Wire quality test

Instrument catalog

2

Wire Test Solutions

DSE Domicile since 1981…

The Team

TD9000

TD300

1994

TD5

2008

TD3

2014 BDU

DSE HVC Contact less

1995

DSE2000

Optimizing the processes

Knowing and controlling the parameters within production of enamelled wire is absolutely crucial for the economy in manufacturing of enamelled wire. DSE Test Solutions has supplied test instruments and solutions for more than 30 years.

TD300 PF

1988

DSE HVC With brushes

DSE HVC For rectangular

wire

1996

2008

2016

30 years in the wire business means, we can offer you Experience, knowledge and support

Continuous innovation and development

Reliable supplier of instruments, with a remarkable track record

Our strategy as a supplier of high quality service and testers: In order to deliver instruments of highest quality and provide fast support when needed, we have chosen to have our own developing, manufacturing and staff for support. All our testers is assembled and manufactured locally in Denmark. Software for all our products is also develop by our own dedicated engineers. Peder Lomborg General manager

Tangent Delta In-line detection

2006

Our Team

3

No. 1 in Tangent Delta

Get valuable information in few minutes

Knowing the enamelling process is correct

Optimised production parameters

Documentation of the quality control

Time and cost savings

Reduction of scrap

Tool for research

Tangent Delta Test means controlling the enameling process The Tangent Delta Tester (TgD) from DSE Test Solutions delivers all the information needed for optimising and controlling the many production processes. The measured data are compressed and displayed in a full curve, showing the Tangent Delta as a function of the temperature.

More than just time and money saving This method is the ultimate way of making a fast, accurate and reliable determination of the enamel curing, and at the same time, showing residual solvents or additives in the insulation. Investing in a TgD tester is fare more than just time and money saving, also other parameters are important to control after the wire has left the manufacturing plant. Both residual solvents and curing state are factors that have high influence on temperature index, lifetime and physical behaviour of the wire.

Sample Test Result

Control the production & know the quality from enamelling to shipping

Tool for research and development

4

The quality of wire is not visible, but it can be measured

Even though present day enamelled wire is an excellent product, there might be good reasons for knowing the curing of the wire. The curing is essential for the production process and the quality of the final product. It is a benefit for the manufacturers and the users of wire that the quality/curing of the enamelled wire being used in the production is stable at each delivery or when supplied from different manufac-turers A few minutes test delivers all the information needed for incoming inspection:

Knowing the curing minimizes the risk of poor quality winded products

UNDERCURED Wire means too soft enamel, reduced resistance to mechanical stress and presence of residual solvents

OVERCURED Wire means risk of cracks in the surface, reduced flexibility, poor solderability

Compare parameters of the different deliveries, ensure consistence and stable quality

For research and development, in cooperation with the manufactures of wire and based on docu-mentation adjustments of specifications can take place

Few minutes test, can secure a valuable production

OK ?

OK ?

Tool for end users of wires

5

TD5 Tangent Delta Tester

TD5 is applicable for quality control of enamelled wire. During heat-up of the wire, the TD5 automatically calculates the Tangent Delta temperature (TgD). With a full curve, it is possible to determine and display valuable information about the quality of the enamel, including:

Enamel curing

Enamel quality

Residual solvent

Absorption of moisture

Enamel type ID, and combinations Increased profitability in manufacturing of enamelled wire

Easy and fast test/analysis of the selected samples from the production means:

Improved quality

Time and cost savings

Documented quality control

Optimised production parameters

Reduction of scrap

High Temperature oven

The central component in a TgD tester is the oven. With a temperature range up to 400oC (optionally higher) the TD5 is designed for testing copper, aluminium or other types of enamelled conductors.

For manufacturing

TD5 is designed to deliver fast consistent measurements with high reliability. Test results are ready after few minutes, depending of the size of wire.

For laboratory

The accuracy in the measurements sets new standards for what is possible. The high-precision heating elements with IHR (Integrated Heating Regulation) and access to adjustment of parameters makes it the best oven for research and development application.

TD5 – All the best in one unit

High temperature oven

High consistent of the measurements

High accuracy

Low maintenance needs

Round and Flat wire can be tested in one system

High speed

Approve/reject function

Reference wire in display

DIN or Logarithmic scales

Up to 99 pre-settings

Multi user language

IEC 60851-5 compliant

Round and Flat

0.008 mm...8 mm

Up to...8 mm x 22 mm

TD5 – excellently high repeatability and accuracy

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TD5 Tangent Delta Tester

6

TD5 Software Features

Handling of data

The use of Microsoft SQL database structure ensures easy saving and retrieving of wire data from a local PC or from a central server.

Advanced Database search function Efficient search function makes it possible to find and compare data stored in the database. Re-trieving data for e.g. a specific customer com-bined with result and time is simply done by means of few mouse clicks.

Easy operation and helpful features

TD5 is user-friendly and easy to operate. During the measurement the curve is visible and combined with a reference wire the operator has the best possible overview.

Data input For fast and precise data input, pro-duction code and wire ID etc. can be entered into the database via barcodes.

Multiple Curves

Reference curves

Software option B This software tool evaluates the PEI base coat on self-bond wires (XWE types). A mathematical evaluation of the PEI curve lies beneath the self-bond signal and the Tangent Delta curve. This function eliminates the need for stripping self-bonding overcoat of the wire.

Documentation of production quality

It is possible to make test reports in PDF format. Following information can be added to each indi-vidual sample: Enamel type, supplier name, order number, machine ID and other comments at-tached to the measurement in the remark field. Company logo can be imported and shown on pages. Updating information in the fields for re-marks is possible also after the test is completed.

Approve/reject function Limits for approval or rejection of a measur-ing can be set for two tangents for easy eval-uation of the results.

1. Tangent 2. Tangent

Set up menu Up to 99 customised pre-sets can be stored, and easily found in the drop down menu at any time.

Compare results with multiple curves

Results can be compared directly on the screen. In multiple view up to 5 curves can be evaluated simultaneously.

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TD5 Features

Multi-language The control software is currently available in English, German, Chinese and Russian, contact DSE Test Solutions for updated information.

Compare with reference wire

Up to 5 different curves can be displayed sim-ultaneously. The possibility of comparing a new measurement with a reference wire is helpful in the interpretation of the result.

Flat up to ...8 mm x 22 mm

Round 0.008 mm...8 mm

Dimensions

Round and flat wire

TD5 is built to handle a wide range of dimen-sions in both round and flat wire.

Multiple frequencies

For maximum flexibility during research and development the following measuring frequen-cies can be selected: 100 Hz, 120 Hz, 1 kHz, 10 kHz and 100 kHz. Default according to the Norm IEC 60851-5 the measuring Frequency is 1 kHz.

Calculation and presentation

TD5 starts to measure and calculate the TgD temperature automatically when the sample holder is loaded into the oven. During the measurement, the development of the curve is displayed on the monitor. The software enables setting limits for the mini-mum and maximum TgD temperatures. In case TgD temperatures exceed the preset limit values, an “Approved/Rejected” window will appear.

Standard sample holder

Sample holder

The sample holder simplifies sample preparation, and is designed for absolute minimum need of maintenance. The standard sample holder can be used for both round and flat wire.

Handle both round & flat wire

Sample holder for Ultra fine wire 0.008 mm...0.1 mm

Fine wire sample holder

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TD5 Specifications

TD5 measuring unit includes

Oven with high-precision temperature control-ling unit, power supplies, precision analyser, interface for PC via USB. Specifications:

Temperature range 45o - 400oC Resolution ±0.1oC

Readout ±0.1oC

Dimensions (DxWxH): 440 x 530 x 360 mm

Ambient temperature: 10˚C - 35˚C

Net weight 33 kg Implementation Standard: IEC 60851-5

Precision analyser

Tangent Delta resolution: 0.0005 at C > 100 pF

Measuring frequency 100 Hz, 120 Hz, 1 kHz, 10 kHz, 100 kHz

Measuring voltage 1 Volt RMS PC

Type, size, RAM and hard disc according to current standards

Flat-screen monitor

Keyboard and mouse

Windows 10

Mains supply

100..230 VAC ± 10% 50/60 Hz with protective ground

Power consumption max. 600 W

Setup: TD5 connected to PC and printer.

Standard wire sample holder

Wire range:

Round 0.02 mm...8.0 mm

Flat up to 8.0 mm x 22.0 mm

Fine wire sample holder Fine wire range: 0.008 mm...0.1 mm

Software included as standard

Multi curve function

Comparison with reference wire

Up to 99 pre-settings

Scales, DIN or Logarithmic view

Scaling D-values up to 1.0

Programmable oven temperature range

Password management

Advanced Microsoft SQL data base

Report in printable PDF format

Test limits for automatic approval or rejection

Automatic printout of the individual curves and the calculated data

Included accessories

One standard sample holder, holder for sample holder

Service kit and all cables

10 pcs graphite bottles, back of applicators

Wire sample dryer

Manual in English, application notes for evaluation of Tangent Delta Temperature curves in English

Calibration tubes

Holder “ Third hand”

Optional accessories

Fine wire sample holder

Spare part kit

Calibration tubes including certificate

Software option B for automatic evalua-tion of self bonding wire

Technical specifications

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TD3 Tangent Delta Tester

TD3 Tangent Delta Tester TD3 is applicable for quality control of enamelled wire. During heat-up of the wire, the TD3 automatically calculates the TgD temperature (Tangent Delta temperature). With a full curve, it is possible to determine and display valuable information about the quality of the enamel, including:

Enamel quality

Enamel curing

Residual solvents

Absorption of moisture

Enamel type ID, and combinations Product description The combination of reliable technology and the use of non toxic passive neutral graphite as external conductor ensures high reliability in all types of enamel. TD3 sets new quality standards with respect to low maintenance needs. Extended service intervals are ensured by using innovative mechanical design and combined with its top quality metal hardware, the number of samples which can be handled between each service is very high.

Easy operation

TD3 offers user-friendly operation, thus minimising the need for operational training. Because the calculated results are displayed as curves on the monitor, the subsequent analysis of test results is easily made. TD3 is designed for fast delivery of reliable test results, when testing copper, aluminium or other types of enamelled conductors. Oven and Controller built in one compact unit The oven, controller, precision analyser, and power supplies are all built together in one stable metal cabinet. The compactness and low weight of the complete system makes it portable and easy to move around inside a production plant. For obtaining flexibility the system operates with a standard configured Windows PC. Communication between the PC and TD3 measuring unit is handled via USB.

TD3 High repeatability - Low maintenance

TD3 – Cost efficient TgD tester

High repeatability of the measurements

Compare results with multiple curves

Round and Flat wire in one system

Multi language user interface

Reference wire in display

Approve/reject function

Up to 99 pre-settings

Compact and low weight

Portable

IEC 60851-5 compliant

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Heavy wire

1.8 mm...6 mm

Up to...6 mm x 12 mm

TD3 Features

Multiple Curves

Fast measurements

TD3 is designed for quick heat-up, a full Tangent Delta curve is produced in few minutes, depending on enamel type and wire dimensions. Example: PU wire of 0.5 mm wire including time for cooling @ start temperature of 50 oC and am-bient temp of 20oC is < 5 minutes.

Basis software for TD3 includes

Temperature range 45oC- 350oC

Automatic calculation of TgD temperature

Printout of each curve and calculated data (manual or automatic)

Rapport in PDF format

User-interface in English, German & Chinese

D-value axis scalable up to 1.0

Multiple tangent calculation

Approve/Reject function for the 1. Tangent

MS-SQL database function

Windows 10 operation

Software option A with additional features

Compare result with multiple curves

Use of reference curves

Approve/reject function also for the 2nd Tangent

Up to 99 pre-settings

Sample holders

The design of the sample holders for TD3 ensures easy applying of graphite combined with low need for maintenance.

Standard wire

0.05 mm...1.8 mm

Up to...1.8 mm

Compare results with multiple curves

Results can be compared directly on the screen. In multiple view up to 5 curves can be evaluated simultaneously.

Software description

Easy access for applying graphite

The zone for applying graphite is shown directly on the sample holder. Innovative design of the contact blocks make the inserting of the wire very easy and ensures a reliable contact to the wire.

Optional features

Besides the standard software package two options are available.

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TD3 Features

TD3 measuring unit includes:

Oven with high-precision temperature controlling unit, power supplies, precision ana-lyser, USB interface for PC via USB. Specifications:

Temperature range 45oC - 350oC with resolution ±0.1oC

Readout ±0.1oC

Dimensions (DxWxH):500 x 360 x 280 mm

Ambient temperature: 10˚C - 35˚C

Net weight 15 kg

Mains supply 100..230 VAC ± 10%, 50/60 Hz

with protective ground.

Power consumption max 500 W

Implementation Standard: IEC 60851-5

Precision analyser

Tangent Delta resolution 0.0005 at C > 100 pF

Measuring frequency 1 kHz

Measuring voltage 1 Volt RMS

Included accessories

One standard sample holder

Cables, plugs and sockets, wire sample dryer

10 pcs. graphite bottles and back of applicators

Application notes for evaluation of Tangent Delta Temperature Curves in English

User manual in English Optional accessories

Heavy wire sample holder

Spare part package

Calibration blocks including certificate

Software option A

Software option B

Approve/reject function Limits for approval or rejection of a measure-ment can be set in order to avoid mistakes. Optional also for the 2. tangent.

1. Tangent 2. Tangent

Software option B This software tool evaluates the PEI base coat on self-bond wires (XWE types). A mathematical evaluation of the PEI curve lies beneath the self-bond signal and the Tangent Delta curve. This function eliminates the need for stripping the self-bonding overcoat of the wire.

Sample holder

TD3 Basic includes one sample holder. Wire range: Round 0.05 mm - 1.8 mm Sample holder for Heavy wire (optional) Wire range: Round from 1.8 mm - 6.0 mm Flat up to 6.0 mm x 12.0 mm

Reference Curves

Reference curve can be selected and up to 3 ref-erence curves can be attached to each Set up. A reference curve is visible during the complete measurement.

Set up menu Up to 99 customised pre-sets can be stored, and easily found in the drop down box at any time.

Set up menu

Drop-down box

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TD9000 Tangent Delta Tester

Window 10 Upgrade available for TD9000 Improved overview of all 8 samples in high resolution and multi colour. View all results in real time for faster measurements.

Easy analysing by means of reference wire

New modern data base function: Full back-up and storing data on central SQL Data Base server Predefined search function for fast accessibility to data Comparing function for easy evaluation of the results

Improved operation by means of predefined set-ups

User friendly operation in multiple languages

Remote access and free choice of printer Please visit our webpage www.dse.dk for more detailed information

Description The TD9000 in short form

High-standard laboratory tester for achieving precise measurements

Flexible measuring setup, e.g. eight samples with different dimensions can be measured simultaneously

Comparison with reference wire

Multiple curves can be displayed simultaneously, which simplifies the

interpretation of the result

Selectable test frequencies for optimising the measurement of different types of

wires

All significant data stored in Microsoft SQL database

TD9000 is the pioneer among Tangent Delta test systems. Eight samples of various dimensions can be measured simultaneously.

Flat up to 2.0 mm x 4.0 mm standard version

Flat up to 8.0 mm x 22.0 mm to be specified

Round 0.01 mm ...2.0 mm standard version

Round up to 8 mm to be specified when ordering

Dimensions

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FEATU

RES

TD

5

TD

3

TD

9000

Dim

ensio

n r

ange r

ound w

ire

(No o

ff s

am

ple

hold

ers

needed)

0.0

08…

8 m

m (

2)

0.0

5…

6 m

m (

2)

0.0

1…

2 m

m (

0)

Dim

ensio

n r

ange fla

t w

ire m

axim

um

(N

o o

ff s

am

ple

hold

ers

needed)

8 x

22 m

m (

1)

6 x

12 m

m (

2)

8 x

22 m

m (

2)

Maxim

um

measuri

ng t

em

pera

ture

400

oC (

opt.

500

oC)

350

oC

350

oC

Sam

ple

s p

er

test

1

1

8

Measu

ring tim

e e

xam

ple

s (0

.5 m

m P

U120 / 2

mm

PU 1

60)

1.3

0 /

2.3

0 m

inute

s

1.3

0 /

2.3

0 m

inute

s

60 m

in.

for

8 s

am

ple

s

Sem

i auto

mation h

andling o

f sam

ple

hold

er

Inclu

ded

No

No

Built

in L

CR m

easuri

ng b

ridge a

nd c

ontr

oller

Yes

Yes

Separa

te u

nits

Test

frequency

Multip

le

1 k

Hz

Multip

le

Refe

rence w

ire f

or

com

pari

son o

n d

ispla

y

Inclu

ded

O

ptional (A

) In

clu

ded

Pre

set’s inclu

din

g r

efe

rence w

ire

Inclu

ded

O

ptional (A

) In

clu

ded

Multip

le v

iew

of m

easuri

ng’s

In

clu

ded

O

ptional (A

) In

clu

ded

Appro

ve /

reje

ct

function

Inclu

ded

Inclu

ded

No

Dual ta

ngent

evalu

ation (

Appro

ve/r

eje

ct

function)

Inclu

ded

O

ptional (A

) N

o

Evalu

ation o

f bondin

g w

ire (

option B

) O

ptional (B

) O

ptional (B

)

Inclu

ded

Logari

thm

ic o

r Lin

ear

scale

on d

ispla

y

Yes

Yes

Yes

Passw

ord

pro

tection t

wo levels

In

clu

ded

Inclu

ded

N

o

Multip

le o

pera

tional la

nguage

English-

Germ

an

Chin

ese-

Russia

n

English-

Germ

an-

Chin

ese

English-

Germ

an

Data

base local or

on c

entr

al serv

er

Inclu

ded

Inclu

ded

Inclu

ded

Mic

rosoft

SQ

L d

ata

base s

earc

h functions

Inclu

ded

Inclu

ded

Inclu

ded

Win

dow

s P

C s

yste

m

Win

dow

s 7

& 1

0

Win

dow

s 7

& 1

0

Win

dow

s 7

& 1

0

Com

pliant

IEC

60851-5

Yes

Yes

Yes

Sele

ction g

uid

e D

SE T

angent

Delta t

este

rs

14

High Voltage Continuity Tester

When the wire passes through the conductive brushes, any current leakage being measured will reflect the insulation properties of the enamel. The high voltage control circuit is designed with an advanced current control system to avoid sparks damage of the wire insulation or electrode system. Based on the most advanced software platform on the market, the HVC 360 Flexible test system is applicable for testing all types of wire insulation with a test voltage from 350V up to 6 kV DC.

Basic operation principle

Most reliable quality control tool

Valuable documentation for each meter of a spool

Reduction of scrap

Improved efficiency

Measurement with two level detection

Storing of data on local PC or central server

IEC 60851-5 compliant

In the HVC 360 Flexible Systems there are two individually adjustable levels of detector threshold. The two detection levels make it possible to divide the faults into groups for pin holes and weak spots.

The test results are collected and compressed by a processing module. When a test length is com-pleted the data is transferred to the PC and stored in the database locally on the PC or via a net-work on a central server. At spool change a label can be printed automatically showing all key data of the completed spool. See the full list of data which can be printed in section “Data stored in the database” page 16.

HVC 360 Flexible for In-line Quality monitoring

Sensitivity

HVC H

igh V

oltage C

ontinuity T

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r

High

Low

15

HVC 360 Flexible Features The low tension of the soft conductive brushes brings new opportunities for superior quality control of a wide range of dimensions - and with a full 360-degree surface coverage. The HVC 360 Flexible features

Full 360 degree surface coverage

Wide range of dimensions

Low tension means no damage of the enamel because of the very soft conductive brushes

Easy to maintain

No damage from sparks

Individual programming

Wide output test Voltage range 350V to 6 kV

OK Warning Alarm

Select a Pre-set To simplify the operation it is possible use up to 99 pre defined settings. The predefined pre-sets can be password pro-tected by the administrator of the system.

Settings in short form

Password protection

It is possible to lock the settings on each line. The setting can not be changed unintended if the operator does not know the password. For achieving maximum flexibility the protection level is divided into 3 different levels. Administra-tor, Supervisor and Operator.

Threshold 1 and Threshold 2

By operating with two different thresholds/sensitivities, TH1 & TH2, it is possible to get a pre-warnings in time before the wire turns into scrap. The most sensitive threshold TH2 will start count-ing failures caused by e.g. weak spots before more serious problems are detected by TH1 as shown below.

TH2 TH1

From details to complete overview

Weak spots Pin-holes

HVC H

igh V

oltage C

ontinuity T

este

r

Two detection levels

Two level Thresholds can be set in order to group the failures based on their characteris-tics. The thresholds are defined as sensitivity levels in µA. Any current leakage surpassing the set Threshold is registered as a failure.

High Voltage Continuity Tester

16

Build in security and no data loss solutions In case the connection from the Processor Module to the PC is absent/lost all test data is then tempo-rary buffered in the Processor module, in order to avoid data loss. At the time the connection is re-established or the PC works again all data temporary buffered in the Processor Module will be transferred to the PC and then stored in the HVC Database. In case the connection between a central server and the local PC is lost, the PC will then buffer the da-ta temporary, to secure no loss of important data.

Data base with visible features Complete overview of a complete spool in one single picture

Zoom function provides precise information meter for meter

Find defect meters on the spool

Find the area of a spool where the quality parameters have been exceeded

Database browser Single spool view

Description: Description of the line

Date: Date and time for Start and End of the spool

Total Meter: Total meters on the spool

Total count 1: ET1 Total errors found by detector 1

Total count 2: ET2 Total errors found by detector 2

ENX: Number of Test Length where EN1 has exceeded or reach the Limit [ENEL]

ENM: The meter having maximum errors on the spool

ENMM: The meter where the Test Length starts, which contains ENM

Order No.: Typed in order information

Ext Spool No.: External spool number

Test Voltage Test Voltage as entered in the test setup

Detector THD1: The Threshold of Detector 1 in (µA]

Detector THD1: The Threshold of Detector 2 in (µA]

Test Length: The test length in meters as entered in test set-up

Error Limit: Error Number Error Limit (ENEL). The Errors de-tected by detector 1 [DT1] within the current Test Length is being counted continuously.

Warning limit: In the field Error Number Warning Limit (ENWL) the warning limit on holes detected by detector 1 or detector 2 (set in set up menu)

Data stored for each spool

Additional registrations in the database:

High tension drop-out has occurred

Detection of Blank wire on the spool

Test condition changed by the operator

Processor module has been reset.

HVC H

igh V

oltage C

ontinuity T

este

r

PC OFF Connection lost Local Buffer

No loss of data

High Voltage Continuity Tester

17

Technical specifications Dimensions for Heavy wire model Height: From 0.5 mm to 8.0 mm Width: From 2.0 mm to 26.0 mm Round: From 2.0 mm to 8.0 mm Dimensions for Standard wire model From 0.005 mm to 2.5 mm

PM-Processor Module The Processor Module controls the Measuring head. It collects, evaluates, and compresses data. The data is transferred after completing a test length to the PC and stored in the database.

PM module features LED indicators for the following functions

Insulation error High tension Reel change Meter counter Remote control (PC connected)

I/O interface, including power supply to the measuring head

Opto-isolated outputs for warning and alarm Serial RS485 interface Ambient temperature: 15˚C - 50˚C Humidity: 0 - 80% no condensation. Weight: 2 kg Line voltage: 115/230VAC ± 10% 60/50 Hz

with protective ground

PC The system operates from a standard PC with Windows 7 or Windows 10.

Database Access or Microsoft SQL on local PC or central server. Included accessories Cables from measuring head to processor module 10m included per line. Longer cables can be supplied on request

DSE 2100 Multiple position holder for Measuring head (1 holder included per line)

Earth strap for each line

Optional Accessories

Narrow position holder for Measuring-Head Communication interface from Processor

module to PC via USB including 10 meter connection cable *Optional RS232/RS485 converter available

Latching relay for Alarm output Test kit probe for test of setting Set of spare brushes

Holder for measuring head Each line includes a high-quality metal holder which secures a stable mounting of the measuring head. This means it is easy to dismantle the unit for cleaning, etc.

175 mm

48 mm Standard wire model 72 mm Heavy wire model

48 mm

80 mm

Implementation Standard: NEMA 1000-2003, IEC 0851-5

Narrow position holder DSE 2100 Multi position holder

Standard

0.005 mm...2.5 mm

Up to...2.5 mm

Heavy

0.5 mm...8 mm

Up to 8 mm

Up to 26 mm

HVC H

igh V

oltage C

ontinuity T

este

r

High Voltage Continuity Tester

18

Blister Detection Unit

Basic operation principle

Four side Blister Detection in one measuring unit

Monitoring HVC and Blister in the same displayed window (Dual View)

Available as stand alone measuring unit or combined with HVC continuity tester

Documentation for both continuity and blister detected in one file

Storing of data on local PC or central server

Reduction of scrap

Improved efficiency

In the software the detection thresholds (sensitivity) can be set individually for both the High Voltage and the Blister detection. Furthermore the Dual View function provides inline information about the coalition of the two kinds of errors which helps the operator in tracing the source of the errors.

The test results from both the BDU and HVC are collected and processed by the processing mod-ule. A label printout allows the manufacturer to mark or label each spool of produced wire. Con-nection to central server enables calculation of thorough production statistics.

BDU in-line Blister Detection for flat wire

Alarm limit

10 8 6 4 2 1 0

Blisters

Pin holes

Complete information in one view

No. of Pin holes & Blisters per Test length

Test lengths

Meters

Alarm limit

1 B

liste

r

Pin holes

1 B

liste

r

2 P

in H

ole

s Blister

Dual View

1 P

in H

ole

s

1 P

in H

ole

s

1 B

liste

r

BD

U B

liste

r D

ete

ction U

nit

The Blister Detection Unit BDU operates dynamically by detection of changes in distance between the set of wheels. A high precision motion to Voltage converting device develop by DSE is detecting even the smallest changes. The BDU is optimized for accuracy, low need for maintenance and high repeatability over time. The BDU system can be added to our current HVC system, or operate as a stand–alone testing sys-tem.

19

Technical specifications Dimensions range Height: From 0.5 mm to 8.0 mm Width: From 2.0 mm to 25.0 mm Blister size limits Blisters >50 µm can be detected for 4 side of the wire. Threshold for BDU: 50 µm to 490 µm in step of 10 µm. Line speed: < 35 m /minutes General data Dual unit for 4 sides:

Supply Voltage: 24 Volt

Dimensions (DxWxH): 420 x 140 x 100 mm

Ambient temperature: 10˚C - 35˚C

Net weight: 1.8 kg PM-Processor Module The Processor Module controls both the High Voltage electrode systems and also the Blister detection unit. It collects, evaluates, and compresses all data and transfers the results to the PC. PM module features LED indicators for the following functions:

Insulation Error High tension (for HVC only) Reel change Meter counter Remote control (PC connected)

I/O interface, including 24 Volt power supply to the electrode systems (HVC measuring head and Blister detection unit)

Opto-isolated outputs for warning and alarms

Serial RS485 interface Humidity: 0-80% no condensation Weight: 2 kg Line voltage: 115/230 VAC± 10% 60/50 Hz with protective ground

PC The system operates from a standard PC with Windows 7 & Windows 10. Database Access or Microsoft SQL Included accessories

Cables for BDU Detection head to processor module 10m included per line. Longer cables can be supplied on request

Cables from BDU unit to PM Module

Connecting Adaptor Optional Accessories

Latching relay for Alarm output

Blister Detection Unit

Processor Module

Blister Detection HVC

Note: For most reliable result the wire must be guided and aligned in both direction.

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0.5 mm... to 8 mm

2.0 mm... 26 mm

20

Brazil Aries Ltda. Mr. Stefano Malpezzi Phone: +55 11 5051 2763 Mail:s.malpezzi@ariesbrasil.com.br

China Peng Consulting Ltd. Mr. Peng Qingxuan Phone: +86 756 8129 166 Mail:pengconsulting@aliyun.com

Greece ModusPlan Mr. Gregory Savidis Phone: +30 210 96 27 935 Mail: modplan@otenet.gr

India Vertical Technologies Mr. Nara Phone: +91 44 4555 4141 Mobile: +91 98 4002 2588 Mail: nara@verticaltechnologies.in

Singapore PT BUSINESS NETWORK Pte.Ltd

Mr. Garrie Giam Phone: +65 64 691 692 Mail: garrie@ptbn.ws

Korea Hada International Mr. Pyung-Ho-Yang Phone: +82 31 469 5671 Fax: +82 31 466 1963 Mail: hadaintl@chol.com

Japan Fukase & Co., Ltd. Mr. N. Fukase Phone: +81 43 276 0630 Mail: fukaseco@ja2.so-net.ne.jp

Malaysia PT BUSINESS NETWORK Pte Ltd. Mr. Garrie Giam Phone: +65 64 691 692 Fax: +65 64 666 936 Mail: garrie@ptbn.ws

Thailand PT BUSINESS NETWORK Pte. Ltd. Mr. Garrie Giam Phone: +65 64 691 692 Mail: garrie@ptbn.ws

Turkey Emre Kutukoglu Phone: +90 (532) 241 4911 Mail: ekutukoglu@gmail.com

Vietnam PT BUSINESS NETWORK Pte.Ltd. Mr. Garrie Giam Phone: 0065 64 691 692 Mail: garrie@ptbn.ws

Find your local contact for product availability and support

Taiwan Analytik Jena Taiwan Co., Ltd. Mr. Roger Chung TEL: +886-2-85227886 FAX: +886-2-85227514 Mail:sales@analytik-jena.com.tw

Ukraine LBU-Tech Mr. Valeriy Yakovlev Phone: 0038 050 385 2199 Mail: Yakovlev@optima.com.ua

Indonesia PT BUSINESS NETWORK Pte Ltd. Mr. Garrie Giam Phone: +65 64 691 692 Fax: +65 64 666 936 Mail: garrie@ptbn.ws

Mexico JAN INGENIERÍA DE MÉXICO Mr. Ing Javier Amaya Nava Phone: +52(55) 5549 6433 Fax: +52(55) 5549 6433 Mail: info@janingenieria.com

DSE Test Solutions A/S Sverigesvej 19 DK-8700 Horsens Denmark

Information in this document is subject to change without prior notice. © DSE Test Solutions A/S

Vers

ion 4

.02

Ukraine

LBU-Tech

China

Peng Consulting

Korea

Hada International Ltd.

Japan

Fukase & CO Ltd.

Taiwan

Analytik Jena Taiwan

Malaysia, Singapore,

Thailand, Vietnam

PT Business

India

Vertical Technologies Turkey

Emre Kutukoglu

Greece

ModusPlan

Brazil

Aries Ltda.

Mexico

Jan Ingenieria

Tel : +45 7561 8811 Fax : +45 7561 5895 Web: www.dse.dk Mail : wip@dse.dk