Why Invest in Product Bar Coding? Bar Coding for Tire ... · PDF fileWhy Invest in Product Bar...

BAR CODING / PRODUCT TRACEABILITY

www.PolingGroup.com | [email protected] | CTI, a Poling Group Company : 330.644.3059

Bar Coding by CTI |

Why Invest in Product Bar Coding?

Enables intelligent material handling

Necessary element of product traceability

Builds foundation for automatic inventory management

Allows mixed mode (lot size 1) vs. batch mode

processing in the �nal �nish area

Improves response to customer and product quality issues

Bar Coding for Tire Manufacturing

Begin bar coding by attaching bar code labels to products:

Raw materials that become rubber

Rubber that becomes components

Components that become tires

Tires that go to your customers

You can bar code products individually (green tires) or packaged in

groups (beads).

Apply pre-printed bar code labels supplied on rolls, or attach

individual bar code tags printed "on demand" as inventory is

produced.

1.5 Inches38.1 mm

00097845

Preprinted labels are just the right size to apply to individual products. They are designed to adhere to a tire, even through the curing process.

CTI can help you choose the bar code format and symbology that best �ts your operation. We can also help you with a strategy for bar code use throughout the plant.



Bar Coding by CTI |

You can also bar code packaged products. These applications usually utilize “on demand” bar code labels that automatically print as inventory is produced. When you attach bar codes to your products, you

identify them. Now you can track products as they are produced, moved, tested and consumed.

When you store product data keyed by bar code number, you create Product Traceability.

K2541 SBAY 23

RunSkid Emp#RMSOBanburyCrewDBPS

3/5 SAMPLEEACH BATCHSTRAIGHTSUP SHEETTO SHIP

11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

K2541 SBAY 23



11987300293310Q11/23/0907

Bar CodeWork StationProduct CodeCreate DateBadge 1Badge 2

AILKKGN 58776C55RW1AIL KKGN2009/11/29 09:25:371324

Bar CodeWork Station

Product Code

Create Date

Badge 1Badge 2

AILKKGN 58776C5

5RW1AIL KKGN2009/11/29 09:25:37

1324



Bar Coding by CTI |

Bar CodeWork StationProduct CodeCreate DateBadge 1Badge 2InventoryBC-1InventoryBC-2InventoryBC-3InventoryBC-4InventoryBC-5

D4R9XJJA01AGTC M3C1W0692009/11/29 09:25:3713246227AILKKGN 52273C9BAXFA34 52372BSESWB47W 5230741EWW47KE 5234361IBPCVDE 522E6CE

K2541 SBAY 23



11987300293310Q11/23/0907

Because components were

scanned at a building machine,

the data base record also links to

component product data.

To retrieve this information, just

scan the tire bar code label.

Each product bar code record also links to detailed

machine and operator data.

CTI can customize data to �t your organization.

Bar CodeWork StationProduct CodeCreate DateBadge 1Badge 2

AILKKGN 58776C55RW1AIL KKGN2009/11/29 09:25:371324

BadgeNameDepartmentAuth_LevelClassi�cationTrainingLanguageWelcomeAddress_1Address_2Address_3Address_4PhonePlantPay_Rate

Badge ID of employeeEmployee’s NameDepartment assigned to employeeAuthorization Level Job FunctionStage of training Language designator for menusMessage displayed after log inEmployee street addressEmployee city addressEmployee state addressEmployee ZIP codeEmployee phone numberPlant code designatorDe�ned by customer

WorkstationNamePlant IDXTypeDepartmentSupervisor

Inactivity

AutoInventoryPageClassi�cationTrainingMaintenanceGroup

Workstation identi�erNetwork node name for workstationA value that uniquely identi�es the workstationType of machine associated with workstationDepartment to which workstation is assignedSupervisor descriptor - associates workstation with a supervisor or supervisor group for reportingInactivity time. Number of minutes that machine canremain idle before workstation is placed “Inactive”Automatic inventory �agIdenti�es a group of pager destinations for messagingJob FunctionStage of trainingMaintenance area descriptorThis value allow workstations to be grouped byfunctionality (for example, an extruder with its windups)



Bar Coding by CTI |

Bar Coding for Component Production using TFFIS

CTI’s Tire Factory Floor Information System (TFFIS) provides the most complete product traceability and inventory management.

TFFIS reports allow you to quickly trace and verify production.

TFFIS uses linked database records to hold this information.

Component BarcodeD4R9XJJAILKKGN 52273C9BAXFA34 52372B5W8DR8EB 521F182RUBJ34385138571FABDC39 5140548EBFYVJJ 52320D0ESWB47W 5230741RUBB39775172B9EEWW47KE 5234361IBPCVDE 522E6CECSF8432 52026F2RUBJ548751837D3RUBJ548751ABF1A

DescriptionCarcassInnerlinerAssembled BeadBeadsFinal Batch

Bead FillerBlack SidewallFinal BatchWhite SidewallInserted PlyCalender ProductFinal BatchFinal Batch

MachineA01A5RW1QW2AWW6BB273WW

CFEB201TUBW2BB273WW01TUBW3OFCE4RWBB273WWBB273WW

Create Time2009/10/05 07:03:242009/10/05 14:23:012009/10/05 14:56:422009/10/05 12:23:232009/10/02 11:40:15

2009/10/05 08:52:212009/10/02 18:51:022009/10/05 17:40:262009/10/04 11:56:582009/10/05 09:45:562009/10/05 04:22:452009/09/23 15:03:452009/10/03 15:23:56

Lead OperatorA Denman

S Thompson

Dept.173122124124112

124126112126123122112112

Inventory StatusGOODRETURNEDGOODRETURNEDGOOD

GOODIN MACHGOODIN MACHGOODGOODGOODGOOD

TRACEABILITY REPORT BY INVENTORYtrace_inv19322Plant : Akron Special MachineDepartment : 173

Trace for component barcode : D4R9XJJ

Page : 1Date : 10/05/09Time : 21:36

Bar code number is key to all traceability and inventory functions

Linked database records hold process data for each product

TFFIS work stations (access points) accept operator and machine input to provide activity and inventory tracking

TFFIS monitors Create Dates to make sure that components are used before a de�ned expiration period

You can request inventory ordered by Create Date

Badge numbers are only included in records when operators log in to a workstation



Bar Coding by CTI |

Bar Coding for Tire Building using GTID

Use CTI’s Green Tire Identi�cation System (GTID) to begin bar coding in the tire room

Operator manually applies bar code label to each tire at the end of the build process

Green Tire ID system creates a database record keyed by bar code number and �lls it with information such as product code,

machine/operator identi�er and build date

How Can CTI Help?

CTI can help you choose a bar coding strategy that �ts your operational and business practice requirements

CTI has experience with a variety of bar code readers, including Accu-sort, Sick, and Symbol

CTI can provide the right equipment, software, and people to help you succeed

Green tire identi�cation simpli�es automated processing and data collection in the Curing and Final Finish areas. Green tire data base records can also include cure or testing recipe information.

Bar Coding for Curing Department using CTID

Use CTI’s Cured Tire Identi�cation system (CTID) to begin bar coding in the curing department

Operator manually applies a bar code label to the bead of each tire loaded into the curing press

Operator scans the bead bar code and a press run card that contains product and press data

Cured Tire ID System creates a data base record for the tire using the bead bar code as a key. The record contains a cured tire

code and identi�es the cavity, date, and operator.

If you have TFFIS or GTID, you can also perform product validation before the tire is cured. When validation is successful, cure information (cured tire code, press cavity, etc.) is added to the bar code record previously created for the green tire.

Learn more today by contacting a qualified representative of CTI, a Poling Group company.

PHONE : +1.330.644.3059

EMAIL : [email protected]

Why Invest in Product Bar Coding? Bar Coding for Tire ... · PDF fileWhy Invest in Product Bar...

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