

8

8

15

15

8

8

8

8

8

Silver

Silver

Silver

Nickel

Nickel

Nickel

Tin

Nickel

Tin

Silver

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Silver

Silver

Nickel

Tin

Nickel

--

--

Copper

--

--

Copper

Flat Copper

Flat Copper

Flat Copper

Flat Copper

Copper

--

--

Copper

--

Copper

--

Copper

Double Copper Braid

Double Copper Braid

Flat Copper

--

--

Tin

--

--

Tin

Tin

Tin

Tin

Tin

Tin

--

--

Tin

--

Tin

--

Tin

Tin

Tin

Tin

--

ETFE

ETFE

--

--

ETFE

ETFE

ETFE

ETFE

ETFE

ETFE

ETFE

--

ETFE

ETFE

ETFE

--

ETFE

ETFE

ETFE

ETFE

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

BMS 13-48 (continued)

BM

S W

IR

E &

C

AB

LE

MATERIAL

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TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

1

2

3

4

5

6

1

1

1

1

1

1

4

4

4

4

1

4

22

22

22

22

22

22

10

10

14

10

10

14

25

25

25

25

35

35

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

--

--

Copper Braid

Copper Braid

--

Copper Braid

--

--

Nickel

Nickel

--

Nickel

Inorganic FiberPTFE Tape Braid

Inorganic FiberPTFE Tape Braid

Inorganic FiberPTFE Tape Braid

Inorganic FiberPTFE Tape Braid

Inorganic FiberPTFE Tape Braid

Inorganic FiberPTFE Tape Braid

-65

-65

-65

-65

-65

-65

260

260

260

260

260

260

BMS 13-55Insulated Thin Wall Fire Resistant, High Temperature, 600V, Wire and Cable

Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.

MATERIAL

TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

1

2

3

4

5

6

7

8

9

1

1

1

2

1

1

1

2

1

8

4

4

4

8

4

4

4

3

24

24

24

24

24

24

24

24

24

4/0812

12

12

12

1216

16

16

16

18

22

22

22

22

22

22

22

22

22

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

--

Copper Braid

--

--

Copper Braid

Copper Braid

Copper Braid

--

Copper Braid

--

Nickel

--

--

Nickel

Nickel

Nickel

--

Nickel

--

--

PTFE/Tape

PTFE/Tape

--

--

PTFE/Tape

PTFE/Tape

PTFE/Tape

-65

-65

-65

-65

-65

-65

-65

-65

-65

260

260

260

260

260

260

260

260

260

BMS 13-58Extreme Environment, Nickel Coated Copper Conductor, 600V, Wire and Cable

Intended for use in areas where exposure to thermal changes and corrosive fluids are normal

Standard jacket color: Light Gray. Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown, white.

MATERIAL

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TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

High Strength Copper AlloyAnnealed Copper

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

High Strength Copper AlloyAnnealed Copper

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

EC Aluminum

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

1

1

2

1

1

2

1

1

25

1

1

2

1

2

1

2

1

2

1

1

2

1

10

7

1

8

4

4

8

4

4

8

6

48

8

6

4

6

6

6

6

6

6

8

5

4

3

10

7

4

22

22

22

24

2414

24

22

22

2222

24

24

24

22

22

2414

24

22

22

22

22

22

8

18

20

24

4/0

10

10

16

1610

16

4/0

10

1018

16

16

16

10

10

1610

16

10

10

4/0

10

10

4/0

18

20

16

8

8

8

8

88

8

19

19

19

19

19

19

6

6

66

6

6

6

8

8

8

19

8

8

8

Tin

Tin

Tin

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Tin

Tin

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

--

Nickel

Tin

Nickel

--

Copper Braid

--

--

Copper Braid

--

--

Copper Braid

--

--

Copper Braid

--

Copper Braid

--

Copper Braid

--

Copper Braid

--

--

Copper Braid

--

--

--

Copper Braid

DoubleCopper Braid

--

Tin

--

--

Tin

--

--

Nickel

--

--

Nickel

--

Tin

--

Tin

--

Nickel

--

--

Nickel

--

--

--

Nickel

Nickel

--

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

150

150

150

260

150

260

260

260

260

260

260

260

150

150

150

260

260

260

260

260

260

175

260

150

260

BMS 13-60Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable

Standard jacket color: White. (Except Type 01 and 22AWG= pastel green).Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).

MATERIAL

Page 7: WireCableGuide2011_0

7

TYPE CLASS WIRE SIZE(AWG)

INSULATIONTHICKNESS

(MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

AnnealedCopper

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

Annealed Copper

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

High StrengthCopper Alloy

AnnealedCopper

High StrengthCopper Alloy

AnnealedCopper

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

8

8

8

6

6

6

6

8

6

6

6

8

6

6

6

6

4

4

4

4

4

4

4

4

4

3

4

24

22

22

22

24

22

24

22

24

26

26

26

22

26

26

24

22

22

22

24

24

20

24

22

26

26

22

22

22

16

16

10

10

16

16

16

16

16

16

16

16

10

12

16

16

10

10

16

20

16

10

16

10

16

16

10

16

10

8

8

6

6

6

6

6

8

8

6

6

6

6

8

8

8

8

19

10

10

8

8

6

6

6

6

6

6

19

NIckel

NIckel

Tin

Nickel

Nickel

Tin

Nickel

Tin

Nickel

Silver

Silver

Nickel

Nickel

Silver

Silver

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Double Flat CopperBraid

Double Copper Braid

--

--

--

Flat Copper Braid

Flat Copper Braid

Flat Copper Braid

Flat Copper Braid

--

Flat Copper

Flat Copper

Flat Copper

--

Flat Copper

Flat Copper

Flat Copper

Flat Copper

--

--

Copper Braid

Copper Braid

Double Copper Braid

Double Copper Braid

Copper Braid

Flat Copper

Flat Copper

Double Copper Braid

Double Copper Braid

Tin

Nickel

--

--

--

Tin

Tin

Tin

Tin

--

Silver

Silver

Silver

--

Silver

Silver

Silver

Nickel

--

--

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

Polyimide/PTFE

Polyimide/PTFE

--

--

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

--

--

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

-65

150

260

150

260

260

150

150

150

150

200

200

200

200

200

200

200

200

260

260

260

260

260

260

260

260

260

260

260

260

BMS 13-60 (continued)Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable

Standard jacket color: White. (Except Type 01 and 22AWG= pastel green).Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).

MATERIAL

Page 8: WireCableGuide2011_0

TYPE IMPEDANCE NOMO.D.

CENTER CONDUCTORDIAMETER

CONDUCTOR SHIELD JACKETTEMPERATURE

RATING(DEGREES C)

MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

OE

OF

OG

OH

OJ

OK

50 ohm

50 ohm

50 ohm

50 ohm

50 ohm

50 ohm

.111

.141

.187

.252

.322

.488

.0233

.0332

.0470

.0650

.0884

.1430

Silver

Silver

Silver

Silver

Silver

Silver

Round andFlat Copper

Round andFlat Copper

Round andFlat Copper

Round andFlat Copper

Round andFlat Copper

Round andFlat Copper

Silver

Silver

Silver

Silver

Silver

Silver

FEP

FEP

FEP

FEP

FEP

FEP

-55

-55

-55

-55

-55

-55

200

200

200

200

200

200

Silver Coated Conductor, PTFE Dielectric, Double Braid, Light Weight, 50 ohms, COAX

Standard jacket color: Brown.

INSULATION

.0244

.0348

.049

.067

.0904

.147

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

TYPE CLASS WIRE SIZE(AWG) INSULATION CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

--

High StrengthCopper Alloy

1

2

--

1

--

4

--

22

--

10

--

Inorganic FiberPTFE Tape & Braid

--

Nickel

--

Copper

--

Nickel

--

Inorganic FiberPTFE Tape & Braid

--

-65

--

310

Insulated Fire Resistant, High Temperature Wire and Cable

Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.

TYPE CLASS GRADE OPTICAL FIBER SECONDARY BUFFER JACKETTEMPERATURE

RATING(DEGREES C)

MATERIALCOATING MIN MAX

62.5/125/250 Multimode Fiber

62.5/125/250 Multimode Fiber

62.5/125/250 Multimode Fiber

62.5/125/250 Multimode Fiber

1

2

3

4

1

1

1

2

A

A

A

A

Polyimide Tape over Expanded PTFE

Polyimide Tape over Expanded PTFE

Polyimide Tape over Expanded PTFE

Polyimide Tape over Expanded PTFE

Acrylate

Acrylate

Acrylate

Acrylate

PFA

--

PFA

PFA

-55

-55

-55

-55

100

100

100

100

Aerospace Grade Optical Fiber Cable

TYPE CLASS WIRE SIZE(AWG) INSULATION CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MATERIAL COATING MATERIAL COATING MIN MAX

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

3

4

7

8

4

4

2

2

24

22

24

24

PTFE

PTFE

PTFE

PTFE

Silver

Silver

Silver

Silver

Flat and Round copper

Flat and Round copper

Flat and Round copper

Flat and Round copper

Tin

Tin

Tin

Tin

FEP

FEP

FEP

FEP

-55

-55

-55

-55

150

150

150

150

100 ohm Databus Cable

DESCRIPTION

8

STRENGTHMEMBER

Aramid Fiber/Fiberglass Braid

--

Aramid Fiber/Fiberglass Braid

Aramid Fiber/Fiberglass Braid

8

MATERIAL

MATERIAL

MATERIAL

MATERIAL

BMS 13-72

BMS 13-71

BMS 13-67

BMS 13-65

MATERIAL

Page 9: WireCableGuide2011_0

9

TYPE CONDUCTOR SHIELD JACKET

MIN MAX MATERIAL COATING MATERIAL COATING

High StrengthCopper Alloy

High StrengthCopper Alloy

1

2

PTFE

PTFE

Silver

Silver

Flat Copperand Round Copper

Flat Copperand Round Copper

Tin

Tin

Polyimide/PTFE

Polyimide/PTFE

Wire, Electric, Twinax, 120 Ohm, Data Bus Cable

MATERIAL

CLASS INSULATION

2

2

26

26

20

20

TYPE CLASS WIRE SIZE(AWG)

INSULATIONTYPE

& THICKNESS (MIL)CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX

AnnealedCopper

Annealed Copper -Fine Strand

AluminumFine Strand

Annealed Copper -Fine Strand

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

AnnealedCopper

01

02

03

04

05

06

07

08

09

1

1

1

1

1

1

1

1

3

4

3

3

3

4

4

3

4

3

18

8

8

8

18

18

18

18

16

10

3/0

4/0

3/0

10

10

10

12

14

NIckel

NIckel

--

Nickel

Nickel

Nickel

Nickel

Nickel

Nickel

--

--

--

--

Copper Braid

Double Copper Braid

--

Copper Braid

Double Copper Braid

--

--

--

--

Nickel

Nickel

--

Nickel

Nickel

--

--

--

--

ETFE

ETFE

--

PTFE tape

PTFE tape

-65

-65

-65

-65

-65

-65

-65

-65

-65

175

175

175

260

175

175

260

260

260

MATERIAL

ETFE25 mils

Flex-ETFE33 mils

Flex-ETFE33 mils

PTFE tape33 mils

ETFE25 mils

ETFE25 mils

PTFE tape25 mils

PTFE tape25 mils

PTFE tape25 mils

Arc Resistant, 1500V, Annealed Copper and Aluminum Wire and Cable

TYPE CLASS WIRE SIZE(AWG) INSULATION CONDUCTOR SHIELD JACKET

TEMPERATURERATING

(DEGREES C)

MATERIAL COATING MATERIAL COATING MIN MAX

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

High StrengthCopper Alloy

3

4

7

8

4

4

2

2

24

22

24

24

PTFE

PTFE

PTFE

PTFE

Silver

Silver

Silver

Silver

Flat and Round copper

Flat and Round copper

Flat and Round copper

Flat and Round copper

Tin

Tin

Tin

Tin

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

Polyimide/PTFE

-55

-55

-55

-55

150

150

150

150

100 Ohm Databus Cable

MATERIAL

TYPE CONDUCTOR SHIELD JACKET

MATERIAL COATING MATERIAL COATING

High StrengthCopper Alloy

Annealed Copper

High StrengthCopper Alloy

High StrengthCopper Alloy

1

3

4

6

PTFE

PTFE

PTFE

PTFE

Silver

Silver

Silver

Silver

Flat Copperand Round Copper

Flat Copperand Round Copper

Flat Copperand Round Copper

Flat Copper

Tin

Tin

Tin

Tin

FEP

FEP

FEP

FEP

100 Ohm Data Bus Cable

MATERIAL

CLASS INSULATION

2

4

4

2

24

22

24

24

S280W502

BMS 13-83

BMS 13-80

BMS 13-78

WIRE SIZE(AWG)

WIRE SIZE(AWG)

Page 10: WireCableGuide2011_0

10

Airbus SpecificationWire & Cable

AIR

BU

S S

PEC

IFIC

ATIO

N

WIR

E &

C

AB

LE

AWGSize

ASNEO261 CF

• Conductor : Nickel Plated Copper (AWG 22 to 10), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)• Insulation : Polyimide Tapes + Topcoat• Suitable for UV Laser Marking

26 to 10 200ºC

RatingTemp.

Construction

Hook up Wires - Airframe Wiring

ASNEO264 PF 26 to 10 200ºC

ASNEO266 QF

4 CF or EN 2266 Basic Cores Twisted Cable

26 to 10 200ºC

ASNEO268 RF

3 CF or EN 2266 Basic Cores Twisted Cable

26 to 10 200ºC

Ref.Ref. Type

SpecificationsASN/ABS/NSA EN

2266

2266

2266

2266

2 CF or EN 2266 Basic Cores Twisted Cable

ASNEO270 SJ 1 CF or EN 2266 Basic Core + • Shield : Nickel Plated Copper Spiral Shield

Suitable for UV Laser Marking • Sheath : Polyimide Tapes + TopcoatASN 26 to 14EN 26 to 10

200ºC2713

ASNEO272 TK 2 CF or EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield

Suitable for UV Laser Marking • Sheath : Polyimide Tapes + TopcoatASN 26 to 12EN 26 to 10 200ºC2713

ASNEO274 UD 3 CF or EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield

Suitable for UV Laser Marking • Sheath : Polyimide Tapes + TopcoatASN 26 to 14EN 26 to 12 200ºC2713

VL 4 EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide Tapes + Topcoat

EN 26 to 14 200ºC2713

AWGSize

DM• Conductor : Nickel Plated Copper (AWG 22 to 06), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)• Insulation : Polyimide + PTFE Tapes• Suitable for UV Laser Marking

26 to 06 260ºC

RatingTemp.

Construction

Hook up Wires - Airframe Wiring

PN 26 to 06 260ºC

QL

4 DMA of EN 2267-007 Basic Cores Twisted Cable

26 to 06 260ºC

RK

3 DMA of EN 2267-007 Basic Cores Twisted Cable

26 to 06 260ºC

Ref.Ref.

SpecificationsCable Code EN

2267-008A

2267-007B

2267-007C

2267-007D

2 DMA of EN 2267-007 Basic Cores Twisted Cable

GJ 1 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-011A

MH 2 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-011B

UU 3 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-011C

VV 4 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 14 260ºC2714-011D

Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type

MJ 5 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 18 to 12 260ºC2714-012E

Page 11: WireCableGuide2011_0

11

AWGSize

DR• Conductor : Nickel Plated Copper (AWG 22 to 2), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)• Insulation : Special Polyimide Tape + PTFE Tape(s)• Suitable for UV Laser Marking

26 to 2 260ºC

RatingTemp.

Construction

Hook up Wires - Airframe Wiring

DRB 26 to 4 260ºC

DRC

4 DRA of EN 2267-009A Basic Cores Twisted Cable

26 to 4 260ºC

DRD

3 DRA of EN 2267-009A Basic Cores Twisted Cable

26 to 14 260ºC

Ref.Ref.

SpecificationsCable Code EN

2267-010A

2267-009B

2267-009C

2267-009D

2 DRA of EN 2267-009A Basic Cores Twisted Cable

MLA 1 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-013A

MLB 2 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-013B

MLC 3 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes

26 to 10 260ºC2714-013C

MLD 4 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 14 260ºC2714-013D

Arc Tracking & Hydrolysis Resistant - Light Weight

MME 5 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 18 to 12 260ºC2714-014E

MMF 6 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes On request 260ºC2714-014F

MMG 7 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 260ºC2714-014G

AWGSize

AD• Conductor : Nickel Copper Clad Aluminum (AWG 24 to 4), Nickel Plated Aluminum (AWG 3 to 000)• Insulation : Special Polyimide Tape + PTFE Tape(s)• Suitable for UV Laser Marking

24 to 43 to 000 180ºC

RatingTemp.

Construction

Hook up Wires - Airframe Wiring

ADB 24 to 43 to 000 180ºC

ADC

4 ADA of ABS 1354 Basic Cores Twisted Cable

24 to 43 to 000 180ºC

ADD

3 ADA of ABS 1354 Basic Cores Twisted Cable

24 to 43 to 1 180ºC

Ref.Ref.

Specifications

ABS EN

ABS 0949

ABS 1354

ABS 1354

ABS 1354

2 ADA of ABS 1354 Basic Cores Twisted Cable

ADE 1 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 180ºCABS 1354

VNA 2 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºCABS 1356

VNB 3 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºCABS 1356

VNC 4 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºCABS 1356

Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type - Aluminum Conductors

VND 5 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral ShieldSuitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 14 180ºCABS 1356

Type

Page 12: WireCableGuide2011_0

12

OverallDiameter

(nominal) mm

KE• Inner Conductor : Silver Plated Copper Alloy• Dielectric Core : PTFE• Outer Conductor : 3 Silver Plated Copper Braids• Jacket : 2 FEP Jackets

3.45 50Ω

CharacteristicImpedance

Construction

Coaxial Cables

Ref.Ref.

SpecificationsASN/ABS/NSA EN

ECS 0757

Type Ref.

MILC 17

Nosimilartype

WD• Inner Conductor : Silver Plated Copper• Dielectric Core : Foamed FEP• Outer Conductor : 2 Silver Plated Copper Braids• Jacket : FEP

7.70 50ΩASN

E0406EN

4604-008

Nosimilartype

WM• Inner Conductor : Silver Plated Copper• Dielectric Core : Low Density PTFE• Outer Conductor : 1 Silver Plated Copper Tape• Jacket : FEP

3.85 50ΩASN

E0691EN

4604-006

Nosimilartype

WN• Inner Conductor : Silver Plated Copper • Dielectric Core : Low Density PTFE• Outer Conductor : 1 Silver Plated Copper Tape + Silver Plated Copper Braid• Jacket : PTFE

8.00 50ΩASN

E0692EN

4604-007

Nosimilartype

WS

• Inner Conductor : Silver Plated Copper• Dielectric Core : PTFE• Outer Conductor : Silver Plated Copper Braid + High Immunity Tape +

Silver Plated Copper Braid• Jacket : Polyimide Tape

2.50 50ΩASN

E0752EN

4604-004

Nosimilartype

WZ• Inner Conductor : Silver Plated Copper• Dielectric Core : Low Density PTFE• Outer Conductor : 1 Metalized Foil + 1 Silver Plated Copper Braid• Jacket : FEP

3.55 50ΩEN

4604-003

Nosimilartype

XE• Inner Conductor : Silver Plated Annealed Copper Covered Steel• Dielectric Core : PTFE• Outer Conductor : 1 Silver Plated Copper Braid• Jacket : PTFE

2.70 50ΩNSA

935 344M17/138

00001RG 188 AU

XF• Inner Conductor : Silver Plated Copper• Dielectric Core : PTFE• Outer Conductor : 2 Silver Plated Copper Braids• Jacket : FEP

4.95 50ΩASN

E0293

WL• Inner Conductor : Silver Plated Copper Alloy• Dielectric Core : Low Density Fluorocarbon• Outer Conductor : 2 Silver Plated Copper Braids• Jacket : PFA

2.30 75ΩASN

E0690EN

4604-005

Nosimilartype

WH• Inner Conductor : Silver Plated Annealed-Copper-Covered Steel• Dielectric Core : PTFE• Outer Conductor : 1 Silver Plated Copper Braid• Jacket : PFA

3.58 95ΩASN

E0634

M17/17500001

RG 400 U

M17/13700001

200ºC

200ºC

200ºC

200ºC

200ºC

200ºC

200ºC

200ºC

200ºC

200ºC

RatingTemp.

Page 13: WireCableGuide2011_0

13

OverallDiameter(nominal)

mm

WF• Conductor : Nickel Plated Copper Alloy• Insulation : PTFE• Shield : Nickel Copper Braid• Sheath : Polyimide Tapes

3.30 24

AWG Size

Construction

Twinax Bus

Ref.Ref.

Specifications

ASN/ABS/NSA EN

ABS0386

Type

HE 4.50 24ASNE0259

XM 3.10 24ASNE0290

EN3375-006

HJ 3.00 26ASNE0849

EN3375-004-C

WJ 3.70 24ASNE0479

EN4604-004-B

WJ 3.70 24EN

3375-004-B

WV 3.80 24

WW 2.90 26ECS0700

WY 2.50 26ASNE0811

EN3375-005

RatingTemp.

200ºC

150ºC

200ºC

200ºC

150ºC

200ºC

200ºC

200ºC

200ºC

Shielded & Sheathed100 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : Nickel Plated Copper Braid• Sheath : Polyimide Tapes

Shielded & Sheathed125 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : Nickel Plated Copper Braid• Sheath : Polyimide Tapes

Shielded & Sheathed78 Ω Data Bus Twisted Pair

• Conductor : Nickel Plated High Strength Copper Alloy• Insulation : Polyimide Tape(s) + PTFE Topcoat• Shield : Nickel Plated Copper Braid + 2 High Immunity Tapes• Sheath : Polyimide Tapes

Shielded & Sheathed75 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : 2 Tinned Plated Copper Braids• Sheath : FEP

Shielded & Sheathed77 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : 2 Silver Plated Copper Braids• Sheath : FEP

Shielded & Sheathed77 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : Silver Plated Copper Braid + 1 High Immunity Tape +

Silver Plated Copper Braid• Sheath : FEP

Shielded & Sheathed77 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : 2 Silver Plated Copper Braids• Sheath : FEP

Shielded & Sheathed77 Ω Data Bus Twisted Pair

• Conductor : Silver Plated Copper Alloy• Insulation : PTFE• Shield : 1 Silver Plated Copper Braid• Sheath : FEP

Shielded & Sheathed77 Ω Data Bus Twisted Pair

Ref.

AWGSize

ABS1503 KD

Shielded Quad Cable 100Suitable for UV laser marking 4.40 24 125ºC

RatingTemp.Ref. Type

ConstructionOverall

Diameter(nominal) mm

Quad EthernetSpecifications

ASN/ABS/NSA EN

ABS 0963 003LF

• Core : 62.5/125 Silica, Silicone coating 400um• Jacket : Zero Halogen Copolymer• Mechanical Strength : Polymer Aromatic Fiber Braid• Outer Jacket : Zero Halogen Copolymer + FEP

1.8 125ºC

Optical Cable

MBBN3320

YH004-006

EN4049-004

• Conductors : Nickel Chromium/Nickel Aluminum• Insulation : PTFE + Polyimide + PTFE Tapes• Shield : Nickel Plated Copper Braid• Jacket : Polyimide Tape + PTFE Tape

4.00AWG 22

4.55AWG20

22to20

260ºC

Special Cables

ASNEO385 HH

3 CF 16 + 3 CF 22 Basic Wires + 7 PTFE Fillers• Sheath : FEP 200ºC

ASNEO488 HL 6 CF 24 + 2 CF 20 + 1 CF 16 Basic Wires

• Sheath : FEP 200ºC

NSA935 306 YK

• Conductor : Silver Plated Annealed Copper-Cover Steel• Insulation : PTFE + Low Noise Treatment• Shield : Nickel Plated Copper Braid• Sheath : Polyimide + PTFE Tapes• Jacket : Polyimide Tape + PTFE Tape

4.36Max 22 260ºC

• Conductor : Silver Plated Copper• Insulation : FEP + Separator Tape• Shield : 1 Silver Plated Copper Braid• Sheath : FEP

Optical Fiber Cable

Thermocouple Cable

FEP Sheathed Coil Cord

FEP Sheathed Coil Cord

Shielded & Sheathed Low Noise Twisted Pair

Page 14: WireCableGuide2011_0

14

AWGSize

ASNEO437 DL

• Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG• Insulation : Silica Fiber + Fiberglass Braid + PTFE Tape• Application : Fire Resistant Wires

22 to 16 260ºC

RatingTemp.

Construction

Fire Resistant Cables

ECSO741 DW 22 to 14 260ºC

ECS0741 DWB

3 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires

22 to 14 260ºC

ECS0741 DWC

2 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires

22 to 14 260ºC

Ref.Ref. Type

SpecificationsASN/ABS/NSA EN

EN2346-003

EN2346-005

EN2346-003

EN2346-005

• Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG• Insulation : Fire Resistant Insulation + PTFE Tape• Application : Fire Proof Wires• Suitable for UV Laser Marking

ECS0742 GPA

1 DWA Basic Core + • Shield : Nickel Plated Copper BraidSuitable for UV Laser Marking • Sheath : PTFE Tapes

• Application : Fire Proof Wires22 to 14 260ºCEN

4608-004

ECS0742 GPB

2 DWA Basic Core + • Shield : Nickel Plated Copper BraidSuitable for UV Laser Marking • Sheath : PTFE Tapes

• Application : Fire Proof Wires22 to 14 260ºC

EN4608-004

ECS0742 GPC 3 DWA Basic Core + • Shield : Nickel Plated Copper Braid

Suitable for UV Laser Marking • Sheath : PTFE Tapes• Application : Fire Proof Wires

22 to 14 260ºCEN

4608-004

AWGSize

ASNEO409 BG • Conductor : Nickel Plated Copper (suitable for solderability)

• Insulation : PTFE Tape 0.97 24 200ºC

RatingTemp.Ref. Type

ConstructionOverall

Diameter(nominal) mm

Flight Test CableSpecificationsASN/ABS/NSA

ASNEO410 SU • Shield : Nickel Plated Copper Spinning

• Sheath : Polyimide + PTFE Tape 1.42 24 200ºC

ASNEO411 TV

• Shield : Nickel Plated Copper Spinning• Sheath : Polyimide + PTFE Tape 2.54 24 200ºC

ASNEO412 VF 3.00 24 200ºC

ASNEO413 HK

• Conductor : Nickel Chromium/Nickel Aluminum• Insulation : PTFE Tape• Shield : Nickel Plated Copper Braid• Sheath : Polyimide + PTFE Tape

2.70 24 260ºC

AWGSize

ASNEO438 YV • Conductor : Nickel Plated Aluminum Alloy

• Insulation : PTFE Tape + Aromatic Polyimide Braid coated with Nonflammable Lacquer06 to0000 180ºC

RatingTemp.

Construction

Power Feeder Cables

ASNEO471 GP 3 ASNE0438 Basic Cores Twisted Cable 06 180ºC

NSA935 308 YU

• Conductor : Aluminum Alloy• Insulation : Polyimide Tapes + Aromatic Polyimide Braid coated with Nonflammable Lacquer

04 to0000 150ºC

NSA935 131 DG • Conductor : Nickel Plated Copper

• Insulation : Composite Polyimide fiber glass Tape + PTFE Tape(s)10 to0000 260ºC

ABS 0949 AD • Conductor : Nickel Plated Aluminum

• Insulation : Special Polyimide Tape + PTFE Tape(s)3 to 0000 180ºC

Ref.Ref. Type

SpecificationsASN/ABS/NSA EN

EN2854

ABS 1354

ADB, ADC,ADD

2, 3 or 4 ADA or ABS 1354 Basic Cores Twisted Cable 3 to 00003 to 1

180ºC

Suitable for UV laser marking

1 ASN EO409 BG Basic Core +Suitable for UV laser marking

2 ASN EO409 BG Basic Core TwistedCable + PTFE + Separator TapeSuitable for UV laser marking

4 ASN EO409 BG Basic Cores TwistedCable + PTFE Separator Tape +Suitable for UV laser marking

• Shield : Nickel Plated Copper Spinning• Sheath : Polyimide + PTFE Tape

Thermocouple Cable

Page 15: WireCableGuide2011_0

15

PART NUMBER (Former) Mil-W-16878 PART NUMBER (Replacement) Mil-W-22759

Mil-W-16878/4-B

Mil-W-16878/4-D

Mil-W-22759/11

Mil-W-22759/22

Military SpecificationWire and Cable

CONDUCTOR MATERIALA = Bare Copper; B = Coated Copper; C = Coated Copper-Covered Steel; D = Coated High Strength Copper Alloy

MIL-W-16878 (NEMA HP3, HP4)

AWG Letter AWG

32

30

28

26

24

22

A

B

C

D

E

F

20

18

16

14

12

G

H

J

K

L

10

8

6

4

2

M

N

P

R

S

1

0

00

000

0000

T

U

W

Y

Z

Part Number Breakdown

M16878/ 4 B F B *MILITARY DESIGNATION

SPECIFICATION SHEET

CONDUCTOR MATERIAL GAUGE

CONDUCTOR STRANDING

COLOR CODE

Letter

Number of Strands Letter

1

7

10

16

19

A

B

C

D

E

26

37

41

65

105

F

G

H

J

K

133

259

427

665

817

L

M

N

P

R

1045

1330

1672

2109

S

T

V

W

Letter

AWG Letter

Black

Brown

Red

Orange

0

1

2

3

Yellow

Green

Blue

Violet

4

5

6

7

Gray

White8

9

Number of Strands Letter Number of Strands Letter Number of Strands

AWG Letter AWG Letter

Color No. Designator Color No. Designator

Gauge

Conductor Stranding

Color Code

MILITAR

Y S

PEC

IFIC

ATIO

N

WIR

E &

C

AB

LE

Page 16: WireCableGuide2011_0

16

M27500 - 22 SD 2 T 23

SPECIFICATION NUMBER

GAUGE OF BASIC WIRE (#22)

COLOR-CODE DESIGNATOR

BASIC WIRE SPEC (M22759/34)

SHIELD STYLE (TIN COATED COPPER)

JACKET STYLE (EXTRUDED WHITE ETFE)

NUMBER OF WIRES IN CABLE

SYMBOL SPECIFICATION

Mil-W-5086/1Mil-W-5086/5Mil-W-5086/6Mil-W-5086/7Mil-W-5086/2Mil-W-5086/3

Mil-W-22759/13Mil-W-22759/14Mil-W-22759/15Mil-W-22759/2Mil-W-22759/1

Mil-W-8777, MS27110Mil-W-8777, MS25471

Mil-W-25038/1Mil-W-22759/28Mil-W-22759/29Mil-W-22759/30Mil-W-22759/31MIL-W-25038/3Mil-W-22759/9Mil-W-22759/10Mil-W-81044/5Mil-W-81044/6Mil-W-81044/7Mil-W-81044/8Mil-W-81044/9Mil-W-81044/10Mil-W-81044/11

AAAABADBCCACBCCEEAFHJAJBJCJDJEJFLELHMDMEMFMGMHMJMK

SYMBOL SPECIFICATION

Mil-W-81044/12Mil-W-81044/13Mil-W-81381/7Mil-W-81381/8Mil-W-81381/9Mil-W-81381/10Mil-W-81381/11Mil-W-81381/12Mil-W-81381/13Mil-W-81381/14Mil-W-81381/17Mil-W-81381/18Mil-W-81381/19Mil-W-81381/20Mil-W-81381/21Mil-W-81381/22Mil-W-5806/4Mil-W-22759/3Mil-W-22759/4Mil-W-22759/11Mil-W-22759/12Mil-W-22759/7Mil-W-22759/32Mil-W-22759/33Mil-W-22759/34Mil-W-22759/35Mil-W-22759/41Mil-W-22759/42

MLMMMRMSMTMVMWMYNANBNENFNGNHNKNLPRARBRCRESASBSCSDSESMSN

SYMBOL SPECIFICATION

Mil-W-22759/43Mil-W-22759/44Mil-W-22759/45Mil-W-22759/46Mil-W-22759/8Mil-W-22759/16Mil-W-22759/17Mil-W-22759/18Mil-W-22759/19Mil-W-22759/20Mil-W-22759/21Mil-W-22759/22Mil-W-22759/23Mil-W-22759/5Mil-W-22759/6Mil-W-22759/80Mil-W-22759/81Mil-W-22759/82Mil-W-22759/83Mil-W-22759/84Mil-W-22759/85Mil-W-22759/86Mil-W-22759/87Mil-W-22759/88Mil-W-22759/89Mil-W-22759/90Mil-W-22759/91Mil-W-22759/92

SPSRSSSTTATETFTGTHTKTLTMTNVAWAWBWCWEWFWGWHWJWKWLWMWNWPWR

Basic Wire Specification & Symbol

Military SpecificationWire and Cable

NEMA WC27500 (Formerly MIL-DTL-M27500)

MILITAR

Y S

PEC

IFIC

ATIO

N

WIR

E &

C

AB

LE

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Shie

ld S

tyle

SYMBOL SHIELD STYLE

No ShieldTin Coated Copper, RoundSilver Coated Copper, RoundNickel Copper, RoundStainless Steel, RoundHeavy Nickel Coated Copper, RoundSilver Coated High-Strength Copper Alloy, RoundNickel Coated High-Strength Copper Alloy, RoundSilver Coated Copper, FlatSilver Coated High Strength Copper Alloy, FlatNickel Coated Copper, FlatTin Coated Copper, FlatNickel Coated High Strength Copper Alloy, FlatNickel Chromium Alloy, Flat

UTSNFCMPGH*JEI

DOUBLE SHIELD

--VWYZRKLAB#DXQ

SINGLEJACKETSYMBOL

JACKET STYLE

No JacketExtruded White PVCExtruded Clear Polyamide in accordance with ASTM D4066White Polyamide Braid impregnated with Clear Polyamide Finisher over Polyester TapePolyester Braid impregnated with High Temp Finishers over Polyester TapeExtruded Clear FEPExtruded or Taped and Heat Sealed White PTFEWhite PTFE Treated Glass Braid impregnated and Coated with PTFE Finisher over Presintered PTFE TapeCrosslinked White Extruded Polyvinylidene (PVF)Extruded White FEPExtruded Clear PVFTape of Natural Polyamide/FEP Heat Sealed with FEP outer surfaceTape of Natural Polyamide/FEP Wrapped and Heat Sealed with Polyamide Outer SurfaceExtruded White ETFE (tefzel)Extruded Clear ETFE (tefzel)Braid of Aromatic Polyamide with Hig-Temp Finisher over Presintered PTFE Tape (Nomex)White Extruded ECTFEClear Extruded ECTFEExtruded White PFAExtruded Clear PFATape of Polyamide/FEP Wrapped and Heat Sealed with Opaque Polyamide Outer SurfaceWhite Crosslinked Extruded Modified XLETFETape Layer of PTFE Wrapped over a Tape Layer of Natural Polyamide Combined with FEP and Heat Sealed

0001020304050607080910111214151617182021222324

0051525354555657585960616264656667687071727374

DOUBLEJACKETSYMBOL

DESIGNATION 1 COND 2 COND 3 COND 4 COND 5 COND 6 CONDSHIELD

COVERAGE

85%85%85%90%90%90%85%85%90%90%85%85%90%90%

--ABCDEFGHJKLMN

9 9, 969, 6

92, 962, 6

92, 962, 6

9, 96, 939, 6, 3

92, 96, 942, 6, 4

92, 96, 942, 6, 4

9, 96, 93, 959, 6, 3, 5

92, 96, 94, 952, 6, 4, 5

92, 96, 94, 952, 6, 4, 5

9, 96, 93, 95, 929, 6, 3, 5, 2

92, 96, 94, 95, 92, 6, 4, 5, 9

92, 96, 94, 95, 92, 6, 4, 5, 9

9, 96, 93, 95, 92, 909, 6, 3, 5, 2, 0

92, 96, 94, 95, 9, 902, 6, 4, 5, 9, 0

92, 96, 94, 95, 9, 902, 6, 4, 5, 9, 0

Solid color, color denotes wire size (refer table III C, per spec), Identify by banding marks (refer table III D, per spec)Same as “--”Same as “A”Same as “B”

Solid color, color denotes wire size (refer table III C, per spec), Identify wire by numberingInsulation shall be white or natural, Identify wire by numbering (refer table III D per spec)

Same as “K”Same as “L”

Jacket S

tyle

Colo

r C

ode

--150ºC (302ºF)200ºC (392ºF)260ºC (500ºF)400ºC (752ºF)400ºC (752ºF)200ºC (392ºF)260ºC (500ºF)200ºC (392ºF)200ºC (392ºF)260ºC (500ºF)150ºC (302ºF)260ºC (500ºF)400ºC (752ºF)

SHIELD MAX TEMP

TEMP. LIMIT FORJACKET MATERIAL

--90ºC (194ºF)105ºC (221ºF)105ºC (221ºF)150ºC (302ºF)200ºC (392ºF)260ºC (500ºF)260ºC (500ºF)150ºC (302ºF)200ºC (392ºF)125ºC (257ºF)200ºC (392ºF)200ºC (302ºF)150ºC (302ºF)150ºC (302ºF)200ºC (392ºF)150ºC (302ºF)150ºC (302ºF)260ºC (500ºF)260ºC (500ºF)200ºC (392ºF)200ºC (392ºF)200ºC (392ºF)

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Aerospace Grade10/100/1000BASE-T

Ethernet Cables

IMPEDANCE AWG

QUADQUAD

SHIELDED PAIRSQUAD

SHIELDED PAIRSQUAD

100 ohms100 ohms100 ohms100 ohms100 ohms100 ohms

DESCRIPTION

#20#22#22#24#24#26

Shielding consists of inner flat Tin or Silver, and outer round Tin or Silver braids.The Jackets are extruded FEP. The cables are rated for maximum service at 150º C (Tin), and 200º C (Silver).

Low Smoke and Flame Generation• Flammability meets or exceeds FAR25.869 requirements.

• Smoke and toxicity meet or exceed Boeing and Airbus requirements.

Applications

• Fiber Channel

• Ethernet 10/100/1000 BaseT

• Arinc 628, 629 & 664

• LVDS

• USB

• IEEE 1394

• CEPT-E1

• CAN BUS

• Digital Video Interface (DVI)

• Serial ATA

High Speed TransmissionsThe use of extruded, expanded PTFE as the dielectric provides the best

time delay performance and the lowest loss. The result is lower

attenuation and a larger bandwidth.

Custom Designs AvailableThere are a variety of configurations from simple twisted, shielded pairs,

full duplex and quad cables to complex multi-conductor designs.

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RAD

E

DATA C

AB

LES

Individual(Duplex)

Quad(Duplex)

Twisted Pair(Simplex)

Page 19: WireCableGuide2011_0

Controlled Impedance

Data Cables

Spectrum Capris 50-300ES &

Spectrum Capris 60Ultraviolet

Laser MarkingVariety of Aerospace

Grade Cables in stock

Custom Composite

Cable Design Capability

Contact CarlisleIT for assistance

in selecting cable suitable for

applications such as:

• Laser Marking offers a non-destructive

and effective alternative to the traditional

“Hot Stamping” method of wire marking

• Clear print, quality mark

• Variable font sizes

• Permanent under all known operating

conditions with no effect on the wire’s

electrical or mechanical properties

• We offer marking of single conductor

wires/jacketed multi conductor cables,

shielded and unshielded

• We offer marking of white and colored

insulations including PTFE, ETFE,

XLETFE and FEP

• Marks horizontally and vertically

• 96 characters per identification

• Complies with Mil-W-5088L and

BAC5152 specs

• USB

• ARINC 429

• ARINC 746

• Video

• Custom Applications

• Fiber Optic

• Broadband

• RS232

• RS422

• RS485

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Test Capabilities

Equipment:

• Omnitester Model 2501

• Cirris 1500V Touch-1 Systems

• Cable Scan

• Fluke 8842 Meter

• HP RF Network Analyzer HP8714C

• Fluke DSP 4300 & DTX

• Fluke LCR Bridge

• Slaughter AC Hi-Pot

Available Tests:

• Insulation Resistance (IR)

• Dielectric Withstand Voltage (DWV)

• Continuity & Isolations

• RF Testing

• Components, resistors, capacitors and Diodes

• Custom Testing

Test reports available upon request

Cirris 1500V Touch-1 test station: 256 and 384 point stations onthe production floor. Expandable up to 1024 test points.

Fiber Optic: Single and multimode testing.

LAS

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Carlisle Interconnect Technologies is one of the world’s leading designers

and manufacturers of high performance interconnect systems. The skills

and expertise we’ve developed over a half-century in business provide

customers with resources of technical leadership and in-depth knowledge

of their industry. The net results are cabling and interconnect solutions

that meet and exceed our customers’ expectations.

Please contact us for your manufactured cable needs.

CU

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Other Products and Services

Bulk Wire & Cable

• Tufflite® - General Purpose Airframe Wire

• Netflight® - Copper Databus Cables

• LITEflight™ - Optical Fiber

• AccuPhase® - Microwave Coaxial Cable

• Stocking and Distribution Services

• Military Spec & Industry Standard Cables

Connectors

• RF and Microwave Connectors

• Filter Connectors

• Specialty

Custom Components

• Backshells

• EZMount® Electronic Flight Bag (EFB) Arms

• Structural and Mechanical Components

Kitting

• Loose Parts Kits

• Mechanical Mounting Tray Kits

• Integrated Installation Kits

• Doubler & Antenna Kits

CU

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Cable Assemblies

• Custom Build-to-Print or Custom Designed

• Aerospace and Defense Assemblies

• Harsh Environment Fiber Optic Assembly

• AccuPhase® and Other Microwave Assemblies

• HDRFI® - High Density RF Interconnect

• HDSI®- High Density Shielded Interconnect

Structures

• ARINC and Custom Trays

• LRU Enclosures

• Instrument Panels

• Integrated Structures

Engineering Services

• Avionics Systems Integration

• Structured & Mechanical Design

• Cooling / Filtration / Shock Vibration

• RF & Electrical Component / Assembly Design

• Full Certification Support

Page 23: WireCableGuide2011_0

Memberships

• SAE-Society of Automotive Engineers

• ARINC Standards Committee

• WAEA - World Airline Entertainment Association

• NBAA - National Business Aviation Association

• WHMA - Wire Harness Manufacturer’s Association

• AEA - American Electronics Association

• BiCSi - Registered Communication Distribution Designers (RCDD)

• Boeing Approved Quality System

• FAA Approved Quality Systems

• UL - Underwriters Laboratory

• CSA - Canadian Standards Association

• ASQ - American Society of Quality

• ISO 9001:2000 Certified

23

Page 24: WireCableGuide2011_0

6801 SOUTH 180TH ST. TUKWILA, WA 98188

TEL: 800.227.5953 FAX: 425.251.8826

[email protected]

www.CarlisleIT.com

© Carlisle Interconnect Technologies, 2011. All trademarks, registered trademarks, service marks and trade names are property of their respective holdingcompanies. All Rights Reserved. Rev. 041511-2500