Wind turbine power cables and connection technology
Transcript of Wind turbine power cables and connection technology
HELUWINDreg
Wind turbine power cables and connection technology
Aluminum amp Copper Wind Cables
ALUMINUM amp COPPER CABLES WITH CONNECTION TECHNOLOGY
Wind cables in the wind turbinersquos nacelle place extreme torsional stress on power cables HELUKABEL understands this and has added to its torsion cable portfolio These cables have been rigorously tested in HELUKABELrsquos wind turbine test simulator for up to 15000 torsion cycles
A power cable for vertical liftselevators in wind turbines has also been added to aid in climbing up tower walls and accessing the nacelle
To ensure that our latest cables can connect to other wind turbine subsystems we have expanded our connection technology range to include additional aluminum and aluminumcopper hybrid compression terminal pins shear bolt connectors and lugs junction boxes and cable connectors
HELUWINDreg WK 110-TORSION
HELUWINDreg WK 110-TORSION MULTI
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 300500 V Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free Uses conductor identification color code DIN VDE 0293-308
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 300500 V Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free
HELUWINDreg WK MS SINGLE-310-TORSION
HELUWINDreg WK MS-SINGLE-TORSION 610
HELUWINDreg WK LIFT
Temperature Range mdash fixed-40degC to +90degC flexing-35degC to +90degC
Nominal voltage mdash 300500 V Approvals mdash ULCSA (upon request)
Min bending radius mdash fixed 4 x Oslash flexing 75 x Oslash
Properties mdash oil UV abrasion amp impact resistant halogen free flame retardant
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 183 kV Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 366 kV Torsion mdash +-150degm
Min bending radius mdash fixed 5 x Oslash flexing 10 x Oslash
Properties mdash flame retardant low smoke halogen free
Copper cables
Connection technology
HELU-S-PAB-ALmiddot Aluminum alloy 995middot Die code information req
for hexagon crimpmiddot Tube filled with grease amp closed with end cap (protection against drying out)
HELU-S-PAB-ALCUbull Aluminum alloy 995
(tube) amp bare copper (PIN) acc to DIN EN 13601
bull Die code information req for hexagon crimp
bull Tube filled with grease amp closed with end cap (protection against drying out)
WK-SC-T shear bolt connectorbull Easy and secure connection
system for Cl 5 Aluminum flexible cables tested to IEC-61238-1 Cl A1048593
bull Easier amp faster installation possible without application tooling1048593
bull For cable cross sections 70 mmsup2 -500 mmsup21048593
Separable bolt connector w shear headbull For cable cross sections
120 mmsup2 - 400 mmsup2bull Tested acc to IEC 61238-1
Cl Abull For copper Cl 5 amp aluminum
Cl 2 not for use wfine-wire ALU
Unshielded mdash
Shielded mdash
lt7 conductors = layer stranding
ge7 conductors = bunch stranding
Aluminum cables and wires are gaining popularity for their reduced weight (70 percent lighter than copper) and their ability to perform comparably to their copper counterparts with only a minimal size increase to the cable or wirersquos diameter
HELUKABEL has expanded its aluminum cable offering for
the wind sector with additional single and multi-conductor power cables
HELUWINDreg WK POWERLINE ALU MS-SINGLE
HELUWINDreg WK POWERLINE ALU SINGLE
Temperature Range mdash static-40degC to +105degC motion -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash DIN VDE 0250-813 ULCSA (in process) IEC 60332-1
Properties mdash UV resistant oil resistant recyclable
Temperature Range mdash flexing -20degC to +90degC
Nominal voltage mdash 366kV 1220kV 1830kV
Max bending radius mdash dynamic 10 x Oslash continuous install 8 x Oslash
Insulationouter sheath material mdash ERPCSP rubber compound
HELUWINDreg WK POWERLINE ALU MULTICORE
ALUMINUM MV-90 amp MV-105
Temperature Range mdash MV 90 90degC MV 105 105degC
Maximum operating voltage mdash MV 90MV 105 shielded
5kV8kV15kV25kV 35kV 100 and 133 ILMV 90 unshielded 24kV
Temperature Range mdash fixed-40degC to +90degC flexing -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash IEC 60332-1 EN 60332-3 Cat C EN 60754-1 EN 61034-2
Properties mdash UV resistant oil resistant halogen free flame retardant
Aluminum cables
WK-SL-T shear bolt cable lugbull Easy and secure connection
system for Cl 5 aluminum flexible cables tested to IEC-61238-1 Cl A1048593
bull For cable cross sections 70 mmsup2 to 500 mmsup21048593
bull Easier amp faster installation possible without application tooling1048593
Cable connection RSTIbull Screened separable coupling
connection system RSTI 630A up to 36kV for SF6-insulated switchgear with 630A bushings Type C 6301250A acc to CENELEC HD506 S1 EN 50180 amp EN 50181
bull For cable cross sections 25mmsup2 - 630mmsup2
Junction boxbull For cable cross sections
25mmsup2 - 300mmsup2bull Voltage level up to 42 kVbull Powder-coated metal housing or
corrosion-resistant high-grade steel for offshore uses
bull For MS cable connection set type RSTI
ULCSA WIND TURBINE POWER amp CONTROL CABLES
What can we do for you
Cable Wires amp Accessories CatalogCable Accessories CatalogData Network amp Bus Technology CatalogMedia Technology CatalogWind Power CatalogPhotovoltaic BrochureCall backField visit
MW
05
2011
50
00E
D
helukabelcom
Company
First name surname
Customer number (if applicable)
Street No
Zip City
Telephone Fax
Yes please include me in the mailing list for the HELUKABELreg e-mail newsletter(please check)
Email reply to saleshelukabelcom (US) saleshelukabelca (Canada) infohelukabelmx (Mexico)
HELUWINDreg WK DLO 2kV-TORSION
TRAYCONTROLreg X
Temperature range mdash flexing -40degC up to +90degC
Nominal voltage mdash 2000V
Torsion rating mdash +- 150deg per 1m
Approvals mdash RHHRHW-2 PRI PRII CSA RW90 CSA 222 No 38
VW-1cold impact test cold bend testwet or dry per UL44 for CT
use
Flame tests mdash CSA FT1 FT4 IEEE 1202Standard sizes mdash 8 AWG to 1111 kcmil
Temperature range mdash ULCSA TC -40degC up to +90degC
Nominal voltage mdash TC 600 V WTTC 1000 V
Approvals mdash
UL TC-ER (1277) amp WTTC (2277) - (18 AWG-500 kcmil) ITC-ER amp
PLTC-ER - (20-12 AWG) XHHW-2 (14 AWG-500 kcmil)
AWM 2586 -105degC 600V NFPA 79 Class I Div 2 per NEC Art 501
NEC Art 336 amp 392 Oil Res III 90degC DryWet -40degC Cold Bend
CSA C222 No 230 amp 239 - c(UL) CIC-TC FT4 (18-40 AWG) C222
No 210 - AWM III AB FT4
Standard sizes mdash 20 AWG to 500 kcmil
HELUKABELreg USA middot 1201 Wesemann Dr middot West Dundee IL 60118 middot T 847-930-5118 middot F 847-622-8766 middot saleshelukabelcomHELUKABELreg Canada middot 3650 Odyssey Dr Units 4 amp 5 middot Mississauga ON L5M 0Y9 middot T 289-444-5040 middot F 289-444-5041 middot saleshelukabelcaHELUKABELreg Mexico middot Business Park Coniacuten Carretera Federal 57 Meacutexico - Quereacutetaro Lateral Norte Km 201 + 100 El Marqueacutes Quereacutetaro
T+52 442 209 6400 middot infohelukabelmx
Wind cables in the wind turbinersquos nacelle place extreme torsional stress on power cables HELUKABEL understands this and has added to its torsion cable portfolio These cables have been rigorously tested in HELUKABELrsquos wind turbine test simulator for up to 15000 torsion cycles
A power cable for vertical liftselevators in wind turbines has also been added to aid in climbing up tower walls and accessing the nacelle
To ensure that our latest cables can connect to other wind turbine subsystems we have expanded our connection technology range to include additional aluminum and aluminumcopper hybrid compression terminal pins shear bolt connectors and lugs junction boxes and cable connectors
HELUWINDreg WK 110-TORSION
HELUWINDreg WK 110-TORSION MULTI
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 300500 V Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free Uses conductor identification color code DIN VDE 0293-308
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 300500 V Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free
HELUWINDreg WK MS SINGLE-310-TORSION
HELUWINDreg WK MS-SINGLE-TORSION 610
HELUWINDreg WK LIFT
Temperature Range mdash fixed-40degC to +90degC flexing-35degC to +90degC
Nominal voltage mdash 300500 V Approvals mdash ULCSA (upon request)
Min bending radius mdash fixed 4 x Oslash flexing 75 x Oslash
Properties mdash oil UV abrasion amp impact resistant halogen free flame retardant
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 183 kV Torsion mdash +-144degm
Min bending radius mdash fixed 4 x Oslash flexing 6 x Oslash
Properties mdash oil resistant flame retardant low smoke halogen free
Temperature Range mdash fixed amp flexing-40degC to +90degC
Nominal voltage mdash 366 kV Torsion mdash +-150degm
Min bending radius mdash fixed 5 x Oslash flexing 10 x Oslash
Properties mdash flame retardant low smoke halogen free
Copper cables
Connection technology
HELU-S-PAB-ALmiddot Aluminum alloy 995middot Die code information req
for hexagon crimpmiddot Tube filled with grease amp closed with end cap (protection against drying out)
HELU-S-PAB-ALCUbull Aluminum alloy 995
(tube) amp bare copper (PIN) acc to DIN EN 13601
bull Die code information req for hexagon crimp
bull Tube filled with grease amp closed with end cap (protection against drying out)
WK-SC-T shear bolt connectorbull Easy and secure connection
system for Cl 5 Aluminum flexible cables tested to IEC-61238-1 Cl A1048593
bull Easier amp faster installation possible without application tooling1048593
bull For cable cross sections 70 mmsup2 -500 mmsup21048593
Separable bolt connector w shear headbull For cable cross sections
120 mmsup2 - 400 mmsup2bull Tested acc to IEC 61238-1
Cl Abull For copper Cl 5 amp aluminum
Cl 2 not for use wfine-wire ALU
Unshielded mdash
Shielded mdash
lt7 conductors = layer stranding
ge7 conductors = bunch stranding
Aluminum cables and wires are gaining popularity for their reduced weight (70 percent lighter than copper) and their ability to perform comparably to their copper counterparts with only a minimal size increase to the cable or wirersquos diameter
HELUKABEL has expanded its aluminum cable offering for
the wind sector with additional single and multi-conductor power cables
HELUWINDreg WK POWERLINE ALU MS-SINGLE
HELUWINDreg WK POWERLINE ALU SINGLE
Temperature Range mdash static-40degC to +105degC motion -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash DIN VDE 0250-813 ULCSA (in process) IEC 60332-1
Properties mdash UV resistant oil resistant recyclable
Temperature Range mdash flexing -20degC to +90degC
Nominal voltage mdash 366kV 1220kV 1830kV
Max bending radius mdash dynamic 10 x Oslash continuous install 8 x Oslash
Insulationouter sheath material mdash ERPCSP rubber compound
HELUWINDreg WK POWERLINE ALU MULTICORE
ALUMINUM MV-90 amp MV-105
Temperature Range mdash MV 90 90degC MV 105 105degC
Maximum operating voltage mdash MV 90MV 105 shielded
5kV8kV15kV25kV 35kV 100 and 133 ILMV 90 unshielded 24kV
Temperature Range mdash fixed-40degC to +90degC flexing -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash IEC 60332-1 EN 60332-3 Cat C EN 60754-1 EN 61034-2
Properties mdash UV resistant oil resistant halogen free flame retardant
Aluminum cables
WK-SL-T shear bolt cable lugbull Easy and secure connection
system for Cl 5 aluminum flexible cables tested to IEC-61238-1 Cl A1048593
bull For cable cross sections 70 mmsup2 to 500 mmsup21048593
bull Easier amp faster installation possible without application tooling1048593
Cable connection RSTIbull Screened separable coupling
connection system RSTI 630A up to 36kV for SF6-insulated switchgear with 630A bushings Type C 6301250A acc to CENELEC HD506 S1 EN 50180 amp EN 50181
bull For cable cross sections 25mmsup2 - 630mmsup2
Junction boxbull For cable cross sections
25mmsup2 - 300mmsup2bull Voltage level up to 42 kVbull Powder-coated metal housing or
corrosion-resistant high-grade steel for offshore uses
bull For MS cable connection set type RSTI
ULCSA WIND TURBINE POWER amp CONTROL CABLES
What can we do for you
Cable Wires amp Accessories CatalogCable Accessories CatalogData Network amp Bus Technology CatalogMedia Technology CatalogWind Power CatalogPhotovoltaic BrochureCall backField visit
MW
05
2011
50
00E
D
helukabelcom
Company
First name surname
Customer number (if applicable)
Street No
Zip City
Telephone Fax
Yes please include me in the mailing list for the HELUKABELreg e-mail newsletter(please check)
Email reply to saleshelukabelcom (US) saleshelukabelca (Canada) infohelukabelmx (Mexico)
HELUWINDreg WK DLO 2kV-TORSION
TRAYCONTROLreg X
Temperature range mdash flexing -40degC up to +90degC
Nominal voltage mdash 2000V
Torsion rating mdash +- 150deg per 1m
Approvals mdash RHHRHW-2 PRI PRII CSA RW90 CSA 222 No 38
VW-1cold impact test cold bend testwet or dry per UL44 for CT
use
Flame tests mdash CSA FT1 FT4 IEEE 1202Standard sizes mdash 8 AWG to 1111 kcmil
Temperature range mdash ULCSA TC -40degC up to +90degC
Nominal voltage mdash TC 600 V WTTC 1000 V
Approvals mdash
UL TC-ER (1277) amp WTTC (2277) - (18 AWG-500 kcmil) ITC-ER amp
PLTC-ER - (20-12 AWG) XHHW-2 (14 AWG-500 kcmil)
AWM 2586 -105degC 600V NFPA 79 Class I Div 2 per NEC Art 501
NEC Art 336 amp 392 Oil Res III 90degC DryWet -40degC Cold Bend
CSA C222 No 230 amp 239 - c(UL) CIC-TC FT4 (18-40 AWG) C222
No 210 - AWM III AB FT4
Standard sizes mdash 20 AWG to 500 kcmil
HELUKABELreg USA middot 1201 Wesemann Dr middot West Dundee IL 60118 middot T 847-930-5118 middot F 847-622-8766 middot saleshelukabelcomHELUKABELreg Canada middot 3650 Odyssey Dr Units 4 amp 5 middot Mississauga ON L5M 0Y9 middot T 289-444-5040 middot F 289-444-5041 middot saleshelukabelcaHELUKABELreg Mexico middot Business Park Coniacuten Carretera Federal 57 Meacutexico - Quereacutetaro Lateral Norte Km 201 + 100 El Marqueacutes Quereacutetaro
T+52 442 209 6400 middot infohelukabelmx
Aluminum cables and wires are gaining popularity for their reduced weight (70 percent lighter than copper) and their ability to perform comparably to their copper counterparts with only a minimal size increase to the cable or wirersquos diameter
HELUKABEL has expanded its aluminum cable offering for
the wind sector with additional single and multi-conductor power cables
HELUWINDreg WK POWERLINE ALU MS-SINGLE
HELUWINDreg WK POWERLINE ALU SINGLE
Temperature Range mdash static-40degC to +105degC motion -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash DIN VDE 0250-813 ULCSA (in process) IEC 60332-1
Properties mdash UV resistant oil resistant recyclable
Temperature Range mdash flexing -20degC to +90degC
Nominal voltage mdash 366kV 1220kV 1830kV
Max bending radius mdash dynamic 10 x Oslash continuous install 8 x Oslash
Insulationouter sheath material mdash ERPCSP rubber compound
HELUWINDreg WK POWERLINE ALU MULTICORE
ALUMINUM MV-90 amp MV-105
Temperature Range mdash MV 90 90degC MV 105 105degC
Maximum operating voltage mdash MV 90MV 105 shielded
5kV8kV15kV25kV 35kV 100 and 133 ILMV 90 unshielded 24kV
Temperature Range mdash fixed-40degC to +90degC flexing -20degC to +90degC
Nominal voltage mdash 6001000V
Approvals mdash IEC 60332-1 EN 60332-3 Cat C EN 60754-1 EN 61034-2
Properties mdash UV resistant oil resistant halogen free flame retardant
Aluminum cables
WK-SL-T shear bolt cable lugbull Easy and secure connection
system for Cl 5 aluminum flexible cables tested to IEC-61238-1 Cl A1048593
bull For cable cross sections 70 mmsup2 to 500 mmsup21048593
bull Easier amp faster installation possible without application tooling1048593
Cable connection RSTIbull Screened separable coupling
connection system RSTI 630A up to 36kV for SF6-insulated switchgear with 630A bushings Type C 6301250A acc to CENELEC HD506 S1 EN 50180 amp EN 50181
bull For cable cross sections 25mmsup2 - 630mmsup2
Junction boxbull For cable cross sections
25mmsup2 - 300mmsup2bull Voltage level up to 42 kVbull Powder-coated metal housing or
corrosion-resistant high-grade steel for offshore uses
bull For MS cable connection set type RSTI
ULCSA WIND TURBINE POWER amp CONTROL CABLES
What can we do for you
Cable Wires amp Accessories CatalogCable Accessories CatalogData Network amp Bus Technology CatalogMedia Technology CatalogWind Power CatalogPhotovoltaic BrochureCall backField visit
MW
05
2011
50
00E
D
helukabelcom
Company
First name surname
Customer number (if applicable)
Street No
Zip City
Telephone Fax
Yes please include me in the mailing list for the HELUKABELreg e-mail newsletter(please check)
Email reply to saleshelukabelcom (US) saleshelukabelca (Canada) infohelukabelmx (Mexico)
HELUWINDreg WK DLO 2kV-TORSION
TRAYCONTROLreg X
Temperature range mdash flexing -40degC up to +90degC
Nominal voltage mdash 2000V
Torsion rating mdash +- 150deg per 1m
Approvals mdash RHHRHW-2 PRI PRII CSA RW90 CSA 222 No 38
VW-1cold impact test cold bend testwet or dry per UL44 for CT
use
Flame tests mdash CSA FT1 FT4 IEEE 1202Standard sizes mdash 8 AWG to 1111 kcmil
Temperature range mdash ULCSA TC -40degC up to +90degC
Nominal voltage mdash TC 600 V WTTC 1000 V
Approvals mdash
UL TC-ER (1277) amp WTTC (2277) - (18 AWG-500 kcmil) ITC-ER amp
PLTC-ER - (20-12 AWG) XHHW-2 (14 AWG-500 kcmil)
AWM 2586 -105degC 600V NFPA 79 Class I Div 2 per NEC Art 501
NEC Art 336 amp 392 Oil Res III 90degC DryWet -40degC Cold Bend
CSA C222 No 230 amp 239 - c(UL) CIC-TC FT4 (18-40 AWG) C222
No 210 - AWM III AB FT4
Standard sizes mdash 20 AWG to 500 kcmil
HELUKABELreg USA middot 1201 Wesemann Dr middot West Dundee IL 60118 middot T 847-930-5118 middot F 847-622-8766 middot saleshelukabelcomHELUKABELreg Canada middot 3650 Odyssey Dr Units 4 amp 5 middot Mississauga ON L5M 0Y9 middot T 289-444-5040 middot F 289-444-5041 middot saleshelukabelcaHELUKABELreg Mexico middot Business Park Coniacuten Carretera Federal 57 Meacutexico - Quereacutetaro Lateral Norte Km 201 + 100 El Marqueacutes Quereacutetaro
T+52 442 209 6400 middot infohelukabelmx
ULCSA WIND TURBINE POWER amp CONTROL CABLES
What can we do for you
Cable Wires amp Accessories CatalogCable Accessories CatalogData Network amp Bus Technology CatalogMedia Technology CatalogWind Power CatalogPhotovoltaic BrochureCall backField visit
MW
05
2011
50
00E
D
helukabelcom
Company
First name surname
Customer number (if applicable)
Street No
Zip City
Telephone Fax
Yes please include me in the mailing list for the HELUKABELreg e-mail newsletter(please check)
Email reply to saleshelukabelcom (US) saleshelukabelca (Canada) infohelukabelmx (Mexico)
HELUWINDreg WK DLO 2kV-TORSION
TRAYCONTROLreg X
Temperature range mdash flexing -40degC up to +90degC
Nominal voltage mdash 2000V
Torsion rating mdash +- 150deg per 1m
Approvals mdash RHHRHW-2 PRI PRII CSA RW90 CSA 222 No 38
VW-1cold impact test cold bend testwet or dry per UL44 for CT
use
Flame tests mdash CSA FT1 FT4 IEEE 1202Standard sizes mdash 8 AWG to 1111 kcmil
Temperature range mdash ULCSA TC -40degC up to +90degC
Nominal voltage mdash TC 600 V WTTC 1000 V
Approvals mdash
UL TC-ER (1277) amp WTTC (2277) - (18 AWG-500 kcmil) ITC-ER amp
PLTC-ER - (20-12 AWG) XHHW-2 (14 AWG-500 kcmil)
AWM 2586 -105degC 600V NFPA 79 Class I Div 2 per NEC Art 501
NEC Art 336 amp 392 Oil Res III 90degC DryWet -40degC Cold Bend
CSA C222 No 230 amp 239 - c(UL) CIC-TC FT4 (18-40 AWG) C222
No 210 - AWM III AB FT4
Standard sizes mdash 20 AWG to 500 kcmil
HELUKABELreg USA middot 1201 Wesemann Dr middot West Dundee IL 60118 middot T 847-930-5118 middot F 847-622-8766 middot saleshelukabelcomHELUKABELreg Canada middot 3650 Odyssey Dr Units 4 amp 5 middot Mississauga ON L5M 0Y9 middot T 289-444-5040 middot F 289-444-5041 middot saleshelukabelcaHELUKABELreg Mexico middot Business Park Coniacuten Carretera Federal 57 Meacutexico - Quereacutetaro Lateral Norte Km 201 + 100 El Marqueacutes Quereacutetaro
T+52 442 209 6400 middot infohelukabelmx