Wipro Infrastructure Engineering - Brochure 2015-1
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Transcript of Wipro Infrastructure Engineering - Brochure 2015-1
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KEY FACTS AND CEO’S ADDRESS
2 MILESTONES
3
HYDRAULIC CYLINDER - APPLICATIONS
4 ENGINEERING & MANUFACTURING EXCELLENCE
5 QUALITY & ENVIRONMENTAL POLICY AND OUR CUSTOMERS
8 CONTACTS
7 LIFE @ WIPRO INFRA & OTHER BUSINESSES
6 GLOBAL REACH
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Wipro Infrastructure Engineering, a division of Wipro Enterprises Limited, has been successfully partnering the infrastructure and engineering developments across the globe. Specialists in designing and manufacturing Hydraulic Cylinders such as Double Acting, Single Acting and Telescopic Cylinders, Actuators and Precision Engineered Components for a wide range of applications, Wipro caters to the following segments:
With a global workforce of over 1,700 skilled people and state-of-the-art manufacturing facilities across India, Northern Europe, Eastern Europe, US, Brazil and China - Wipro Infrastructure Engineering is the largest independent hydraulic cylinder manufacturer in the world.
Material/Cargo Handling & ForestryFarm & AgricultureAerospace & Defence
Construction & EarthmovingTruck HydraulicsMining & Special Applications
KEY FACTSDeep Engineering Expertise
Over 4 Decades of Experience
Consistent Quality
Annual production Capacity of over2 million cylinders
Preferred Supplier to Global OEMs
Proven Track Record
Strong Talent Pool500+ employees in Europe
200+ employees in Americas and China
1000+ employees in India
Finl
and
- 1
Swed
en -
4
Chin
a - 1
Braz
il - 1
Rom
ania
– 1
Uni
ted
Stat
es –
1
Indi
a - 4
13 State-of-the-Art Manufacturing Facilities
Sales 2013-14
42%51%
Application Segment figures
Construction & Earthmoving
Mining & Special Applications
Farm & Agriculture
Truck Hydraulics
Material/Cargo Handling & Forestry 37%
10%
7%
36%
4%
Others 6%
Dear readers,
Wipro Infrastructure Engineering is a global hydraulic solutions provider with
expertise spanning over 4 decades of engineering and manufacturing
excellence in helping customers meet their hydraulic solution needs.
As I look at the growth over the years, I am extremely proud of what we have
achieved, and even more excited about our outlook for an equally promising
future. We have come a long way since we started our journey in 1976 with
engineering and designing of pneumatic cylinders, then moving onto developing
hydraulic cylinders for mobile and truck hydraulic solutions, and steadily foraying
into manufacturing actuators and precision engineered components for
Aerospace & Defence industry; developing pumps for excavators in association
with Kawasaki; offering end-to-end solutions in Water and Wastewater treatment
for industrial applications, and making inroads into the field of Additive
Manufacturing.
Our deep engineering expertise coupled with scalable manufacturing, capacity
to innovate and relentless focus on Quality has made us a leading hydraulic
solution provider to global OEMs. We continually invest in our facilities, including
modernizing our plants with advanced technologies, latest equipment and skilled
manpower in order to offer our customers with the best quality products.
Our investment in the automated, zero discharge, green piston rod plant bears
testimony to our commitment to further expanding and developing the solutions
we offer.
Our cross-continental geographic presence and the ethnic diversity of our
workforce have further helped us expand our capabilities and remain closer to
our customers. Wipro Infrastructure Engineering’s workforce reflects a diverse
and multi-faceted employee base of individuals, each coming in with unique
thought, skill, knowledge and culture which help us push the boundaries to seek
newer and innovative ways to improve upon our products and exceed our
customer expectations.
With the continual support of our dedicated members, customers and suppliers
we shall be doing our best to strengthen our capabilities and achieving growth
and excellence in all our dealings.
To conclude, I want to extend my sincere gratitude to our Global OEMs for their
patronage and confidence in us, and inspiring us along the way to deliver the
best at all times.
Pratik KumarChief Executive Officer
Wipro Infrastructure Engineering
MILESTONESWe have come a long way s ince we started ourjourney in 1976. Today we are a force to reckon within the Hydraul ic Cyl inder & Solut ion space. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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1989
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1995
2001 2002 2006 2011 2010 2013
1976 1977
Pioneers into Hydraulic Cylinders for the Industrial segment including Machine Tools, Steel plants etc.
1981 1986
Forays into the booming Construction & Earthmoving segment.
Established as Wintrol, Wipro diversi�es from vegetable oil business to Engineering; Designing and Manufacturing of Pneumatic Cylinders in Bengaluru, India.
Develops Hydraul ic Cyl inders for Mobi le Appl icat ions .
Develops Truck Hydraul ics ’ Components for Mining and Construct ion T ippers .
Sets up its second manufacturing facility in Hindupur - 80 kms from Bengaluru, India.
Begins to export Hydraulic Cylinders to leading Construction Equipment OEMs in Japan and Thailand.
Launches in India Cartridge Valves for Mobile and industrial Applications from SUN Hydraulics, USA.
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Expands its geo presence by setting up manufacturing unit in one of the world's most promising Hydraulic Cylinder markets - Changzhou, China.
Acquires Hydrauto Group, a leading supplier of Hydraulic Cylinders including Nummi Truck Hydraulics components in Europe with manufacturing facilities in Sweden and Finland.
Commences production at the 3rd manufacturing facility in Chennai, India.
2001 2002 2006 2010 2013
Expands Hydraulic Component o�erings to customers in India through representation of:
• Kawasaki Precision Machinery, Japan - Hydraulic Pumps, Motors and Valves.
• Nabtesco Corporation, Japan Travel solutions for Tracked Equipment.
Becomes the Largest Independent Provider of Hydraulic Cylinders in the world.
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Expands manufacturing base in Romania by acquiring S.C. HERVIL S.A, a prominent Hydraulic Equipment producer in Ramnicu Valcea, Romania.
Invests in Green�eld cylinder manufacturing facility in Chambersburg, Pennsylvania, US.
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Acquires R.K.M. EQUIPAMENTOS HIDRÃULICOS LTDA, a leading Hydraulic Cylinders manufacturer in Piracicaba, Brazil.
JV with Kawasaki Heavy Industries as 'Wipro Kawasaki Precision Machinery Private Limited' to manufacture Hydraulic Pumps for Excavators.
Forays into the Aerospace & Defence business in partnership with Compania Espanola De Sistemas Aernauticos S.A. (CESA) to develop and manufacture actuators and related components.
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Product RangeSingle & Double Acting Cylinders Suspension & Hoist Cylinders
Tonnage Up to 100 T
ApplicationO� Highway Trucks & Gas Hydraulic System for Articulated Haulers
Bore 25mm to 500 mm
Stroke Up to 10,000 mm
Working Pressure Up to 400 bar
HYDRAULIC CYLINDER - APPLICATIONS
Farm & AgricultureHarvester SprayersPlantersTractor Steering & AttachmentsSugarcane Transporters
Mining & Special ApplicationsUnderground Haulers & Loaders Surface Drill Rigs
Material / Cargo Handling & ForestryLoader CranesForestry EquipmentContainer HandlersFork LiftsTail LiftsHook Lifts & Refuse Collector
Construction & EarthmovingExcavator (Mini, Midi & Large)Backhoe LoaderWheel LoaderMotor GraderDozerDumper
Front End & Under Body Tipping Wipro Nummi Range Truck Steering Cabin Tilt Systems Dumper Placers Car Carriers Garbage Compactors 3 Way Tipping System Aggregates
Truck Hydraulics
Wipro Nummi cylinders are Market leaders in Europe and are used extensively in Cargo Handling, Mining, Forestry, Freight and Waste Processing Industries.
Designed for superior lifting power with light, durable and fast gear Ideal for heavy-duty earthmoving work Best suited for vehicles equipped with a tipping tank container Hard chrome plated to ensure long work life Unmatched product design, machining precision and superior quality Proven reliability and durability in deserts and glaciers
Telescopic Cylinder / Kits for Tippers
Product Range
Front End Tipping Up to 6 Stages
Under Body Tipping 2 – 11 Stages
Application Tonnage Up to 90 T
Mounting Types Eye type, Cover tube & Trunnion type
Accessories for Kits Pumps, Valves, Tanks & Hoses
Wipro Nummi Front End Tipping Gears
Setting the Standard
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DESIGN ENGINEERING
Robust DesignProcess
Captureexhaustive
customer CTQs
Design proposalsthrough
DFMEA, FEA
Process Designthrough
PFMEA, DOE
ProtoDevelopment
& Reviews
Extensivevalidation and
type testing
Fitment onequipment,
function & �eldtrials
Customer/�elddriven CAPA
Productionrelease
A strong and experienced team comprising over 60 engineers, proven track record of over 8000 successful designs for a vast range of applications and a robust design process has played an integral part in us being a preferred source for Hydraulic Cylinders.
Driven by Six Sigma methodologies, we extensively use cutting-edge technologies like FEA & Computation of Fluid Dynamics. We work on Pro E & CAD including 2D & 3D, Pro Mechanica, Ansys & Windchill PDM.
VALIDATIONVarious test rigs are deployed to determine the function, reliability and endurance of the cylinders.
Pulse test, Back-to-back testing, Bell crank, Steering stimulation, Forklift test stimulation and High temperature cycling are used extensively to improve the life and reliability of the cylinders.
Productionrelease
MANUFACTURING TECHNOLOGYWipro’s approach to manufacturing has been to build Quality into the product through its processes and therby improve the reliabilty of the products.
State-of-the-art production machines include Skiving & Roller Burnishing, Honing, Friction Welding, CNC, Centreless Grinding & Induction Hardening machines and in-house facilities for Hard Chrome and Nickel Chrome Plating.
The high productivity of these machines ensures that we meet the increasing global demand.
Washing stations, Mechanized assembly & Automated testing in a dust-controlled environment lead to improved performance and a long, trouble-free life for our products.
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Quality AccreditationsISO 9001, ISO 14001, TS 16949 and OHSAS 18001 certi�ed
Corrosion Resistance: Standard - 100 hrs. NSS - Rating 10. Can o�er superior rating to meet speci�c needs through chrome and nickel chrome process
Cleanliness up to NAS level 7
Robust process for supplier selection and supplier quality management
QUALITY & ENVIRONMENTAL POLICY
FARM & AGRICULTURE MACHINERY
AGCO
CNH
Kubota
Mahindra & Mahindra
Vaderstad
Valtra
OUR CUSTOMERS
TRUCK HYDRAULICS SOLUTIONS
Atlas Copco
Caterpillar
Cranab
Eimco Elecon
Sandvik Mining & Construction
MINING & SPECIAL APPLICATIONS
CONSTRUCTION & EARTHMOVING EQUIPMENT
Hiab
John Deere Forestry
Kobelco Cranes
Komatsu Forest
Komatsu Forklift
Loglift Jonsered
Manitou
Multilift
Tractors India limited
Toyota Material Handling
Zepro Z-Lyften
Ashok Leyland
Bharat Benz
Daimler
Geesinknorba
Mahindra & Mahindra
MAN
Scania
SISU
Tata Motors
VECV
Volvo
Zetterbergs
MATERIAL/CARGO HANDLING & FORESTRY EQUIPMENT
Caterpillar
CNH
Deere Hitachi
Escorts Construction Equipment Limited
JCB
Kobelco
Kraneks
Kubota
Leyland Deere
Mahindra & Mahindra
Sany
Tata Hitachi
Terex
Volvo
Komatsu Forklift
Loglift Jonsered
Zepro Z-Lyften
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GLOBAL REACH
NORTH AMERICA
EUROPESwedenFinland
Romania
SOUTH AMERICABrazil
Pernio - FinlandPlant Area: 16,000 Sq.m
ApplicationsForestryMiningDemountableTruck Tipping Solutions
Rm Valcea - RomaniaPlant Area: 12,000 Sq.m
ApplicationsMaterial HandlingConstruction & EarthmovingFarm & AgricultureOthers
Chambersburg - USAPlant Area: 3,500 Sq.m
ApplicationsConstruction & EarthmovingMaterial Handling
Piracicaba - BrazilPlant Area: 9,000 Sq.m
ApplicationsFarm & AgricultureConstruction & Earthmoving
INDIABengaluruChennai
Hindupur
CHINA
Chennai - IndiaPlant Area: 10,500 Sq.m
ApplicationsFarm & AgricultureConstruction & EarthmovingMaterial Handling
Changzhou - ChinaPlant Area: 8,000 Sq.m
ApplicationsConstruction & EarthmovingTruck Tipping Solutions
Hindupur - India (PLANT I)Plant Area: 9,675 Sq.m
ApplicationsMaterial/Cargo HandlingTruck Tipping SolutionsAggregates
Hindupur - India (PLANT II)Plant Area: 19,000 Sq.m
ApplicationsFeeder Plant for Piston RodManufacturing with Chrome & Nickel Chrome Plating
Bengaluru - IndiaPlant Area: 15,800 Sq.m
ApplicationsConstruction & EarthmovingMining & Special Applications
Bispgarden - SwedenPlant Area: 3,500 Sq.m
ApplicationsMaterial/Cargo Handling
Skelleftea - SwedenPlant Area: 3,000 Sq.m
ApplicationsTech Centre & Proto Shop
Ostersund - SwedenPlant Area: 8,000 Sq.m
ApplicationsMaterial/Cargo HandlingForestry
Ljungby - SwedenPlant Area: 6,000 Sq.m
ApplicationsMaterial/ Cargo Handling
LIFE @ WIPRO INFRAOTHER BUSINESS UNIT
At Wipro Infrastructure Engineering ‘People’ form the bedrock of all our endeavors to scale new heights in manufacturing and technical excellence, customer satisfaction, and growth.
We are committed to nurturing a culture that fosters continuous learning, innovation, teamwork and performance. All our people processes are geared towards attracting, retaining and developing an engaged and high performance workforce.
The Spirit of Wipro is at the core of Wipro life. The spirit is rooted both in current reality as well as representing what Wipro aspires to be, thus making it future active. The spirit is an indivisible synthesis of what we are and what we want to be.It manifests an Intensity to Win, Act with Sensitivity and Unyielding Integrity at all times.
The WIN team at a glance:
Functional specializations include: Engineering, comprising domain specialists working on leading edge designs and technologies to deliver optimal hydraulic solutions Manufacturing, comprising highly skilled teams trained in best-in-class machines, based out of 13 global manufacturing locations Quality and Process Excellence teams responsible for driving global standards across our manufacturing facilities Global Sourcing focused on building a robust and reliable global supplier base Dedicated Geo focused Sales and Service teams to cater to customer requirements across global locations
Our policy of Equal Opportunity in all aspects of employment ensures that we provide equal opportunities to all without any discrimination whatsoever.
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OTHER BUSINESSES
Aerospace & DefenceWipro has partnered with CESA-Spain, a subsidiary of global aerospace major, Airbus for development and manufacture of Actuators and related precision engineered components.
Wipro Infrastructure EngineeringBengaluru Aerospace SEZ Park, KIADB Industrial Area, Devanahalli, Bengaluru - 562 110Ph: +91 80 3929 1800, Fax: +91 80 3929 1810, Email: [email protected]
Wipro KawasakiWipro Kawasaki Precision Machinery Pvt. Ltd. is a Joint venture between Kawasaki Precision Machinery Company and Wipro Infrastructure Engineering to manufacture hydraulic pumps for excavators in India.
Wipro Kawasaki Precision Machinery Pvt. Ltd.No.15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli, Bengaluru - 560074, Karnataka, India, Ph: 65337741, Fax: 28437044
Wipro WaterSpecialists in high purity water treatment plants, providing end to end solutions for water and waste water treatment.
Wipro Water8/A TTC Industrial Area , Thane Belapur RoadNear Digha Talaab, Airoli, Navi Mumbai – 400708, Board No: 022-3967-1800
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ABOUT WIPRO GROUP
CONTACTS – WIPRO INFRASTRUCTURE ENGINEERING
Bengaluru
Bengaluru
BrazilWipro do Brasil, Industrial S.A.Rua Joao Franco de Oliveira, 202113422 – 160 Piracicaba/SP – BrazilTel: +55 19 3417 7400, Fax: +55 19 3424 1605Email : [email protected]
2015
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