William S. Anders Resume ~ updated january 2013

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William S. Anders 990 South Chapin Road Merrill, Michigan 48637 Work number: 989-757-6004 Cell Phone: 989-225-5902 Employment History : 2013-2015 : Staff Manufacturing Engineer, Nexteer Automotive Systems Specified, procured and launched NDT flaw detection equipment including eddy current, ultrasonic, modal resonance and process compensated resonance methods. Served as corporate cold heading and cold extrusion expert. Developed and procured grease and wipe tools, methods and equipment for lower steering column jackets. 1995-2012: Senior Process Development Engineer, Delphi Steering /Nexteer Automotive Systems Developed cold heading, forging and extrusion tools for new parts including inner tie rods and tie rod housings; upper and lower tilt yokes ; steering shafts; tripot and cross-groove outer races. Refined, validated and launched orbital cold forming process for variable ratio rack teeth. Managed a $4 M project to move two 2000 Ton warm form presses and associated equipment from Athens, Alabama to Saginaw Michigan. 1992-2005 : Manufacturing Engineer/Senior Manufacturing Engineer, Delphi Saginaw Steering Systems Provided in-plant technical and engineering support for hot forging, warm forging, cold heading, wire drawing and shearing equipment with heavy emphases on cost savings, tooling development, problem solving, gage development, process design; launching and validating new parts. 1990-1992 : Manufacturing Supervisor Saginaw Division, GMC/Delphi Saginaw Steering Systems Managed an automated factory on 3 rd shift including skilled trades, assembly and machining operations. 1988-1990 : Graduate Teaching & Research Assistant, Virginia Polytechnic Institute & State University Instructed senior level ME lab classes; did analytical research and modelling in the areas of shape memory metals, adaptive composites and structural acoustics 1986-1988 : Associate Product Engineer, Saginaw Division, GMC Was responsible for pre-production development and testing of halfshaft and intermediate drive axle assembles for Saturn Vehicles. 1984-1986 : College Graduate in Training, Saginaw Steering Gear, GMC Designed parallel axis helical gearing, rack and pinion steering tooth forms and experimental electric power steering gears. 1980-1984 : College Coop Student, Atlantic Research Corporation, Gainesville Virginia Education : Master of Science in Mechanical Engineering, Virginia Tech, Sept 1990 Bachelor of Science in Mechanical Engineering, Virginia Tech, June 1984

Transcript of William S. Anders Resume ~ updated january 2013

Page 1: William S. Anders Resume ~ updated january 2013

William S. Anders 990 South Chapin Road Merrill, Michigan 48637Work number: 989-757-6004Cell Phone: 989-225-5902

Employment History:

2013-2015: Staff Manufacturing Engineer, Nexteer Automotive Systems

Specified, procured and launched NDT flaw detection equipment including eddy current, ultrasonic, modal resonance and process compensated resonance methods. Served as corporate cold heading and cold extrusion expert. Developed and procured grease and wipe tools, methods and equipment for lower steering column jackets.

1995-2012: Senior Process Development Engineer, Delphi Steering /Nexteer Automotive Systems

Developed cold heading, forging and extrusion tools for new parts including inner tie rods and tie rod housings; upper and lower tilt yokes ; steering shafts; tripot and cross-groove outer races. Refined, validated and launched orbital cold forming process for variable ratio rack teeth. Managed a $4 M project to move two 2000 Ton warm form presses and associated equipment from Athens, Alabama to Saginaw Michigan.

1992-2005: Manufacturing Engineer/Senior Manufacturing Engineer, Delphi Saginaw Steering Systems

Provided in-plant technical and engineering support for hot forging, warm forging, cold heading, wire drawing and shearing equipment with heavy emphases on cost savings, tooling development, problem solving, gage development, process design; launching and validating new parts.

1990-1992: Manufacturing Supervisor Saginaw Division, GMC/Delphi Saginaw Steering Systems

Managed an automated factory on 3rd shift including skilled trades, assembly and machining operations.

1988-1990: Graduate Teaching & Research Assistant, Virginia Polytechnic Institute & State University

Instructed senior level ME lab classes; did analytical research and modelling in the areas of shape memory metals, adaptive composites and structural acoustics

1986-1988: Associate Product Engineer, Saginaw Division, GMC

Was responsible for pre-production development and testing of halfshaft and intermediate drive axle assembles for Saturn Vehicles.

1984-1986: College Graduate in Training, Saginaw Steering Gear, GMC

Designed parallel axis helical gearing, rack and pinion steering tooth forms and experimental electric power steering gears.

1980-1984: College Coop Student, Atlantic Research Corporation, Gainesville Virginia

Assisted Engineers with the analysis and mechanical design of solid propellant rocket motors and conducted special studies and support activities.

Education: Master of Science in Mechanical Engineering, Virginia Tech, Sept 1990 Bachelor of Science in Mechanical Engineering, Virginia Tech, June 1984

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Awards & Recognition

High Performance Winner’s Circle Award for Sense of Urgency and Clarity of Purpose (February 2013) Team recognition for flawless execution of a planned cold header rebuild project, including developing a contingency supplier for a unique piece of equipment. Presented by Nexteer President Laurent Bresson

High Performance Winner’s Circle Award for Sense of Urgency (Spring, 2010)Team recognition for expediting timely repair of the Schmid orbit forming press in Plant 1.Presented by Nexteer President Bob Remenar, and Andy Stewart, Plant Manager

High Performance Winner’s Circle Award for FIRST Lego League Tournament Work (Winter, 2009)Team recognition presented by Jerry Eaton, Engineering Director, Delphi Saginaw Steering.

Excellence Award for Community Service thru FIRST Robotics (Winter, 2008)Team recognition awarded by Dennis Hoeg, Global Supply Management Director, and Bob Reminar, Delphi Saginaw Steering Systems President.

Excellence Award for Absolutes of Focus (Summer, 2006)Team award for teamwork in timely equipment delivery for Ford U377 EPS Column Equipment.Presented by Ron Voigt, Director of Operations and Bob Remenar, President , Delphi Saginaw Steering.

Teaming for Excellence Award Team recognition for FIRST Robotics (Summer, 2005)Presented By Delphi Steering President Bob Remenar

Shainen Red X ®Journeyman Certification (Winter, 2005)Individual recognition for applying Shainin methods to resolve an assembly line quality issue. Presented by Delphi Steering Engineering Director Mike Richardson

Shainen Red X ®Apprentice Certification (Spring, 2004)Team recognition for applying Shainin methods to resolve a steering rack forming crack problem. Presented by Delphi Steering Engineering Director Mike Richardson

Certificate of Recognition for Meeting the Challenges of Lean Engineering (Fall, 2003)Team recognitions for improving EPS rack manufacturing uptime.Presented by Delphi Steering Engineering Director Mike Richardson.

Teaming for Excellence Award (Spring, 2000)Team recognition for FIRST Robotics.Presented By Delphi Steering President Paul Tosh.

GM President’s Council Honors (Summer, 1998)Team recognition for Development and Launch of a near-net steering yoke - $6.5M/yr savingsPresented by Delphi Steering President, Paul Tosch

Certificate of Recognition for Contributions Toward Total Customer Enthusiasm (Spring, 1997)For implementation of a project to reduce axle blank costs by $200K/yearPresented by Delphi Steering Operations Director, Odail Thorns Jr.

Manufacturing Operations Quarterly Plant 5 Staff Award (Fall, 1996)For resolution of a steering shaft cracking problem .Presented by Carl Birchmeier Manager of Delphi Steering Plant 5

Certificate of Recognition for being a Low Cost Producer (Spring, 1995)For revising blank geometries to improve tool life in C.V. joint pre-forms.Presented by Tom Angers, Engineering Director, Saginaw Division, GMC .

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Patents and Publications:

European Patent EP 2 267 336 A2: Stamped Worm Gear Hub; issued December 29, 2010.

U.S. Patent Number 6,920,804 : Staked Retention for Pinion Ball Bearing; issued October, 2005

Stem Cracks in Upper Tilt Yoke Forgings Manufactured at Plant 5 for Tilt Column Assemblies: G.M. of Canada Ltd. Continuous Improvement Symposium 10; December 4-5, 1996; Ontario, Canada

Vibration and Low Frequency Acoustic Analysis of Piece-wise Activated Adaptive Composite Panels: Journal of Composite Materials, Vol. 26, No. 1; 1992; Proceedings of the First U.S./Japan Conference on Adaptive Structures; Nov. 13-15, 1990, Maui, HI

Control of Sound Radiation from Shape Memory Alloy Hybrid Composite Panels by Adaptive Alternate Resonance Tuning: Proceedings of the AIAA 32nd Structures, Structural Dynamics and Materials Conference, 8-10 April, 1991; Baltimore MD & Proceedings of the 6th International Conference on Adaptive Structures; September 9-11 1991; Paisely Scotland

Design of a Shape Memory Alloy Deployment Hinge for Reflector Facets: Proceedings of the AIAA 32nd Structures, Structural Dynamics and Materials Conference; 8-10 April, 1991; Baltimore MD

U.S. Patent Number 4,653,602 : Electric Motor Driven Rack and Pinion Steering Gear with Take-off from Axial Electric Slide able Nut; March 31, 1987

Recent ROIs & IP Submissions:

1. Hot Upset Connection For Intermediate Steering Shaft Yokes (W/Daenzer, Ryne & Simon) Submitted September, 2014

2. A Die Tooling Concept for Cold Forming Variable Ratio Steering Rack Teeth (W/David King, Paul Duvendack & Kevin Marseilles) Submitted February, 2015

3. A Cutting and Cold Upsetting Process For Variable Ratio Steering Rack Teeth (W/David King, Paul Duvendack & Kevin Marseilles) Submitted February, 2015

4. A Cutting and Cold Upsetting Process For Straight Ratio Steering Rack Teeth (W/David King, Paul Duvendack & Kevin Marseilles) Submitted February, 2015