Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and...

16
PFEIFER SEIL- UND HEBETECHNIK GMBH DR.-KARL-LENZ-STRASSE 66 87700 MEMMINGEN TEL. Support +49 (0) 83 31- 937-184 Sales +49 (0) 83 31- 937-312 FAX +49 (0) 83 31- 937-342 E-MAIL [email protected] INTERNET www.pfeifer.de Win the race against deadlines PFEIFER Steel Bearings Made in Germany 10/2007

Transcript of Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and...

Page 1: Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and ensures that buildings are available for use ... DIN 18800 part 7, with supplement

PFEIFERSEIL- UND HEBETECHNIKGMBH

DR.-KARL-LENZ-STRASSE 6687700 MEMMINGENTEL. Support +49 (0) 83 31-937-184

Sales +49 (0) 83 31-937-312FAX +49 (0) 83 31-937-342E-MAIL [email protected] www.pfeifer.de

Win the race against deadlines

PFEIFER Steel Bearings

Made in Germany

10/2007

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PFEIFER Steel Bearings – the new generation of directsupports without bracketconsole strips

High speed commercial successDetailed planning of ceiling supports, building regulationsapproval, manufacturing of the ceiling supports – why notoutsource all these steps at an early stage to PFEIFER, yourindustrial supplier?Our team of engineers has developed the product design inaccordance with the latest standards. In our medium-sizedproduction facilities, employees with many years’ of experiencemanufacture the steel bearings on automatic productionmachinery using high-grade materials. The processes are fullycompliant with German standards, delivering highest repeataccuracy within the framework of a certified quality assurancesystem.We think that you will not find a faster or more reliable process forinstalling floor panels.

Installation of reinforcement Installation in precast concretecomponents

Series production / stocks

1. 2. 3.

Made in Germany

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Fast

• Structural type approval has alreadybeen obtained in accordance withDIN 1045-1. This reduces planningtime to a minimum and ensures thatbuildings are available for usesignificantly sooner

• Level of pre-fabricated componentuse is maximised

• Fastest assembly and installation• Screeding work is no longer an

absolute necessity once the toppingslabs have been concreted

Reliable and safe

• Safety and reliability - structuralverification and type approval havealready been obtained in accordancewith DIN 1045-1

• Maximum building reliability• Detailed planning can be outsourced to

the supplier at an early stage• Introduction of loads with pinpoint

accuracy

Cost-effective

• Cost savings thanks to the lowerinstallation costs achieved as a resultof the greater speed of installation

• Significantly higher level of pre-fabricated component use

• Less planning outlay• Shorting building times

View from underneathInstallation view

5.

4. Versatile

Possible floor/ceiling constructionswith PFEIFER steel bearings:

• TT ceilings

• Main and secondary joists*

• Trough plates + precast ceilings/floors

* Special structural verification required(not covered by the structural typeapproval)

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The PFEIFER Steel Bearing – the keyto success on your construction site

Planning benefits

• No bracket console strips on ceiling joists• Reliable planning in terms of building regulations thanks to the

structural type approval in accordance with both the old and the newversions of DIN 1045-1

• Minimal excentricity on the ceiling joist• Arbitrary installation sequence• No manual calculations, as all calculations can be performed with the

aid of tables and/or software• No unwanted constraining moments• Introduction of loads with pinpoint accuracy

Manufacturing benefits

• Extremely straightforward formwork and construction of rectangularceiling joists

• No need for dowel measurements• Reduced reinforcement in the ceiling joists

Installation benefits

• Greater speed of installation• Flexible installation sequence• No dowelling• No neoprene bearings• Low load eccentricity on the supports => lower torsional loads• No additional installation or assembly supports required• Safe and reliable installation as there is no opportunity to make

mistakes

Benefits for the constructor/owner

• Significantly shorter building time• Building available for use much sooner• Optimum exploitation of full building height• Huge cost savings – usually in the region of tens of percentage points• No bracket console strips which collect dirt• Clear bottom view of the ceiling

Single-sided installation

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5© 2004 Copyright PFEIFER, D-87700 Memmingen. Subject to technical alteration. Errors excepted. Date: 10/2007

PFEIFER Steel BearingsItem no. 05.340

Connection systems

Steel bearings

PFEIFER Steel Bearings absorb theintegral weight loads during the instal-lation of TT-beams. Together with theinserted reinforcement and the pou-red-in-place layer of concrete, trafficloads are safely and reliably divertedinto the ceiling joists. The overallload-bearing structure can be plannedand calculated much more easily andconstructed without bracket consolestrip supporting joists.

The lower building heights and cleanbottom views of the ceilings have apositive impact on the general appea-rance of the building.

Just 3 types of steel bearing are re-quired to cover the full range of TT-beams with span widths of up to25 m.

Ceiling joists5) and trough plates5) canalso be supported quickly and cost-effectively.

Material:Rolled steel S 355Concrete steel BSt 500S, forgedPrecision steel pipeSpot-welded support plate

All welding work is performed inaccordance with the full-scale certi-ficate of welding competence accor-ding to DIN 18800 and the weldingsuitability certificate according toDIN 4099

The anchoring bar can be unscrewedfor transport and storage. The lengthof the anchoring bar is manufacturedper order to match the web.

Ref. no. VRd, construction1)2)3) Type Dimensions in mm Approx. weight

kN dS l h k a c b H d B kg/unit4)

05.340.252.052 83 HEA 100 25 520 96 20 80 120 100 ab 225- 500 20 90 13,505.340.252.065 100 HEB 100 25 520 100 20 80 120 100 ab 250- 500 20 90 15,505.340.282.082 130 HEB 120 28 520 120 20 80 120 120 ab 300-1000 20 100 22,5

Please use the order form on page 15 for all orders or enquiries. Special sizes are available on request.

Made in Germany

Additional information available from www.pfeifer.de:• Detailed examples showing calculations and dimensions• Current type testing reports from LGA Augsburg• Dimensioning software

1) Rated resistance of the bearing support force during construction2) Calculated horizontal force due to constraint: HRd = 0.20 x VRd, total3) During construction, the partial safety factor of the influences must not be reduced. The own weight should always be based on γG = 1.35.4) For H max.5) Special structural calculations required (not covered by the structural type approval)

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Bear

ing

supp

ort

forc

e du

ring

inst

alla

tion

Bearing support force in the end state

Topping reinforcement at least Q188A Plate

Inserted hoop below 45°Ø see dimensioning tables

Same hoop diametersSee table

Hoops in accordancewith the structural requirements

Hoop

3 Ø

8 in

the

area

of t

hean

chor

ing

plat

e –

Leg

leng

th 7

0 cm

Hoop

Ø 8

; s ≤

10

cm o

ver e

ntire

web

hei

ght

Leg

leng

th 7

0 cm Web reinforcement in

accordance with the structural requirements

Web

General technical application criteria

1 Embedding depth of the anchoring plate in the web:l ≥ 0,55 ⋅ hWeb ≥ 210 mm [Ordering size H ≥ l + 15 mm]

Minimum anchoring bar lengthsHEA 100 : H ≥ 225 mmHEB 100 : H ≥ 250 mmHEB 120 : H ≥ 300 mm

2 Overlapping length of the upper hoop caps with the continuous main hoop:

lS, required= 1,40 ⋅ As, required ⋅ lb (Concrete quality of concrete topping) ≥ 200 mmAs, present

As, required

As, present: Utilisation of the hoop caps – see dimensioning tables.

3 Concrete steel reinforcementsConcrete steel reinforcements in accordance with the table (at least 2∅ 12 with end hooks).

4 Anchoring length of the concrete steel reinforcements at the bearing:Direct support:

lb, dir, required = 2 ⋅ αa ⋅ lb ⋅As, required ≥ 6 ds ≥ 140 mm

3 As, present

Indirect support:

lb, ind, required = αa ⋅ lb ⋅As, required ≥ 10 ds ≥ 140 mmAs, present

As, required : Concrete steel cross-section taken from the dimensioningtable which is required to absorb VRd, total

As, present : Installed concrete steel cross-sectionαa : 0.70 for angled hooks and loops

5 Anchoring length of the concrete steel reinforcements after theintersection of the compression strut:lb, net, erf = αa ⋅ lb ⋅

As, required ≥ 10 dsAs, present

As, required : Concrete steel cross-section taken from the dimensioningtable which is required to absorb VRd, total

As, present : Installed concrete steel cross-section

6 Opened out hoop (2 layered):Diameter: See dimensioning tableBending form: – Position the vertical leg up to the upper edge of the web

– Length of the horizontal leg: ∅ 8 mm hoop: ≥ 450 mm∅ 10 mm hoop: ≥ 550 mm

– Bending roller diameter at the point where it is opened out: ≥ 15 ds

Note: The opened out hoop can be used to anchor the lower webreinforcement (see point 7).

7 Anchoring of the lower web reinforcement:Ib, ind, present : Existing anchoring length of the lower web reinforcement

– see table.lb, ind, required : Required anchoring length (indirect support):

lb, ind, present = αa ⋅ lb ⋅As, required ≥ 10 ds ≥ 120 mmAs, present

As, required : Required concrete steel cross-section of the lower web at thebearing:

As, required : = Ftd

fyd

Ftd : Force requiring anchoring at the bearing (rated value)Ftd = ς ⋅ VEd

VEd :Rated value for the incident total verticalbearing force (in the end state)

ς : Ratio value (see dimensioning table)Notes: – The cross-section of the opened out hoop (2 layered) may be

applied to As, present (see point 6).– The present tie rod cross-section may be used if necessary for

anchoring of the web reinforcement.– The calculated horizontal force due to constraint (20% of VRd,

total) is included in Ftd.Further (external) perpendicular forces may also need to betaken into account in addition.

– DIN 1045-1 / 12.6, 12.8 – 12.10 and 13.2.2 must be takeninto account.6

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8 Cross reinforcement in accordance with DIN 1045-1 / 12.6.3:Minimum 1 ∅ 8.To be bent off at right angles if in the area of the steel support.

9 Anchoring of the inserted hoop in the precast part:lb, net : Minimum dimension of the anchoring length of the inserted

hoop from the middle of the concentrated horizontal hoopsdepending on the web height:300 mm ≤ hweb < 400 mm : lb,net ≥ 100 mm400 mm ≤ hweb < 500 mm : lb,net ≥ 150 mm500 mm ≤ hweb : lb,net ≥ 200 mmIf necessary the hoop can bent at an angle over the lower webreinforcement.

10 Upper edge of the hoop caps and inserted hoops:The hoop caps and inserted hoops should be taken up as high as theconcrete covering permits (minimum clear distance of 10 mm betweenhoop and steel profile).

11 Location of the inserted hoop:The inserted hoop should be positioned as closely to the corner as theconcrete covering permits.

12 Width of the inserted hoop:The inserted hoop should be as wide as possible.

13 Hoop for splitting tensile force and edge tensile force ZR:To be calculated and verified separately in each case for the rated value ofthe incident total vertical bearing force VEd.Thin rod diameters should be used for cap hoops. Verification in accordance with DAfStb, issue 240, section 5.3.

14 Point of application of the load during construction:100 mm from the edge of the bearing

15 Point of application of the loads in the end state:50 mm from the edge of the bearing

16 Effective bearing force during construction VEd, construction :Own weight of the precast part (γG=1.35)

+ Own weight of the concrete topping (γG=1.35)+ 1.00 kN man load (γQ=1,5)

17 Manufacturer qualifications for welding work:Class D manufacturer welding qualification required in accordance withDIN 18800 part 7, with supplement for DIN 4099 parts 1 and 2.

18 Screwed fixtures:Bolt part of the connecting bar and threaded part of the welded sleeve in accordance with the general building regulations approval (section 1.5-81).

19 Cutouts in the level surface:In the bearing area, cutouts in the level surface must be at least one floorthickness away from the outer edge of the web. Reinforcements shouldbe replaced as required.

1 Basis for calculations:DIN 1045-1 July 2001edition DIN 18800 November 1990 edition

2 MaterialsConstruction steel: S 355, S 235Concrete steel: BSt 500 S(A), BSt 500 S(B)Concrete for precast parts: TT plate at least C35/45 (the concrete of the

precast part must be fully hardened at the startof construction).Load-bearing components (ceiling joist / wall)at least C25/30 or at least the concrete qualityof the concrete topping.

Concrete topping: Concrete strength classes C20/25 to C30/37.See dimensioning tables.

3 Loads:Predominantly static in accordance with DIN 1055-3 / 3.2.1.Additional structural calculations and verification are required if the loadsare not predominantly static in accordance with DIN 1055-3 / 3.2.2.

4 Loads on the poured-in-place concrete floor during construction siteoperations:Prerequisite: minimum strength of the young concrete at least 40% of fck ofthe concrete topping.Without more accurate calculations, the average traffic load constructionsite operation must not exceed a value of qk = 1.00 kN/m2.

5 Fire resistance:The steel bearing structure complies with fire resistance class F120 inaccordance with DIN 4102, part 2, provided the component itself complieswith this classification in accordance with DIN 4102, part 4. DIN 4102, part4, section 3.2.4.8 must be observed. The required concrete covering of theanchor plate must also be taken into account.

6 Exposition classesFor the structural type calculations, the exposition classes XC1 – XC3 areused in accordance with DIN 1045-1, Table 3, as the basis for calculationsof reinforcement corrosion. If exposition classes with more far-reachingrequirements in terms of the minimum concrete strength classification orthe minimum concrete covering thickness are present then additional calcu-lations and verifications may be required.It may be necessary to additionally coat the underside of the steel bearingswith a layer of anti-corrosion protection. In this case the planned concretethickness is 15 mm.

7 General notes:The definitions in DIN 1045-1, DIN 1045-2 and DIN 1045-3 must be takeninto account in relation to the installation and location of the reinforcement.The composition of the concrete (maximum grain diameter of the mineralaggregate dg) may need to be matched to the present separation/spacing inany given case.

8 Other calculations and verifications:The precast parts themselves and the transmission of forces both need tobe verified with separate calculations for every individual case.

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Overview of the available dimensioning tables in accordance with DIN 1045-1

HEA 100 HEB 100 HEB 120Concrete Concrete Concrete Concrete Concrete Concrete Concrete Concrete Concretetopping topping topping topping topping topping topping topping toppingC 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37

Web heightsX X X

30 ≤ h < 40

Web heightsX X X X X X

40 ≤ h < 50

Web heightsX X X X X X X X X

h ≥ 50

• Noncompliant boundary conditions (trough plates and ceiling joists)can be verified within the course of special structural calculations.

• A detailed sample calculation can be found at www.pfeifer.de.

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Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hWeb [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]hWeb ≥ 50 15 137,51 137,51 137,51 2,26 2,26 2,26 2 12

195,28 202,41 203,08 4,41 4,52 4,52 4 12223,35 251,42 5,32 6,37 6 12

hWeb ≥ 50 16 141,95 141,95 141,95 2,26 2,26 2,26 2 12209,17 212,70 212,70 4,52 4,52 4,52 4 12214,96 247,95 274,21 4,94 5,96 6,79 6 12

hWeb ≥ 50 17 146,28 146,28 146,28 2,26 2,26 2,26 2 12214,99 216,45 216,45 4,52 4,52 4,52 4 12236,35 273,88 286,15 5,29 6,48 6,79 6 12

294,45 7,60 8 12hWeb ≥ 50 18 150,51 150,51 150,51 2,26 2,26 2,26 2 12

222,70 223,99 223,99 4,52 4,52 4,52 4 12252,91 288,19 295,55 5,59 6,79 6,79 6 12

314,90 8,27 8 12hWeb ≥ 50 19 154,63 154,63 154,63 2,26 2,26 2,26 2 12

229,85 231,36 231,36 4,52 4,52 4,52 4 12268,49 301,32 304,77 5,89 6,79 6,79 6 12

306,99 329,69 7,43 8,70 8 12hWeb ≥ 50 20 158,66 158,66 158,66 2,26 2,26 2,26 2 12

236,22 237,48 237,48 4,52 4,52 4,52 4 12284,01 310,30 313,68 6,25 6,79 6,79 6 12

326,50 346,04 7,88 9,05 8 12hWeb ≥ 50 21 162,59 162,59 162,59 2,26 2,26 2,26 2 12

241,56 242,85 242,85 4,52 4,52 4,52 4 12300,36 318,52 322,07 6,61 6,79 6,79 6 12

339,02 353,52 8,22 8,52 8 12hWeb ≥ 50 22 166,43 166,43 166,43 2,26 2,26 2,26 2 12

246,85 248,17 248,17 4,52 4,52 4,52 4 12312,35 326,61 330,35 6,79 6,79 6,79 6 12

352,87 360,99 8,57 8,85 8 12hWeb ≥ 50 23 170,18 170,18 170,18 2,26 2,26 2,26 2 12

252,07 253,41 253,41 4,52 4,52 4,52 4 12323,25 334,61 338,53 6,79 6,79 6,79 6 12332,43 361,61 363,72 7,21 8,80 8,58 8 12

hWeb ≥ 50 24 173,84 173,84 173,84 2,26 2,26 2,26 2 12257,24 258,59 258,59 4,52 4,52 4,52 4 12331,64 338,69 342,27 6,79 6,79 6,79 6 12345,88 364,33 366,43 7,38 8,65 8,57 8 12

8

Dimensioning tables

Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hSteg [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]

40 ≤ hWeb < 50 15 127,80 127,80 127,80 2,26 2,26 2,26 2 12177,39 180,83 181,61 4,52 4,52 4,52 4 12190,75 215,36 228,22 5,03 6,15 6,79 6 12

40 ≤ hWeb < 50 16 131,56 131,56 131,56 2,26 2,26 2,26 2 12181,26 188,02 188,78 4,52 4,52 4,52 4 12205,08 233,24 238,36 5,46 6,70 6,79 6 12

250,52 7,63 8 1240 ≤ hWeb < 50 17 135,24 135,24 135,24 2,26 2,26 2,26 2 12

187,77 191,44 194,96 4,52 4,52 4,52 4 12220,83 248,14 248,14 6,03 6,79 6,79 6 12

270,81 8,44 8 1240 ≤ hWeb < 50 18 138,85 138,85 138,85 2,26 2,26 2,26 2 12

194,22 197,84 197,84 4,52 4,52 4,52 4 12237,51 252,07 256,64 6,31 6,79 6,79 6 12

261,91 292,96 7,80 9,05 8 1240 ≤ hWeb < 50 19 142,39 142,39 142,39 2,26 2,26 2,26 2 12

200,60 204,11 204,11 4,52 4,52 4,52 4 12244,69 261,88 266,58 6,71 6,79 6,79 6 12

281,86 303,74 8,25 9,05 8 1240 ≤ hWeb < 50 20 145,85 145,85 145,85 2,26 2,26 2,26 2 12

206,91 210,23 210,23 4,52 4,52 4,52 4 12259,84 271,59 275,67 6,79 6,79 6,79 6 12

298,76 318,27 8,08 9,05 8 1240 ≤ hWeb < 50 21 149,25 149,25 149,25 2,26 2,26 2,26 2 12

213,15 215,85 215,85 4,52 4,52 4,52 4 12269,82 281,14 284,32 6,79 6,79 6,79 6 12279,03 311,66 322,16 7,43 8,98 8,84 8 12

40 ≤ hWeb < 50 22 152,58 152,58 152,58 2,26 2,26 2,26 2 12219,33 221,39 221,39 4,52 4,52 4,52 4 12278,66 290,37 292,75 6,79 6,79 6,79 6 12297,03 323,64 325,11 7,75 8,84 8,67 8 12

40 ≤ hWeb < 50 23 155,85 155,85 155,85 2,26 2,26 2,26 2 12225,44 226,87 226,87 4,52 4,52 4,52 4 12287,41 299,50 300,97 6,79 6,79 6,79 6 12305,84 326,71 328,04 7,75 8,59 8,52 8 12

40 ≤ hWeb < 50 24 159,06 159,06 159,06 2,26 2,26 2,26 2 12231,49 232,28 232,28 4,52 4,52 4,52 4 12296,06 308,21 309,01 6,79 6,79 6,79 6 12320,70 329,77 330,95 8,31 8,45 8,38 8 12

HEB 100 Lateral force resistance during construction: VRd, Construction = 83,0 kN5)

HEA 100 Lateral force resistance during construction: VRd, Construction = 83,0 kN5)

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Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoopcap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37

ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]8 8 10 0,44 0,44 0,44 1,00 1,00 1,00 12,00 12,00 12,008 8 10 0,91 0,94 0,94 1,00 1,00 1,00 12,00 12,00 12,00

10 8 12 0,71 0,86 1,00 1,00 1,00 12,00 12,008 8 10 0,47 0,47 0,47 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 12,01 12,04 12,0410 8 12 0,68 0,83 0,95 1,00 1,00 1,00 12,00 12,00 12,708 8 10 0,50 0,50 0,50 1,00 1,00 1,00 12,00 12,00 12,008 8 10 0,96 0,96 0,96 1,00 1,00 1,00 13,49 13,53 13,5310 8 12 0,77 0,95 0,97 1,00 1,00 1,00 12,00 12,06 13,2810 8 12 0,99 1,00 13,938 8 10 0,53 0,53 0,53 1,00 1,00 1,00 12,00 12,00 12,008 8 10 0,98 0,98 0,98 1,00 1,00 1,00 13,86 13,91 13,9110 8 12 0,82 0,97 0,98 1,00 1,00 1,00 12,82 13,50 13,7110 8 12 1,00 1,00 15,158 8 10 0,55 0,55 0,55 1,00 1,00 1,00 12,00 12,00 12,008 8 10 0,99 0,99 0,99 1,00 1,00 1,00 14,19 14,24 14,2410 8 12 0,84 0,98 0,99 1,00 1,00 1,00 13,77 14,03 14,1010 8 12 0,98 1,00 1,00 1,00 14,67 16,928 8 10 0,58 0,58 0,58 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 14,55 14,64 14,6410 8 12 0,85 1,00 1,00 1,00 1,00 1,00 14,73 14,34 14,4810 8 12 1,00 0,97 1,00 1,00 15,58 18,348 8 10 0,60 0,60 0,60 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 14,97 15,05 15,0510 8 12 0,87 1,00 1,00 1,00 1,00 1,00 15,56 14,75 14,9010 8 12 1,00 0,83 1,00 1,00 17,27 18,578 8 10 0,62 0,62 0,62 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 15,34 15,42 15,4210 8 12 0,83 1,00 1,00 1,00 1,00 1,00 16,67 15,13 15,2710 8 12 0,96 0,85 1,00 1,00 18,78 20,738 8 10 0,64 0,64 0,64 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 15,68 15,75 15,7510 8 12 0,90 1,00 1,00 1,00 1,00 1,00 16,25 15,47 15,6010 8 12 0,90 0,87 0,84 1,00 1,00 1,00 16,77 20,48 20,918 8 10 0,66 0,66 0,66 1,00 1,00 1,00 12,00 12,00 12,008 8 10 1,00 1,00 1,00 1,00 1,00 1,00 15,99 16,06 16,0610 8 12 0,91 0,99 1,00 1,00 1,00 1,00 16,40 16,55 16,6810 8 12 0,91 0,86 0,91 1,00 1,01 1,01 17,13 20,90 20,55

1) Calculated horizontal force due to constraint: HRd = 0.20 x VRd, total

2) Intermediate values can be calculated by linear extrapolation.3) Alternatively, you can also opt for thinner rod diameters with an overall equal or greater concrete steel cross-section.4) Refer to the “General technical application criteria” on page 6/7 for information about the layout and design of the mounting reinforcement.5) During construction, the partial safety factor of the influences must not be reduced. The own weight should always be based on γG = 1.35.

Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoopcap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37

ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]8 8 10 0,46 0,46 0,46 1,28 1,28 1,28 12,00 12,00 12,008 8 10 0,81 0,95 0,98 1,25 1,24 1,24 13,49 12,29 12,03

10 8 12 0,63 0,74 0,77 1,24 1,24 1,24 12,88 13,26 13,658 8 10 0,49 0,49 0,49 1,27 1,27 1,27 12,00 12,00 12,008 8 10 0,83 0,97 1,00 1,25 1,24 1,23 14,92 12,62 12,3710 8 12 0,64 0,75 0,77 1,24 1,24 1,23 13,71 14,07 14,1310 8 12 0,84 1,24 15,738 8 10 0,52 0,52 0,52 1,26 1,26 1,26 12,00 12,00 12,008 8 10 0,84 0,95 1,00 1,24 1,23 1,22 15,28 14,04 12,7910 8 12 0,66 0,76 0,76 1,24 1,22 1,22 14,48 14,58 14,5810 8 12 0,86 1,24 16,778 8 10 0,55 0,55 0,55 1,25 1,25 1,25 12,00 12,00 12,008 8 10 0,86 0,97 0,97 1,23 1,22 1,22 15,57 14,40 14,4010 8 12 0,67 0,79 0,88 1,23 1,22 1,21 15,00 16,21 15,2110 8 12 0,79 0,88 1,24 1,24 17,11 17,598 8 10 0,58 0,58 0,58 1,24 1,24 1,24 12,00 12,00 12,008 8 10 0,88 0,99 0,99 1,22 1,22 1,22 15,82 14,73 14,7310 8 12 0,69 0,81 0,90 1,24 1,21 1,20 17,38 16,44 15,4610 8 12 0,81 0,90 1,23 1,23 17,81 19,408 8 10 0,60 0,60 0,60 1,23 1,23 1,23 12,00 12,00 12,008 8 10 0,90 1,00 1,00 1,21 1,21 1,21 16,03 15,03 15,0310 8 12 0,70 0,83 0,90 1,22 1,20 1,19 17,81 16,63 15,8110 8 12 0,83 0,92 1,20 1,21 18,07 19,728 8 10 0,62 0,62 0,62 1,22 1,22 1,22 12,00 12,00 12,008 8 10 0,92 1,00 1,00 1,20 1,20 1,20 16,20 15,42 15,4210 8 12 0,72 0,84 0,90 1,20 1,18 1,18 17,98 16,79 16,1810 8 12 0,72 0,84 0,89 1,22 1,23 1,20 18,54 20,59 20,288 8 10 0,65 0,65 0,65 1,22 1,22 1,22 12,00 12,00 12,008 8 10 0,94 1,00 1,00 1,19 1,19 1,19 16,35 15,76 15,7610 8 12 0,73 0,86 0,90 1,19 1,17 1,17 18,10 16,92 16,5410 8 12 0,73 0,86 0,85 1,20 1,21 1,20 19,00 20,77 20,948 8 10 0,67 0,67 0,67 1,21 1,21 1,21 12,00 12,00 12,008 8 10 0,96 1,00 1,00 1,18 1,18 1,18 16,47 16,08 16,0810 8 12 0,75 0,88 0,89 1,18 1,16 1,16 18,20 17,03 16,8810 8 12 0,75 0,82 0,81 1,19 1,20 1,19 19,00 21,37 21,608 8 10 0,69 0,69 0,69 1,20 1,20 1,20 12,00 12,00 12,008 8 10 0,98 1,00 1,00 1,17 1,17 1,17 16,58 16,36 16,3610 8 12 0,76 0,89 0,89 1,17 1,12 1,15 18,28 17,18 17,2110 8 12 0,76 0,78 0,77 1,20 1,19 1,19 21,80 22,01 22,24

9

Concrete qualities: C 20/25 C 25/30 C 30/37

Concrete qualities: C 20/25 C 25/30 C 30/37

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10

Dimensioning tables

Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hWeb [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]

30 ≤ hWeb < 40 15 127,80 127,80 127,80 2,26 2,26 2,26 2 12155,78 159,36 159,36 3,62 3,78 3,78 4 12

30 ≤ hWeb < 40 16 131,56 131,56 131,56 2,26 2,26 2,26 2 12168,26 170,33 170,33 4,17 4,26 4,26 4 12

30 ≤ hWeb < 40 17 135,24 135,24 135,24 2,26 2,26 2,26 2 12178,30 178,30 178,30 4,52 4,52 4,52 4 12

30 ≤ hWeb < 40 18 138,85 138,85 138,85 2,26 2,26 2,26 2 12182,77 182,77 182,77 4,52 4,52 4,52 4 12191,66 191,66 191,66 5,21 5,21 5,21 6 12

30 ≤ hWeb < 40 19 142,33 142,33 142,33 2,26 2,26 2,26 2 12187,11 187,11 187,11 4,52 4,52 4,52 4 12194,15 194,15 194,15 5,04 5,04 5,04 6 12

30 ≤ hWeb < 40 20 145,54 145,54 145,54 2,26 2,26 2,26 2 12191,33 191,33 191,33 4,52 4,52 4,52 4 12195,89 195,89 195,89 4,84 4,84 4,84 6 12

30 ≤ hWeb < 40 21 148,67 148,67 148,67 2,26 2,26 2,26 2 12195,46 195,46 195,46 4,52 4,52 4,52 4 12197,63 197,63 197,63 4,67 4,67 4,67 6 12

30 ≤ hWeb < 40 22 151,73 151,73 151,73 2,26 2,26 2,26 2 12199,35 199,35 199,35 4,52 4,52 4,52 4 12

30 ≤ hWeb < 40 23 154,73 154,73 154,73 2,26 2,26 2,26 2 12201,06 201,06 201,06 4,38 4,38 4,38 4 12

30 ≤ hWeb < 40 24 157,67 157,67 157,67 2,26 2,26 2,26 2 12202,76 202,76 202,76 4,26 4,26 4,26 4 12

Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hWeb [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]hWeb ≥ 50 16 156,50 156,50 156,50 2,26 2,26 2,26 2 12

222,95 227,42 227,42 4,52 4,52 4,52 4 12231,29 263,00 284,72 5,63 5,98 6,64 6 12

hWeb ≥ 50 17 160,65 160,65 160,65 2,26 2,26 2,26 2 12232,08 233,07 233,07 4,52 4,52 4,52 4 12253,35 281,07 297,44 5,37 6,47 6,79 6 12

307,28 8,05 8 12hWeb ≥ 50 18 164,70 164,70 164,70 2,26 2,26 2,26 2 12

237,29 239,74 239,74 4,52 4,52 4,52 4 12269,60 288,62 306,66 5,66 6,30 6,79 6 12

326,24 8,80 8 12hWeb ≥ 50 19 168,65 168,65 168,65 2,26 2,26 2,26 2 12

243,73 246,32 246,32 4,52 4,52 4,52 4 12285,21 310,77 314,53 5,97 6,79 6,79 6 12

320,29 330,95 7,76 9,05 8 12hWeb ≥ 50 20 172,51 172,51 172,51 2,26 2,26 2,26 2 12

250,08 252,49 252,49 4,52 4,52 4,52 4 12300,74 317,75 320,97 6,33 6,79 6,79 6 12

333,27 346,04 8,21 9,05 8 12hWeb ≥ 50 21 176,28 176,28 176,28 2,26 2,26 2,26 2 12

255,47 257,76 257,76 4,52 4,52 4,52 4 12317,10 323,60 327,07 6,69 6,79 6,79 6 12

339,85 356,43 8,49 9,05 8 12hWeb ≥ 50 22 179,96 179,96 179,96 2,26 2,26 2,26 2 12

260,65 262,97 262,97 4,52 4,52 4,52 4 12324,82 329,18 332,95 6,79 6,79 6,79 6 12331,50 355,14 360,99 7,26 8,47 8,89 8 12

hWeb ≥ 50 23 183,55 183,55 183,55 2,26 2,26 2,26 2 12265,77 266,76 266,76 4,52 4,52 4,52 4 12330,03 334,79 338,69 6,79 6,79 6,79 6 12336,43 361,61 363,72 7,20 8,74 8,65 8 12

hWeb ≥ 50 24 187,07 187,07 187,07 2,26 2,26 2,26 2 12267,34 268,10 268,10 4,44 4,40 4,40 4 12335,52 341,26 344,31 6,79 6,79 6,79 6 12346,23 364,33 366,43 8,45 8,58 8,52 8 12

HEB 100 Lateral force resistance during construction: VRd, Construction = 100,0 kN5)

HEA 100 Lateral force resistance during construction: VRd, Construction = 83,0 kN5)

Page 11: Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and ensures that buildings are available for use ... DIN 18800 part 7, with supplement

11

1) Calculated horizontal force due to constraint: HRd = 0.20 x VRd, total

2) Intermediate values can be calculated by linear extrapolation.3) Alternatively, you can also opt for thinner rod diameters with an overall equal or greater concrete steel cross-section.4) Refer to the “General technical application criteria” on page 6/7 for information about the layout and design of the mounting reinforcement.5) During construction, the partial safety factor of the influences must not be reduced. The own weight should always be based on γG = 1.35.

Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoopcap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37

ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]8 8 10 0,48 0,48 0,48 1,40 1,40 1,40 12,00 12,00 12,008 8 10 0,62 0,65 0,65 1,38 1,37 1,37 13,92 13,92 13,928 8 10 0,51 0,51 0,51 1,39 1,39 1,39 12,00 12,00 12,008 8 10 0,64 0,65 0,65 1,38 1,37 1,37 16,86 16,86 16,868 8 10 0,54 0,54 0,54 1,38 1,38 1,38 12,00 12,00 12,008 8 10 0,57 0,57 0,57 1,37 1,37 1,37 18,91 18,91 18,918 8 10 0,56 0,56 0,56 1,37 1,37 1,37 12,00 12,00 12,008 8 10 0,65 0,65 0,65 1,36 1,36 1,36 19,84 19,84 19,848 8 10 0,56 0,56 0,56 1,38 1,38 1,38 22,75 22,75 22,758 8 10 0,59 0,59 0,59 1,35 1,35 1,35 12,03 12,03 12,038 8 10 0,63 0,63 0,63 1,36 1,36 1,36 20,71 20,71 20,718 8 10 0,55 0,55 0,55 1,37 1,37 1,37 23,00 23,00 23,008 8 10 0,60 0,60 0,60 1,34 1,34 1,34 12,17 12,17 12,178 8 10 0,60 0,60 0,60 1,35 1,35 1,35 21,53 21,53 21,538 8 10 0,55 0,55 0,55 1,36 1,36 1,36 23,00 23,00 23,008 8 10 0,61 0,61 0,61 1,33 1,33 1,33 12,31 12,31 12,318 8 10 0,57 0,57 0,57 1,34 1,34 1,34 22,31 22,31 22,318 8 10 0,55 0,55 0,55 1,34 1,34 1,34 23,00 23,00 23,008 8 10 0,63 0,63 0,63 1,32 1,32 1,32 12,43 12,43 12,438 8 10 0,55 0,55 0,55 1,33 1,33 1,33 23,00 23,00 23,008 8 10 0,64 0,64 0,64 1,31 1,31 1,31 12,55 12,55 12,558 8 10 0,55 0,55 0,55 1,32 1,32 1,32 23,00 23,00 23,008 8 10 0,64 0,64 0,64 1,30 1,30 1,30 12,66 12,66 12,668 8 10 0,55 0,55 0,55 1,31 1,31 1,31 23,00 23,00 23,00

Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoopcap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37

ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]8 10 10 0,46 0,46 0,46 1,00 1,00 1,00 12,00 12,00 12,008 10 10 0,98 0,99 0,99 1,00 1,00 1,00 12,00 12,00 12,00

10 10 12 0,79 0,80 0,79 1,07 1,00 1,00 12,08 12,26 13,428 10 10 0,49 0,49 0,49 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 12,28 12,96 12,9610 10 12 0,77 0,79 0,79 1,00 1,00 1,00 12,00 13,32 14,0510 10 12 1,00 1,01 14,448 10 10 0,51 0,51 0,51 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 13,37 13,53 13,5310 10 12 0,82 0,78 0,90 1,00 1,04 1,00 12,86 14,33 14,4810 10 12 1,00 1,05 15,778 10 10 0,54 0,54 0,54 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 13,89 14,05 14,0510 10 12 0,84 0,91 0,90 1,00 1,00 1,00 13,81 14,74 14,9510 10 12 0,98 0,89 1,01 1,10 15,10 17,908 10 10 0,56 0,56 0,56 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 14,35 14,50 14,5010 10 12 0,85 0,88 0,94 1,00 1,00 1,00 14,76 15,53 14,9710 10 12 0,92 0,83 1,03 1,03 16,76 20,148 10 10 0,58 0,58 0,58 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 14,77 14,92 14,9210 10 12 0,87 0,84 1,00 1,00 1,00 1,00 15,59 16,31 15,2110 10 12 1,00 0,89 1,05 1,05 17,74 20,038 10 10 0,60 0,60 0,60 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 15,16 15,29 15,2910 10 12 0,81 0,87 1,00 1,00 1,00 1,00 16,73 16,29 15,6610 10 12 0,88 1,00 0,77 1,00 1,06 1,04 16,64 17,22 21,738 10 10 0,62 0,62 0,62 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 15,50 15,58 15,5810 10 12 0,77 0,91 1,00 1,00 1,00 1,00 17,54 16,27 16,1110 10 12 0,68 0,94 0,96 1,00 1,06 1,06 18,97 19,81 19,718 10 10 0,64 0,64 0,64 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,00 1,00 1,00 15,68 15,74 15,7410 10 12 0,72 0,94 1,00 1,00 1,00 1,00 18,32 16,27 16,5110 10 12 0,87 0,97 0,91 1,09 1,06 1,05 20,49 19,63 20,48

Concrete qualities: C 20/25 C 25/30 C 30/37

Concrete qualities: C 20/25 C 25/30 C 30/37

Page 12: Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and ensures that buildings are available for use ... DIN 18800 part 7, with supplement

12

Dimensioning tables

Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hWeb [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]

40 ≤ hWeb < 50 16 146,54 146,54 146,54 2,26 2,26 2,26 2 12196,73 200,47 200,47 4,52 4,52 4,52 4 12219,66 241,73 246,97 5,64 6,57 6,79 6 12

261,53 7,60 8 1240 ≤ hWeb < 50 17 150,07 150,07 150,07 2,26 2,26 2,26 2 12

203,13 206,97 206,97 4,52 4,52 4,52 4 12234,83 256,28 256,39 6,06 6,79 6,79 6 12

258,66 280,15 7,40 8,47 8 1240 ≤ hWeb < 50 18 153,53 153,53 153,53 2,26 2,26 2,26 2 12

209,44 213,33 213,33 4,52 4,52 4,52 4 12245,47 265,19 265,52 6,43 6,79 6,79 6 12

276,26 294,39 7,83 8,37 8 1240 ≤ hWeb < 50 19 156,92 156,92 156,92 2,26 2,26 2,26 2 12

215,62 219,56 219,56 4,52 4,52 4,52 4 12261,47 273,84 274,37 6,79 6,79 6,79 6 12

291,61 306,65 8,22 8,74 8 1240 ≤ hWeb < 50 20 160,24 160,24 160,24 2,26 2,26 2,26 2 12

221,74 225,23 225,23 4,52 4,52 4,52 4 12274,57 282,27 282,97 6,79 6,79 6,79 6 12

303,22 318,27 8,55 9,05 8 1240 ≤ hWeb < 50 21 163,50 163,50 163,50 2,26 2,26 2,26 2 12

227,80 230,74 230,74 4,52 4,52 4,52 4 12283,40 290,49 291,35 6,79 6,79 6,79 6 12295,68 314,76 322,16 7,50 8,87 8,77 8 12

40 ≤ hWeb < 50 22 166,69 166,69 166,69 2,26 2,26 2,26 2 12233,80 236,18 236,18 4,52 4,52 4,52 4 12292,13 298,51 299,52 6,79 6,79 6,79 6 12302,57 323,64 325,11 7,72 8,54 8,46 8 12

40 ≤ hWeb < 50 23 169,82 169,82 169,82 2,26 2,26 2,26 2 12239,73 241,55 241,55 4,52 4,52 4,52 4 12300,38 305,20 306,03 6,79 6,79 6,79 6 12316,83 326,71 328,04 8,02 8,25 8,18 8 12

40 ≤ hWeb < 50 24 172,89 172,89 172,89 2,26 2,26 2,26 2 12244,92 246,85 246,85 4,50 4,52 4,52 4 12306,47 311,33 312,13 6,79 6,79 6,79 6 12326,75 329,77 330,95 8,14 7,99 7,93 8 12

Web height Plate thickness Lateral force resistance in the end state1) Horizontal concrete steel reinforcements(at the bearing)

Required diameter2) Recommendedreinforcement3)

C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37hWeb [cm] hPlate [cm] VRd, total [kN] VRd, total [kN] VRd, total [kN] As, required [cm] As, required [cm] As, required [cm] Qty ø [mm]hWeb ≥ 50 18 189,75 189,75 189,75 2,26 2,26 2,26 2 12

239,03 241,36 241,36 4,52 4,52 4,52 4 12282,97 288,62 308,16 6,12 6,25 6,79 6 12

326,55 8,30 8 12hWeb ≥ 50 19 193,40 193,40 193,40 2,26 2,26 2,26 2 12

245,03 247,47 247,47 4,52 4,52 4,52 4 12298,82 310,77 314,53 6,38 6,79 6,79 6 12

323,57 335,25 8,08 9,05 8 12hWeb ≥ 50 20 196,96 196,96 196,96 2,26 2,26 2,26 2 12

250,92 253,30 253,30 4,52 4,52 4,52 4 12309,08 317,75 320,97 6,79 6,79 6,79 6 12

334,16 348,26 8,38 9,05 8 12hWeb ≥ 50 21 200,44 200,44 200,44 2,26 2,26 2,26 2 12

256,22 258,57 258,57 4,52 4,52 4,52 4 12318,80 323,60 327,07 6,79 6,79 6,79 6 12324,13 339,85 356,43 7,31 8,40 9,05 8 12

hWeb ≥ 50 22 203,83 203,83 203,83 2,26 2,26 2,26 2 12261,40 263,76 263,76 4,52 4,52 4,52 4 12324,82 329,18 332,95 6,79 6,79 6,79 6 12331,50 355,14 360,99 7,56 8,99 8,86 8 12

hWeb ≥ 50 23 207,15 207,15 207,15 2,26 2,26 2,26 2 12265,88 266,76 266,76 4,50 4,44 4,44 4 12330,03 334,79 338,69 6,79 6,79 6,79 6 12338,87 361,61 363,72 7,59 8,68 8,54 8 12

hWeb ≥ 50 24 210,40 210,40 210,40 2,26 2,26 2,26 2 12267,34 268,10 268,10 4,36 4,32 4,32 4 12335,52 341,26 344,31 6,79 6,79 6,79 6 12346,23 364,33 366,43 7,80 8,39 8,27 8 12

HEB 120 Lateral force resistance during construction: VRd, Construction = 130,0 kN5)

HEB 100 Lateral force resistance during construction: VRd, Construction = 100,0 kN5)

Page 13: Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and ensures that buildings are available for use ... DIN 18800 part 7, with supplement

13

1) Calculated horizontal force due to constraint: HRd = 0.20 x VRd, total

2) Intermediate values can be calculated by linear extrapolation.3) Alternatively, you can also opt for thinner rod diameters with an overall equal or greater concrete steel cross-section.4) Refer to the “General technical application criteria” on page 6/7 for information about the layout and design of the mounting reinforcement.5) During construction, the partial safety factor of the influences must not be reduced. The own weight should always be based on γG = 1.35.

Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoop

cap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]

8 10 10 0,48 0,48 0,48 1,28 1,28 1,28 12,00 12,00 12,008 10 10 0,83 0,94 0,94 1,26 1,25 1,25 14,80 13,47 13,4710 10 12 0,60 0,73 0,74 1,26 1,25 1,25 14,20 15,39 15,6710 10 12 0,75 1,25 16,598 10 10 0,51 0,51 0,51 1,27 1,27 1,27 12,00 12,00 12,008 10 10 0,84 0,96 0,96 1,25 1,24 1,24 15,16 13,85 13,8510 10 12 0,60 0,75 0,75 1,25 1,24 1,24 15,00 16,12 16,1210 10 12 0,75 0,75 1,26 1,26 16,50 17,848 10 10 0,53 0,53 0,53 1,26 1,26 1,26 12,00 12,00 12,008 10 10 0,86 0,98 0,98 1,24 1,23 1,23 15,45 14,19 14,1910 10 12 0,67 0,75 0,75 1,25 1,23 1,23 16,69 16,53 16,5510 10 12 0,75 0,69 1,25 1,24 17,49 19,008 10 10 0,56 0,56 0,56 1,26 1,26 1,26 12,00 12,00 12,008 10 10 0,88 1,00 1,00 1,23 1,22 1,22 15,70 14,50 14,5010 10 12 0,69 0,76 0,76 1,24 1,22 1,22 17,41 16,93 16,9510 10 12 0,70 0,75 1,25 1,24 18,82 20,978 10 10 0,59 0,59 0,59 1,25 1,25 1,25 12,00 12,00 12,008 10 10 0,90 1,00 1,00 1,22 1,22 1,22 15,91 14,91 14,9110 10 12 0,70 0,75 0,75 1,23 1,21 1,21 17,73 17,31 17,3410 10 12 0,76 0,66 1,25 1,24 20,66 22,808 10 10 0,61 0,61 0,61 1,24 1,24 1,24 12,00 12,00 12,008 10 10 0,92 1,00 1,00 1,21 1,21 1,21 16,08 15,30 15,3010 10 12 0,72 0,75 0,75 1,22 1,20 1,20 17,88 17,68 17,7110 10 12 0,72 0,68 0,65 1,22 1,25 1,23 18,60 22,48 23,008 10 10 0,63 0,63 0,63 1,23 1,23 1,23 12,00 12,00 12,008 10 10 0,94 1,00 1,00 1,21 1,20 1,20 16,23 15,65 15,6510 10 12 0,73 0,75 0,75 1,20 1,19 1,19 18,00 18,03 18,0610 10 12 0,73 0,65 0,65 1,23 1,23 1,22 20,74 23,00 23,008 10 10 0,65 0,65 0,65 1,22 1,22 1,22 12,00 12,00 12,008 10 10 0,96 1,00 1,00 1,20 1,19 1,19 16,35 15,97 15,9710 10 12 0,74 0,71 0,71 1,19 1,19 1,19 18,19 18,62 18,6910 10 12 0,71 0,65 0,65 1,22 1,21 1,21 21,75 23,00 23,008 10 10 0,67 0,67 0,67 1,22 1,22 1,22 12,00 12,00 12,008 10 10 0,98 1,00 1,00 1,19 1,18 1,18 16,40 16,26 16,2610 10 12 0,70 0,81 0,81 1,19 1,18 1,18 18,86 19,28 19,3510 10 12 0,65 0,65 0,65 1,21 1,20 1,20 23,00 23,00 23,00

Mounting reinforcement Utilisation of the hoop caps Ratio value Present anchoring length of(hoops)4), each with 2 layers (see page 6, point 7) the lower web reinforcement

Hoop and Opened Insertedhoop out hoop

cap hoop below 45° C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37 C 20/25 C 25/30 C 30/37ø [mm] ø [mm] ø [mm] As, req / As, pres [cm] As, req / As, pres [cm] As, req / As, pres [cm] ς [-] ς [-] ς [-] lb, ind, pres [cm] lb, ind, pres [cm] lb, ind, pres [cm]

8 10 10 0,49 0,49 0,49 1,00 1,00 1,00 12,00 12,00 12,008 10 10 0,96 0,96 0,96 1,06 1,06 1,06 13,81 13,90 13,9010 10 12 0,82 0,89 0,86 1,05 1,07 1,04 13,76 13,63 14,9910 10 12 0,92 1,10 17,178 10 10 0,51 0,51 0,51 1,00 1,00 1,00 12,00 12,00 12,008 10 10 0,98 0,98 0,98 1,06 1,06 1,06 14,10 14,19 14,1910 10 12 0,84 0,93 0,90 1,04 1,06 1,06 14,54 14,79 14,9910 10 12 0,93 0,78 1,10 1,11 16,81 20,148 10 10 0,53 0,53 0,53 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,06 1,05 1,05 14,36 14,49 14,4910 10 12 0,85 0,94 0,95 1,06 1,06 1,07 16,12 15,20 14,9910 10 12 0,86 0,75 1,10 1,11 18,74 21,358 10 10 0,55 0,55 0,55 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,05 1,05 1,05 14,76 14,91 14,9110 10 12 0,87 0,84 0,92 1,06 1,06 1,07 15,77 16,33 15,6810 10 12 0,83 0,70 0,68 1,09 1,09 1,11 16,86 21,35 22,558 10 10 0,57 0,57 0,57 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,05 1,05 1,05 15,15 15,29 15,2910 10 12 0,88 0,85 0,87 1,07 1,05 1,06 15,99 17,52 16,4910 10 12 0,81 0,68 0,66 1,09 1,11 1,10 19,09 22,58 23,008 10 10 0,59 0,59 0,59 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,05 1,04 1,04 15,44 15,44 15,4410 10 12 0,84 0,82 0,83 1,05 1,05 1,06 17,80 18,34 17,2510 10 12 0,69 0,66 0,66 1,07 1,10 1,09 21,11 23,00 23,008 10 10 0,61 0,61 0,61 1,00 1,00 1,00 12,00 12,00 12,008 10 10 1,00 1,00 1,00 1,04 1,04 1,04 15,44 15,44 15,4410 10 12 0,81 0,77 0,89 1,05 1,06 1,06 18,58 18,03 17,9810 10 12 0,60 0,66 0,66 1,08 1,09 1,09 23,00 23,00 23,00

Concrete qualities: C 20/25 C 25/30 C 30/37

Concrete qualities: C 20/25 C 25/30 C 30/37

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Steel bearing type ds Torque

[mm] [Nm]

HEA 100, HEB 100 25 100

HEB 120 28 140

Installation instructionsAs the PFEIFER steel bearing and the associated tensile rod are suppliedloose (this takes up less space in transit), the connecting rod with plateneeds to be screwed into the sleeve of the steel support with a torquewrench before installation (e.g. using a PFEIFER torque wrench) (see Fig.1). Please observe the tightening torques in Table 1 when doing this. Onthin components the plates of the anchoring bar should be aligned parallelto the steel profile. To do this, the anchoring rods can be turned backaccordingly by up to a quarter of a turn.

The PFEIFER steel bearing (with screwed-in tensile rod) can be embeddedwith wire in the reinforcement cage which is to be constructed (see Fig.2). However, the steel bearing should not be fastened too tightly to thereinforcement cage in order to enable subsequent adjustments.

The mounting of the PFEIFER steel bearing can be performed using thefollowing methods:• bearing plate welded onto the steel formwork (Fig. 3)• wooden structure on the steel formwork (Fig. 4)• bearing plate attached to the steel formwork using magnet technology.

The steel bearings which are still movably attached in the reinforcementcage are then aligned in the longitudinal and lateral directions of the TT-beam (Fig. 5) and secured onto the bearing structure using a clampingdevice (e.g. Figs. 3 to 4).

In order to correctly position the horizontal concrete steel reinforcementswhich lie to the left and right of the PFEIFER steel bearing, correspondingcutouts are provided in the formwork (rake, Figs. 6 and 7). The gapsabove the rake can be closed off and sealed with polystyrene.

The mounting reinforcement should be installed with great care in accor-dance with the drawing on page 6. During installation of the reinforce-ment, the rulings contained in DIN 1045-1 must also be satisfied. Thecompleted reinforcement cages including PFEIFER steel bearings can thenbe lifted into the prepared TT-beam formwork.

After concreting, the horizontal concrete steel reinforcement outside theprecast element and the vertical hoop above the steel support must beclearly exposed (with no concrete residue in between) in order to obtain a good bond with the layer of poured-in-place concrete which is subse-quently cast (Fig. 8).

During installation of the precast TT-plate at the construction site, caremust be taken to ensure that the gap between the level surface of the TT-plate (Fig. 9) and the ceiling joist is closed, e.g. by means of a pre-com-pressed strip, in order to prevent escape of the cement paste during con-creting of the layer of poured-in-place concrete. The dimensions andinter-component gaps shown in Fig. 9 are obtained when the steel bearingis used. Wherever the steel bearings come to rest, the hoops in the ceilingjoists must be appropriately arranged order to enable the TT-plates to belaid with the above bearings and the lateral concrete steel reinforcement,as seen at the bottom of the picture on page 3.

14

Table 1 – Tightening torques

Figure 1

Figure 6

Figure 5

Figure 3

Figure 2

Figure 4

Figure 7

Figure 9

Figure 8

Page 15: Win the race against deadlines - PFEIFER · DIN 1045-1. This reduces planning time to a minimum and ensures that buildings are available for use ... DIN 18800 part 7, with supplement

15

Sender’s details

Building project

PFEIFER Steel Bearing

Company

Street

Town, postcode

Contact name

Tel.

Fax

Item Quantity Type H Net price Preferred delivery date[mm] [EUR]

Date and signature

Delivery address

(only if different from the order

address)

PFEIFER steel bearing

EnquiryOrder Please tick the relevant box

PFEIFER SEIL- UND HEBETECHNIK GMBHGeschäftsbereich BAUTECHNIKPostfach 1754 · D-87687 Memmingen

Fax +49 (0) 83 31-937-342

HEA 100dS � 25 mm, min H = 225 mm

HEB 100dS � 25 mm, min H = 250 mm

HEB 120dS � 28 mm, min H = 300 mm

When placing an order, please remember to specify the dimen-sion H. Lengths of 225 mm or greater (with increments of 25 mm) are always kept in stock.

Subject to the general terms of business of PFEIFER Seil- und Hebetechnik GmbH.

Please send us a copy of the latest CAD library on CD ROM.

≥ l+15 mm≥ 225 mm

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02.0

8.26

Köse

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PFEIFER SEIL- UNDHEBETECHNIK GMBHDr.-Karl-Lenz-Straße 66D-87700 MEMMINGENTelefon +49(0)8331-937-Telefax +49(0)8331-937-342E-Mail Internet www.pfeifer.de

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