WindingCoil (Page 1) · Meets GM DHS-1 “Design for Health and Safety” requirements SUVA third...
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The Bulletin 100S/104S safety contactors and 700S safety control relays are now available with gold plated, bifurcated contacts for high reliability in very low power feedback circuits. These new versions still provide mechanically linked or mirror contact performance required in all safety circuits. While optimized for 24V DC applications, tests have shown solid performance down to 5V, 3mA. The contactors use these bifurcated contacts in the front mounted adder deck, while the relays come standard with all bifurcated contacts. FEATURES ■ Gold plated, bifurcated control circuit contacts ■ Low power reliability down to 5V, 3mA ■ Meets IEC 60947-5-1 Annex L requirements for “Mechanically Linked” contact performance for both contactors and relays ■ Meets IEC 60947-4-1 Annex F requirements for “Mirror Contact” performance for contactors ■ Meets GM DHS-1 “Design for Health and Safety” requirements ■ SUVA third party certified to IEC 60947-5-1 Annex L and IEC 60947-4-1 Annex F ■ Red contact housing for easy identification ■ Permanently fixed front mounted auxiliary contact block ■ Protective cover prevents manual operation PRODUCT PROFILE 100S/104S-C SAFETY CONTACTORS 700S-CF SAFETY CONTROL RELAYS WITH GOLD PLATED BIFURCATED CONTACTS ■ Markings include IEC “mechanically linked” or “mirror contact” symbol ■ Compatible MCS family of components 3-POLE SAFETY CONTACTORS (9- 85A) (in four frame sizes) ■ 100S-C09...C23 ■ 100S-C30…C37 ■ 100S-C43 ■ 100S-C60…C85 4-POLE SAFETY CONTACTORS (9- 37A) (in two frame sizes) ■ 100S-C09...C23 ■ 100S-C40 REVERSING SAFETY CONTACTORS (9-85A) (in four frame sizes) ■ 104S-C09...C23 ■ 104S-C30…C37 ■ 104S-C43 ■ 104S-C60…C85 8-POLE SAFETY CONTROL RELAYS ■ 700S-CFB Applications ■ Gold plated bifurcated contacts are ideal for low energy feedback safety circuits where high contact reliability is required.
Transcript of WindingCoil (Page 1) · Meets GM DHS-1 “Design for Health and Safety” requirements SUVA third...
The Bulletin 100S/104S safetycontactors and 700S safety controlrelays are now available with goldplated, bifurcated contacts for highreliability in very low power feedbackcircuits. These new versions stillprovide mechanically linked or mirrorcontact performance required in allsafety circuits. While optimized for24V DC applications, tests haveshown solid performance down to5V, 3mA. The contactors use thesebifurcated contacts in the frontmounted adder deck, while the relays come standard with allbifurcated contacts.
FEATURES■ Gold plated, bifurcated control
circuit contacts
■ Low power reliability down to 5V, 3mA
■ Meets IEC 60947-5-1 Annex Lrequirements for “Mechanically Linked”contact performance for both contactors and relays
■ Meets IEC 60947-4-1 Annex Frequirements for “Mirror Contact”performance for contactors
■ Meets GM DHS-1 “Design for Healthand Safety” requirements
■ SUVA third party certified to IEC 60947-5-1 Annex L and IEC60947-4-1 Annex F
■ Red contact housing for easyidentification
■ Permanently fixed front mountedauxiliary contact block
■ Protective cover prevents manual operation
PRODUCT PROFILE100S/104S-C SAFETY CONTACTORS700S-CF SAFETY CONTROL RELAYSWITH GOLD PLATED BIFURCATED CONTACTS
■ Markings include IEC “mechanically linked” or “mirror contact” symbol
■ Compatible MCS family of components
3-POLE SAFETY CONTACTORS (9 - 85A) (in four frame sizes)
■ 100S-C09...C23
■ 100S-C30…C37
■ 100S-C43
■ 100S-C60…C85
4-POLE SAFETY CONTACTORS (9 - 37A) (in two frame sizes)
■ 100S-C09...C23
■ 100S-C40
REVERSING SAFETY CONTACTORS (9 -85A) (in four frame sizes)
■ 104S-C09...C23
■ 104S-C30…C37
■ 104S-C43
■ 104S-C60…C85
8-POLE SAFETY CONTROL RELAYS■ 700S-CFB
Applications■ Gold plated bifurcated contacts are ideal for low energy feedback
safety circuits where high contact reliability is required.
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Ratings for switching AC Motors – AC-2, AC-3, AC-4 Aux. Contacts on each Contactor
Cat. No. 1)3-phase kW (50Hz) HP (60Hz)1-phase 3-phase
AC-3 AC-1 230V 400/415V 500V 690V 115V 230V 200V 230V 460V 575V N.O. N.C. 3)
9 32 3 4 4 4 1/2 1-1/2 2 2 5 7-1/2 0 6 104S-C09 012BC1 5 104S-C09 210BC
12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10 0 6 104S-C12 012BC1 5 104S-C12 210BC
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 0 6 104S-C16 012BC1 5 104S-C16 210BC
23 32 7.5 11 13 10 2 3 5 7-1/2 15 15 0 6 104S-C23 012BC1 5 104S-C23 210BC
30 65 10 15 15 15 2 5 7-1/2 10 20 25 0 5 104S-C30 010BC1 5 104S-C30 210BC
37 65 11 18.5/20 20 18.5 3 5 10 10 25 30 0 5 104S-C37 010BC1 5 104S-C37 210BC
43 85 13 22 25 22 3 7-1/2 10 15 30 30 0 5 104S-C43 010BC1 5 104S-C43 210BC
60 100 18.5 32 37 32 5 10 15 20 40 50 0 5 104S-C60 010BC 2)1 5 104S-C60 210BC 2)
72 100 22 40 45 40 5 15 20 25 50 60 0 5 104S-C72 010BC 2)1 5 104S-C72 210BC 2)
85 100 25 45 55 45 7-1/2 15 25 30 60 60 0 5 104S-C85 010BC 2)1 5 104S-C85 210BC 2)
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Ratings for switching AC Motors – AC-2, AC-3, AC-4Contact Configuration
Cat. No. 1)Main Auxiliary
3-phase kW (50Hz)HP (60Hz)
1-phase 3-phaseAC-3 AC-1 230V 400/415V 500V 690V 115V 230V 200V 230V 460V 575V N.O. N.C. N.O. N.C.
9 32 3 4 4 4 1/2 1-1/2 2 2 5 7-1/2
3 0 0 5 100S-C09 05BC3 0 1 4 100S-C09 14BC3 1 0 4 100S-C09 304BC4 0 0 4 100S-C09 404BC
12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10
3 0 0 5 100S-C12 05BC3 0 1 4 100S-C12 14BC3 1 0 4 100S-C12 304BC4 0 0 4 100S-C12 404BC
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15
3 0 0 5 100S-C16 05BC3 0 1 4 100S-C16 14BC3 1 0 4 100S-C16 304BC4 0 0 4 100S-C16 404BC
23 32 7.5 11 13 10 2 3 5 7-1/2 15 15
3 0 0 5 100S-C23 05BC3 0 1 4 100S-C23 14BC3 1 0 4 100S-C23 304BC4 0 0 4 100S-C23 404BC
30 65 10 15 15 15 2 5 7-1/2 10 20 25 3 0 0 4 100S-C30 04BC3 0 1 4 100S-C30 14BC
37 65 11 18.5/20 20 18.5 3 5 10 10 25 303 0 0 4 100S-C37 04BC3 0 1 4 100S-C37 14BC
75 4 0 0 4 100S-C40 404BC
43 85 13 22 25 22 3 7-1/2 10 15 30 30 3 0 0 4 100S-C43 04BC3 0 1 4 100S-C43 14BC
60 100 18.5 32 37 32 5 10 15 20 40 50 3 0 0 4 100S-C60 04BC 2)3 0 1 4 100S-C60 14BC 2)
72 100 22 40 45 40 5 15 20 25 50 60 3 0 0 4 100S-C72 04BC 2)3 0 1 4 100S-C72 14BC 2)
85 100 25 45 55 45 7-1/2 15 25 30 60 60 3 0 0 4 100S-C85 04BC 2)3 0 1 4 100S-C85 14BC 2)
1) For other contact configurations, please consult your Allen-Bradley distributor. 2) Bifurcated front-mount auxiliary contacts on Cat. Nos. 100S-C60…C85 conform to mirror contact performance only.3) One of the N.C. auxiliary contacts is supplied as part of the mechanical/electrical interlock.
100S Safety Contactors with Bifurcated Front Mount Auxiliary Contacts
PRODUCT SELECTION
104S Reversing Safety Contactors with Bifurcated Front Mount Auxiliary Contacts
AC-12 AC-15 Aux. Contacts
Cat. No. 1)Ie[A]
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Main Relay Contact block
40°C 60°C 24/48V 120V 240V 400V 500V 600V 690V N.O. N.C. N.O. N.C.
10 6 3 3 3 2 1.2 0.7 0.73 1 1 3 700S-CFB440 C3 1 2 2 700S-CFB530 C3 1 3 1 700S-CFB620 C
700S Safety Control Relays with Bifurcated Contacts
Coil Voltage Code (AC Coils Only)The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100S-C16 05BC becomes Cat. No. 100S-C16D05BC.
Coil Voltage Code (DC Coils Only)The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 24V DC: Cat. No. 100S-C09 14BC becomes Cat. No. 100S-C16ZJ14BC.
Auxiliary Contact Ratings
V HZ 12 24 32 36 42 48 100 100-110 110 120 127 200 200-
220 208 208-240
220-230 230 230-
240 240 277 347 380 380-400 400 400-
415 440 480 500 550 600
50 Hz R K V W X Y KP – D P S KG L – – F – VA T – – – N – G B – M C –
60 Hz Q J – V – X – KP – D – – KG H L – – – A T I E – – – N B – – C
50/60 Hz – KJ – – – KY KP – KD – – KG KL – – – KF – KA – – – – KN – KB – – – –
DC Voltages 9 12 24 36 48 60 64 72 80 110 115 125 220 230 250
100/104S-C09…C43, 700S-CFBStandard ZR ZQ ZJ ZW ZY ZZ ZB ZG ZE ZD ZP ZS ZA ZF ZT
with Integrated Diode – – DJ – – – – – – – – – – – –
100/104S-C60…C85 with Integrated Diode DR DQ DJ DW DY DZ DB DG DE DD DP DS DA DF DT
Auxiliary Contact Ratings Main Relay (700S only) Front Mounted Aux. Contacts Side Mounted Aux. Contacts Internal Aux. Contact (100S-C09...C23)
Contact Ratings – NEMA A600, Q600 A600, P600
Min. Contact Rating 5V, 3mA 5V, 3mA 17V, 10mA 17V, 10mA
Contact Ratings – IEC 60947-5-1 24VAC-15 48V
120V240V
400/415V480/500V
600V690V
3A3A3A3A2A
1.2A0.7A0.7A
3A3A3A3A2A
1.2A0.7A0.7A
6A6A6A5A3A
1.6A1A1A
10A10A10A10A6A
2.5A1A1A
Contact Ratings – IEC 60947-5-1 40° CAC-12 60° C
10A6A
20A20A
Contact Ratings – IEC 60947-5-1 24VDC-12 48V
110V220V440V
6A3.2A
0.45A0.18A0.1A
12A9A
3.5A0.55A0.2A
Contact Ratings – IEC 60947-5-1 24VDC-13 48V
110V220V440V
2.5A1.5A0.6A0.3A
0.15A
2.5A1.5A0.6A0.3A
0.15A
5A3A
1.2A0.6A
0.15A
5A3A
1.2A0.6A
0.15A
Publication 100S-PP004A-EN-P – October 2005 Copyright ©2005 Rockwell Automation, Inc.All Rights Reserved. Printed in USA.
DIMENSIONS Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
Cat. No. a b c c1 c2 Ød d1 d2
100S-C09…100S-C23, 700S-CF 45 (1-25/32) 81 (3-3/16) 119.5 (4-3/4) 114.5 (4-43/64) 6 (15/64) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 35 (1-3/8)
100S-C30, 100S-C37 45 (1-25/32) 81 (3-3/16) 136.5 (5-37/64) 131.6 (5-11/32) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 35 (1-3/8)
100S-C40 59 (2-21/64) 81 (3-3/16) 139.5 (5-11/16) 134.6 (5-29/64) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 45 (1-25/32)
100S-C43 54 (2-1/8) 81 (3-3/16) 139.5 (5-11/16) 134.6 (5-29/64) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 45 (1-25/32)
100S-C60…100S-C85 72 (2-53/64) 122 (4-51/64) 156 (6-11/32) 150.5 (6-1/8) 8.5 (21/64) 4 x 5.4 (4 x 7/32) 100 (3-15/16) 55 (2-11/64)
AC Coil Contactors and Control Relays
Mounting Positions
Cat. No. a b c c1 c2 Ød d1 d2
100S-C09…100S-C16, 700S-CF 45 (1-25/32) 81 (3-3/16) 145.5 (5-49/64) 140.5 (5-37/64) 6 (15/64) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 35 (1-3/8)
100S-C23 45 (1-25/32) 81 (3-3/16) 162.5 (6-7/16) 158 (6-1/4) 6 (15/64) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 35 (1-3/8)
100S-C30, 100S-C37 45 (1-25/32) 81 (3-3/16) 180.5 (7-5/32) 175.5 (6-61/64) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 35 (1-3/8)
100S-C40 59 (2-21/64) 81 (3-3/16) 183.5 (7-17/64) 179 (7-3/32) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 45 (1-25/32)
100S-C43 54 (2-1/8) 81 (3-3/16) 183.5 (7-17/64) 179 (7-3/32) 6.5 (1/4) 2 x 4.5 (2 x 3/16) 60 (2-23/64) 45 (1-25/32)
100S-C60…100S-C85 72 (2-53/64) 122 (4-51/64) 156 (6-11/32) 150.5 (6-1/8) 8.5 (21/64) 4 x 5.4 (4 x 7/32) 100 (3-15/16) 55 (2-11/64)
DC Coil Contactors and Control Relays
Contactors with mm (inches)
Auxiliary contact block for side mounting 1- or 2-pole a + 9 (a + 23/64)
Electronic Timing Module on coil terminal side b + 24 (b + 15/16)
Mechanical Interlock on side of contactor a + 9 (a + 23/64)
Interface Module on coil terminal side b + 9 (b + 23/64)
Surge Suppressor on coil terminal side b + 3 (b + 1/8)
Labeling with * label sheetmarking tag sheet with clear covermarking tag adapter for System V4/ V5marking tag adapter for System Bul. 1492W
+ 0+ 0
+ 5.5+ 5.5
(+ 0)(+ 0)
(+ 7/32)(+ 7/32)
c2
c
c1
