Wine-COR M Systems · 2020-03-09 · • Automatic membrane integrity test to verify membrane...
Transcript of Wine-COR M Systems · 2020-03-09 · • Automatic membrane integrity test to verify membrane...
Wine-COR M Systems Fully Automated and Expandable Crossflow Microfiltration
Advanced Membrane Filtration for Wine Clarification
The Wine-COR M microfiltration system has a modular design to easily expand as throughput requirements increase. It consists of a base system and expansion modules which can process throughput from 240 - 3200 gallons per hour (gph) (1.0 -12 m3/hr). The base system is available in two build variants: Wine-COR M Economy and Wine-COR M Plus. Wine-COR M Economy is equipped with an on-skid 75 - gallon membrane CIP tank and is designed for batch operation with two connections to the customer’s raw wine tank (Feed & Return). This CIP tank is replaced with a nitrogen blanketed process tank on Wine-COR M Plus, which allows for topped-off batch operation and only one connection to the customer’s raw wine tank (Feed).
The Wine-COR M base system is fully automated, standalone, and capable of filtration rates up to 800 gph (3.0 m3/hr). Each consists of an Allen Bradley based control system for automated operation, system feed pump, recirculation pump, instrumentation, valves and three WINEFILTER 6060 cartridges. No modifications are necessary to add expansion modules.
The capacity of the Wine-COR M system can be increased to 3200 gph (12.2 m3/hr) by adding up to 3 skid mounted expansion modules which easily bolt to the base system. Each contains 3 additional WINEFILTER cartridges, piping and a recirculation pump.
Flexible Wine Filtration Systems
Standard Features
• Easy capacity expansion• Automated production and cleaning sequences• Automatic membrane integrity test to verify
membrane barrier prior to processing• Optimized back-pulse sequence for
maximal productivity• Consistent production rates from VFD
controlled feed pump• End of run wine recovery for extremely low
losses (typically <1%)• 316 stainless steel construction• Integrated prescreen
Wine-COR M-3 Base System
Wine-COR M Expansion Module
Benefits of Wine-COR M System
• Increase wine yield up to 99.5%• Modular design for easy expansion • Compact, mobile design• Simple, automated operation• Maintains color, taste, aroma,
and alcohol content • Eliminates the need for
Diatomaceous Earth (DE)• Reduce labor and disposal costs Wine-COR M-12
• Allen Bradley PLC and HMI• Remote operation capable• Proudly made in the USA
Optional Features
• Metering pumps for hands-free CIP chemical addition• Skid mounted permeate forwarding pump • Effluent turbidity meter• 240 volts / 3 phase / 60 Hz Design• 380 volts / 3 phase / 50 Hz Design
System Capacity
Wine-COR M-3 Wine-COR M-6 Wine-COR M-9 Wine-COR M-12
Red Wine 240-480 GPH(0.9-1.8 m3/hr)
480-960 GPH(1.8-3.6 m3/hr)
720-1440 GPH(2.7-5.5 m3/hr)
960-1920 GPH(3.6-7.3 m3/hr)
White Wine 400-800 GPH(1.5-3.0 m3/hr)
800-1600 GPH(3.0-6.1 m3/hr)
1200-2400 GPH(4.6-9.1 m3/hr)
1600-3200 GPH(6.1-12.2 m3/hr)
Available Configurations
Wine-COR M Base System (#) 1 1 1 1
Expansion Modules (#) 0 1 2 3
Total Number of Cartridges (#) 3 6 9 12
Installation Information# of Cartridges 3 6 9 12
Dimensions (L x W x H) 48” x 69” x 102” (1.2m x 1.8m x 2.6m)
64” x 69” x 102”(1.6m x 1.8m x 2.6m)
79”x 69” x 102” (2.0m x 1.8m x 2.6m)
95” x 69” x 102” (2.4m x 1.8m x 2.6m)
Dry Weight 1500 lbs (680 kg)
1900 lbs (862 kg)
2300 lbs (1043 kgs)
2700 lbs (1225 kgs)
Electrical Requirements (460V / 3 Phase / 60 Hz) 20 Amps 30 Amps 40 Amps 50 Amps
Raw Wine 2.0” Tri-Clamp
Bleed/Return/Permeate/ Hot Water/Cold Water 2.0” Tri-Clamp
Utilities
Compressed Air (SCFM) 5 5 5 5
Nitrogen for Tank Blanketing, Product Recovery, Integrity
Testing (SCFM)5 7.5 10 12.5
Hot Water Per CIP (Gallons @ 165°F) 550 850 1150 1450
Cold Water Per CIP (Gallons @ 60°F) 950 1300 1650 2000
Hot Water Supply Specifications 50-100 gpm @ 50 psi 150-180°F
Cold Water Supply Specifications 50-100 gpm @ 50 psi 60-90°F
Typical Chemical Usage (gallons per CIP)
KOCHKLEEN® 222 High pH Cleaner 3.5 5 6.5 8
KOCHKLEEN WO Oxidizer Cleaner 2 3 4 5
KOCHKLEEN 100 Acid Blend Cleaner 1 1.5 2 2.5
PROUDLY MADE IN THE USA
KSS will partner with you throughout the life cycle of your membrane filtration system. Our experienced technical team will provide global service and support and will work directly with you to maximize process efficiency. KSS ASSIST, our service and maintenance program, provides the tools to keep your system operation at the highest level, including:
• Membrane Process Optimization• Plant Audits• Data Collection, Analysis & Reporting• Operator Training• Telephone Support
Koch Separation Solutions
Koch Separation Solutions (KSS) is a global leader in membrane filtration technologies with over 50 years of membrane experience. We manufacture our membranes in our state of the art facility in the US and we apply them in our systems.
KSS Assist™
For complete contact information and listing of our global locations, visit www.kochseparation.com ©2020 Koch Separation Solutions, Inc. All rights reserved worldwide. For related patent and trademark information, visit www.kochseparation.com/legal.
Koch Separation Solutions, Inc. is a Koch Engineered Solutions, LLC company. 2/20
Koch Separation Solutions, Inc.850 Main Street, Wilmington, MA 01887-3388 Main: +1-978-694-7000 • Fax: +1-978-657-5208 • Toll Free: +1-888-677-5624