WHS Securistyle Range

(31.49) X April 2008

CI/SfB Reference

OPTIONAL ADJUSTMENT Slide-on end block for simple,accurate cam adjustment

STEEL END LOCATORA stainless steel end capautomatically directs the endpoint smoothly and firmlytowards the closed position

* Austenitic (was 304) stainless steel to BS EN ISO 10088/2 Grade 1.4301 forenhanced corrosion resistance.

STORMBALANCED

Unrivalledweather sealing

HEAVY DUTY FRICTIONSLIDERSStainless steel compositesliders to give maximumstrength yet perform with thesmoothest of action

STORMBALANCEDHEAVY DUTY FRICTIONHINGES FOR COMMERCIALAPPLICATIONS

Self balancing hinge rangeUnrivalled weather sealingCapable of achieving highgust loadingLow inventory non balancingrange optionAustenitic 304* stainlesssteel throughoutSuperior carrying capacity12 year guarantee (detailsavailable upon request)

The Storm hinge range has beendesigned to exceed the requirements ofAAMA 101/I.S.2 - 97, specifically highgust load rating. In addition to exceedingthis high performance standard,Storm also benefits from excellentweathersealing from its uniqueasymmetric metal point and cap as wellas smooth reliable operation.

Full technical and sales support whichwill cover consultancy per project basisand on-site advice when necessary.

PULL IN BLOCK Maintains effective weatherseal and reduces bowing onlarge vents.

Due to our policy of continual improvement we reserve the right toalter specifications without notice. It is the responsibility of the windowmanufacturer to ensure that the finished window meets the requiredperformance and safety specification.

All transactions are subject to our standard conditions of supply, which are available on request.

Securistyle Ltd. Kingsmead Industrial Estate, Princess Elizabeth Way, Cheltenham, Glos. GL51 7RE, UK. Tel: +44 (0) 1242 221200 Fax: +44 (0) 1242 228194/520828 E-mail: [email protected] Website: www.securistyle.co.uk

Product SpecificationSTORM BALANCED

PRODUCTSPECIFICATION

Storm Egress variant available,allowing casement windows to opento a full 90º for emergency exit

Complies to the requirements ofAAMA 904.1 - 87, 910 - 93 and101/I.S.2 - 97)

Available in 10”, 12”, 16”, 22”and 26” projecting and 10” and 16”casement

Suitable for vents 11” to 7’2” high

Standard, offset and highline andvariants available

Composite slider

Storm BS10 and BS16 available asloose rivet variants

OPTIONAL FEATURESAdd on adjustment device

Note: Pivot design provides additionalfriction at angles of 10º or less.However, it may be necessary to fitadditional separate device(s) on tophung vents to enable them to remain ina selected ventilation position.

NOTE ADDITIONAL LINK FORMON STORMB26 HINGES ONLY.

XA

M )m

m5.2( "890.0HT

PE

D SSEC

ER

0.629" (16mm)NOM

0.751" (19.1mm)MIN RECESS WIDTH

VENT ARMVENT/SASH

TRACKOUTER/FIXEDFRAME

0.913" (23.2mm)MIN RECESS WIDTH

AS SMALL AS POSSIBLE FOR OPTIMUM PERFORMANCE

STORM BALANCED

Hinge Code Hinge Max Vent Max Vent Min Vent Opening NumberTop Hung Length Weight Height Height Angle of cycles

(in/mm) (lb/Kg) (in/mm) (in/mm) (+/- 2.5º) (’000’s)

STORMB10 10/262 81/37 25/635 11/267 50º 30STORMB12 12/313 99/45 31/787 25/635 50º 30STORMB16 16/415 121/55 43/1090 31/787 50º 30STORMB22 22/567 165/75 59/1500 43/1090 45º 30STORMB26 26/680 220/100 79/2000 50/1270 20º 30Side Hung Max Vent Min Vent

Width Width

STORM10 10/262 83/38 26/660 12/300 85º 30STORM16 16/415 103/47 33/838 18/450 90º 30

0.70

8" (1

8.0m

m)

0.62

9" (1

6.0m

m)CA

VITY

0.70

8" (1

8.0m

m)

0.62

9" (1

6.0m

m)CA

VITY

0.23

6" (6

mm

)M

AX R

ECES

SD

EPT

H

STORM BALANCED

Hinge Code Hinge Max Vent Max Vent Min Vent Opening NumberTop Hung Length Weight Height Height Angle of cycles

(in/mm) (lb/Kg) (in/mm) (in/mm) (+/- 2.5º) (’000’s)

STORMB10 10/262 81/37 25.0/635 10.5/267 50º 10STORMB12 12/313 99/45 30.9/787 25.0/635 50º 10STORMB16 16/415 121/55 42.9/1090 30.9/787 50º 10STORMB22 22/567 165/75 59.0/1500 42.9/1090 45º 10STORMB26* 26/680 264/120 87.0/2200 50.0/1270 20º 10Side Hung Max Vent Min Vent

Width Width

STORMBS10 10/262 83/38 26.0/665 11.0/280 80º 10STORMBS16 16/415 103/47 33.0/838 18.0/457 90º 10

STORM EGRESS

Hinge Code Max Vent Max Vent Max Vent Hinge Opening NumberWeight Width Height Length Angle of cycles(lb/Kg) (in/mm) (in/mm) (in/mm) (+/- 2.5º) (’000’s)

STORME16 103/47 33/838 18.0/450 16.3/415 90º 10*Vents of 100kg must be fitted with S7280 cam adjustment devices, which are optional on lighter vents.

Separate restrictors (SR8 or SR16BAC pair), vent holding devices or an operating mechanism may be required to holdlarge vents in a selected ventilation position against variable wind pressure.

HINGES

Sterling STORM® HINGES ISSUE: March, 2006

It is the responsibility of the user to ensure that this document is at the latest issue. Due to our policy of continual product improvement we reserve the right to alter specifications without notice. It is the responsibility of the window manufacturer to ensure that the finished window meets the required performance and safety specification.

© SECURISTYLE LTD 2006

Securistyle Ltd. Kingsmead Industrial Estate Princess Elizabeth Way, Cheltenham, Gloucestershire, GL51 7RE Tel: +44 (0) 1242 221200 Fax: +44 (0) 1242 520828 Web: www.securistyle.co.uk

STORM HINGES

Heavy Duty Friction Hinges for Commercial Applications

The Storm hinge range has been designed to exceed the requirements of AAMA 101.1, specifically gust loading to AW90 rating. In addition to exceeding this high performance standard, Storm also benefits from excellent weather sealing from its unique asymmetric metal point and cap as well as smooth reliable operation.

• Easy to fit with adjustable friction mechanism

• Asymmetric stainless steel cap and point for reliable, accurate closure

• Composite Austenitic stainless steel/plastic slider for strength, durability and smooth operation

• Tested to AAMA 904.1, 910 and 101.1

• Tested to forces of 135 PSF (AW90) with no loss of weather seal

• Manufactured from high grade Austenitic stainless steel

• Available in 10", 12”, 16", 22" and 26" projecting, 10" and 16" casement

• 16” Egress 90° version for fire escape

• Suitable for vents from 1’ (0.3m) to 7’ 2" (2.2m) high

• 10" and 16" casement open up to 90° for easy cleaning of windows

• Standard, offset, highline and loose rivet variants available

• 26" top hung available with a carrying capacity of 264 lb (120kg)

• Optional Austenitic Drop in limit stops for restricting the opening to 20/30/45 degrees on casement

• Optional hinge position adjustment device available separately

• Hinge handing is indicated by colour coding of the end caps

HINGES

Sterling STORM® HINGES ISSUE: March, 2006




CONTENTS - STORM Hinges

SECTION SHEET

IMPERIAL VENT SIZE AND WEIGHT CHART STORM Hinges 7.1 1 METRIC VENT SIZE AND WEIGHT CHART STORM Hinges 7.1 2

FITTING INSTRUCTIONS: Fixing Hole References STORM Hinges 7.1 3

ASSEMBLY SHEETS STORMB10 7.2 1 Top Hung Hinge

STORMB12 7.2 2 Top Hung Hinge STORMB16 7.2 3 Top Hung Hinge STORMB22 7.2 4 Top Hung Hinge STORMB26 7.2 5 Top Hung Hinge STORM10 7.2 6 Side Hung Hinge STORM16 7.2 7 Side Hung Hinge STORME16 7.2 8 Side Hung Hinge

HINGES

Sterling STORM® HINGES SECTION 7.1 SHEET 1 of 3 ISSUE: September, 2007




IMPERIAL VENT SIZE AND WEIGHT CHART - STORM Hinges

Hinge Code Awning/Projecting

Max. Vent Weight (lb)

Min. Vent Height (in)

Max. Vent Height (in)

Max. Vent Width (in)

Opening Angle (+/-

2.5º)

STORMB10 81 10.5 25 - 50º

STORMB12 99 25 31 - 50º

STORMB16 121 30.9 42.9 - 50º

STORMB22 165 42.9 59 - 45º

STORMB26 264 50 87 - 20º

Hinge Code Casement

Min. Vent Width (in)

STORMBS10 83.6 11 - 26 80º

STORMBS16 103 18 - 33 90º

STORME16 103 18 - 33 90º

Note: Vent height/width is measured from rebate to rebate (not overall size or outer frame size) on conventional windows or glass size on structurally glazed windows e.g. curtain wall panels whichever is the greater dimension. For maximum vent height and widths not stated, consult profile manufacturers for recommendations on requirements of system strength and sealing. Note: *Vents of 220 lb or higher, must be fitted with S7280 Cam adjustment devices, which are optional on lighter vents.

Note: Separate restrictors (SR8 or SR16 pair), vent holding devices or an operating mechanism maybe required to hold large vents in a selected ventilation position against variable wind pressure. Note: Pivot design provides additional friction at angles of 10° or less. However, it may be necessary to fit additional separate device(s) on top hung vents to enable them to remain in a selected ventilation position. Note: Above sizes/weights also apply to BX (STERLING® Offset Series). Note: For loose rivet versions, used with opening devices, please contact Securistyle for advice on maximum sizes and weights.

HINGES





METRIC SIZE AND WEIGHT CHART - STORM Hinges

Hinge Code Awning/Projecting

Max. Vent Weight (kg)

Min. Vent Height (mm)

Max. Vent Height (mm)

Max. Vent Width (mm)

Opening Angle (+/-

2.5º)

STORMB10 37 267 635 - 50º

STORMB12 45 635 787 - 50º

STORMB16 55 787 1090 - 50º

STORMB22 75 1090 1500 - 45º

STORMB26 120 1270 2200 - 20º

Hinge Code Casement

Min. Vent

Width (mm)

STORMBS10 38 280 - 665 80º

STORMBS16 47 457 - 838 90º

STORME16 47 457 - 838 90º

Note: Vent height/width is measured from rebate to rebate (not overall size or outer frame size) on conventional windows or glass size on structurally glazed windows e.g. curtain wall panels whichever is the greater dimension. For maximum vent height and widths not stated, consult profile manufacturers for recommendations on requirements of system strength and sealing. Note: *Vents of 100 Kg or higher, must be fitted with S7280 Cam adjustment devices, which are optional on lighter vents.

Note: Separate restrictors (SR8 or SR16 pair), vent holding devices or an operating mechanism maybe required to hold large vents in a selected ventilation position against variable wind pressure. Note: Pivot design provides additional friction at angles of 10° or less. However, it may be necessary to fit additional separate device(s) on top hung vents to enable them to remain in a selected ventilation position. Note: Above sizes/weights also apply to BX (STERLING® Offset Series). Note: For loose rivet versions, used with opening devices, please contact Securistyle for advice on maximum sizes and weights.

HINGES





FITTING INSTRUCTIONS: Fixing Hole Reference

Fixing Hole Centre Reference Chart - STORM Hinges STORMB - Storm Balanced Top Hung

STORMBS - Storm Balanced Side Hung

STORME - Storm Egress Side Hung

Dimensions

Description A B C D E F G

STORMB10 1.55 (39.4)

- 6.44

(163.7) 7.00

(177.8) -

8.59 (218.2)

10.10 (256.5)

STORMB12 2.48 (63.1)

- 7.43

(188.7) 8.37

(212.7) -

10.59 (269.0)

12.10 (307.3)

STORMB16 4.61

(117.0) -

9.44 (239.8)

11.97 (304.0)

- 14.59 (370.6)

16.10 (408.9)

STORMB22 2.50 (63.6)

7.94 (201.8)

12.44 (316.0)

16.47 (418.3)

- 20.59 (523.0)

22.10 (561.3)

STORMB26 2.50 (63.6)

11.68 (296.8)

14.36 (364.8)

12.55 (318.7)

23.01 (584.5)

25.06 (636.5)

26.57 (674.8)

STORMBS10 1.28 (32.6)

- 6.44

(163.7) 4.79

(121.7) 7.00

(177.8) 8.59

(218.2) -

STORMBS16 2.50 (63.6)

- 9.44

(239.8) 7.15

(181.5) 11.97 (304.0)

14.59 (370.6)

-

STORME16 2.50 (63.6)

- 9.44

(239.8) 4.98

(126.5) -

14.59 (370.6)

-

Dimensions out of Brackets = Inches Dimensions in Brackets = Millimetres

Note: Above hole fixings also apply for BX (Offset) variants.

Not to Scale, All dimensions in inches (mm)

HINGES





ASSEMBLY SHEET - STORMB10 Top Hung Hinge

Hinge Code

Max. Vent Weight lb - (Kg)

Min. Vent Height

in - (mm)

Max. Vent Height

in - (mm)

Max. Vent Width

in - (mm)

Hardware Cavity

in - (mm)

STORMB10 81

(37) 10.5 (267)

25 (635)

See profile manufacturers

recommendations

0.629-0.708 (16-18)


HINGES






Hinge Code


Min. Vent Height

in - (mm)

Max. Vent Height

in - (mm)

Max. Vent Width

in - (mm)

Hardware Cavity

in - (mm)

STORMB12 99

(45) 25

(635) 31

(787)


recommendations

0.629-0.708 (16-18)


HINGES






Hinge Code


Min. Vent Height

in - (mm)

Max. Vent Height

in - (mm)

Max. Vent Width

in - (mm)

Hardware Cavity

in - (mm)

STORMB16 121 (55)

30.9 (787)

42.9 (1090)


recommendations

0.629-0.708 (16-18)


HINGES






Hinge Code


Min. Vent Height

in - (mm)

Max. Vent Height

in - (mm)

Max. Vent Width

in - (mm)

Hardware Cavity

in - (mm)

STORMB22 165 (75)

42.9 (1090)

59 (1500)


recommendations

0.629-0.708 (16-18)


HINGES






Hinge Code


Min. Vent Height

in - (mm)

Max. Vent Height

in - (mm)

Max. Vent Width

in - (mm)

Hardware Cavity

in - (mm)

STORMB26 264

(120) 50

(1270) 87.0

(2200)


recommendations

0.629-0.708 (16-18)


HINGES





ASSEMBLY SHEET - STORMBS10 Side Hung Hinge

Hinge Code Max. Vent

Weight lb - (Kg)

Min. Vent Width

in - (mm)

Max. Vent Width

in - (mm)

Max. Vent Height

in - (mm)

Hardware Cavity

in - (mm)

STORMBS10 83.6

(38.0) 11

(280) 26

(665)


recommendations

0.629-0.708 (16-18)


HINGES





ASSEMBLY SHEET - STORMBS16 Side Hung Hinge

Hinge Code Max. Vent

Weight lb - (Kg)

Min. Vent Width

in - (mm)

Max. Vent Width

in - (mm)

Max. Vent Height

in - (mm)

Hardware Cavity

in - (mm)

STORMBS16 103 (47)

18 (457)

33 (838)


recommendations

0.629-0.708 (16-18)


HINGES





ASSEMBLY SHEET - STORME16 Side Hung Hinge

Hinge Code


Min. Vent Width

in - (mm)

Max. Vent Width

in - (mm)

Max. Vent Height

in - (mm)

Hardware Cavity

in - (mm)

STORME16 103 (47)

18 (457)

33 (838)


recommendations

0.629-0.708 (16-18)


PARALLEL PLUSPARALLEL PLUSPARALLEL PLUSPARALLEL PLUS

TYPETYPETYPETYPE

HEAVY DUTY HEAVY DUTY HEAVY DUTY HEAVY DUTY PARALLELPARALLELPARALLELPARALLEL

HINGEHINGEHINGEHINGE SYSTEM SYSTEM SYSTEM SYSTEM

BENEFITBENEFITBENEFITBENEFIT

Aesthetically pleasing sightlines, Aesthetically pleasing sightlines, Aesthetically pleasing sightlines, Aesthetically pleasing sightlines, maintaining the reflective qualities, maintaining the reflective qualities, maintaining the reflective qualities, maintaining the reflective qualities, with builtwith builtwith builtwith built----in safety featuresin safety featuresin safety featuresin safety features

Parallel Plus Parallel Plus Parallel Plus Parallel Plus ---- A A A A Natural Ventilation Break Natural Ventilation Break Natural Ventilation Break Natural Ventilation Break

ThroughThroughThroughThrough The increasing demand for balanced and effective natural ventilation, whilst maintaining a safe and secure environment requires a highly innovative solution. Securistyle Limited, the World’s leading provider of parallel opening solutions in curtain walls (such as Federation Tower in Moscow shown below) launched the definitive solution to this problem in October 2007.

Unique features of the Parallel Plus Unique features of the Parallel Plus Unique features of the Parallel Plus Unique features of the Parallel Plus

Operating system:Operating system:Operating system:Operating system:

• Vents weighing up to 180kg can be manually operated.

• Significant cost saving on motor operators.

• Parallel Plus vents can be restricted to 40mm openings and still provide whole perimeter ventilation and effective air exchange. (Tested and proven at the BRE)

• Provides a safe, secure and well ventilated environment.

• Air exchange equivalent to conventional window operating systems open to 100mm or more.

• Adjustable parallelism.

• Compensates for building and façade tolerances.

• High resistance to corrosion.

• Manufactured from 304 grade austenitic stainless steel.

RRRReeeevvvv 5555 MMMMaaaarrrr 2222000000008888

HINGESPARALLEL PLUS HINGES ISSUE: May, 2009

It is the responsibility of the user to ensure that this document is at the latest issue.

Due to our policy of continual product improvement we reserve the right to alter specifications without notice.

It is the responsibility of the window manufacturer to ensure that the finished window meets the required performance and safety specification.


Securistyle Ltd.Kingsmead Industrial EstatePrincess Elizabeth Way, Cheltenham, Gloucestershire, GL51 7RETel: +44 (0) 1242 221200Fax: +44 (0) 1242 520828Web: www.securistyle.co.uk

PARALLEL PLUSParallel Opening Hinge

Securistyle parallel hinges provide natural ventilation whilst maintaining aesthetically pleasing sightlines for modern façade design.

Parallel opening windows provide ultimate natural ventilation byallowing a balanced air flow around the entire opening

Capable of achieving the requirements of EN 12101-2:2003Smoke and heat control systems. Specification for natural smoke and heat exhaust ventilators

Can be connected to a building management system as part of an automated solution for climate control

Utilises Securistyle’s patented control stay technology

Can be operated manually or using electric actuators

Unique patented parallelism adjustment facility

Patented synchronisation method on larger hinge sizes

Sash adjustment feature for use with heavier vents

Hinge mechanism is fully concealed when the sash is closed

Tested to operate for 20,000 cycles

Manufactured from high grade Austenitic stainless steel for maximum performance even in the most corrosive environment

12 year guarantee

Applications

A high performance parallel opening hinge range for curtain walled and structurally glazed buildings







CONTENTS - Parallel Plus Hinges

SECTION SHEET

VENT SIZE AND WEIGHT CHART

Parallel Hinges 9.1 1

FITTING INSTRUCTIONS

Position and Clearances 9.1 2

Hardware Layout 9.1 3

Installation 9.1 4

PERFORMANCE AND MAINTENANCE

Environmental Constraints 9.2 1

Heat and Smoke Ventilation 9.2 1

Maintenance and Lubrication 9.2 1

Hinge Operating Life 9.2 1

Corrosion Resistance 9.2 2

PRODUCT SPECIFICATION

Product and Materials Specification 9.3 1

Standards Applicable for Parallel Hinges 9.3 1







CONTENTS - Parallel Hinges

SECTION SHEET

ASSEMBLY SHEETS

PX350 9.4 1Parallel Opening Hinge




HINGESPARALLEL PLUS HINGES SECTION 9.1 SHEET 1 of 6 ISSUE: May, 2009






VENT SIZE AND WEIGHT CHART - Parallel Hinges

RECOMMENDATIONS FOR A MANUALLY OPERATED VENTFITTED WITH A SINGLE HINGE MOUNTED EACH SIDE

Hinge CodeMax. VentWeight (Kg)

Min. VentHeight (mm)

Max. VentHeight (mm)

PX0350 100 400 750

PX0450 100 750 970

PX0670 200 970 1250

PX0950 200 1250 2000

Note: Vent height and width is measured from rebate to rebate (not overall size or outer frame size), on conventionally glazed systems, for structurally glazed systems this is the minimum distance required to fit the hinge.Note: The above table is for guidance only; please contact Securistyle Technical Department for advice regarding project specific hardware specifications.Note: Two operating handles to be positioned centrally, one on each vertical side unless otherwise agreed with and specified by Securistyle Technical Department.

MAXIMUM OPENING DISTANCES FOR MANUAL AND MOTORISED VENTS

HingeMax. Manual Opening

Motion (mm)Max. Motorised

Opening Motion (mm)Manual Limit Stop

Required

PX0350 150 180

PX0450 150 250 C8571

PX0670 150 150 C8627

PX0950 150 250 C8571

Note: Opening Motion is the movement measured from the closed position to the recommended open position for the type of operation stated.Note: The above table is for guidance only; please contact Securistyle Technical Department for advice regarding project specific opening distances.Note: For larger motorised vents please contact Securistyle Technical Department for advice regarding project specific hardware specifications.Note: Operating motors must have synchronised movement.Note: The motor operating devices must arrest the opening motion of the vent at the maximum specified opening distance.

Please contact Securistyle Technical Department for full hardware specification for any project involving Parallel Plus hinges.







FITTING INSTRUCTIONS: Position and Clearances

Parallel Hinges

9.1.1 The hinges are designed to be fitted between two flat and parallel rigid faces that conform to the measurements shown below.

9.1.2 Each hinge should be fitted with the vent track parallel to the vent profile and the frame track parallel to the frame profile.

9.1.3 Any sash and frame up stands must be within the maximum dimensions shown below.

Fig. 1

Not to Scale, All dimensions in mm







FITTING INSTRUCTIONS: Hardware Layout

Parallel Hinges

9.1.4 The side mounted hinges should be fitted with the fixed pivots to the bottom.Note: Securistyle recommends that the track incorporating the tie bar is fitted to the frame profile.

9.1.5 The control stays should be fitted to the top rail of the window, if only one control stay is required or top and bottom if two are required.Note: An example of the configuration for 3 x PX0670 is shown below. (See Fig. 2)

9.1.6 If two chain drive motors are used they must be fitted centrally on the shortest sides of the vent opposite each other. If four chain drive motors are used they must be positioned close to each vent corner (unless otherwise specified).

9.1.7 On manually operated vents use two operating handles mounted centrally on the verticalsides of the vent if the vent does not exceed 1500mm wide. Otherwise contact Securistyle Technical Department).

9.1.8 Parallel hinges do not provide weather sealing; if the window is manually operated this should be provided by a separate perimeter lock. If the window is motor operated this can be provided by either the motors or a synchronised motor operated separate perimeter lock.

Fig. 2

Note: For other hinge configurations, e.g. multiple side mounted hinges or non rectangular vents, please contact Securistyle Technical Department.








FITTING INSTRUCTIONS: Installation

Parallel Hinges

9.1.9 All frame fixing holes should be pre drilled, referring to the screw hole position drawings in section 9.4. Where adjustment of the vent is required, only the vent fixings corresponding to the slotted screw holes should be pre drilled. Otherwise all vent fixings should be pre drilled.

9.1.10 Offer the hinges, including the control stay, up to the frame and fit all fixing screws. On the side mounted hinges the fixed pivots must be to the bottom of the hinge and the sliding pivotsto the top of the hinge.

9.1.11 If the vent requires adjustment loosen the fixing screws on the vent and/or frame andreposition the vent as required. When the position of the vent is correct spot through the final fixing hole and fit remaining fixing screws, if not previously pre-drilled.








Fixing Screws

9.1.12 Use M5 pan head screws for fixing vent track and frame track on all Parallel hinges. Refer to Figure 3 below for dimensional constraints.

Fig. 3

9.1.13 When installing hinges the following points should be adhered to:-

9.1.13.1 All hinge fixings should go through sufficient profile thickness or into screw channels. If this cannot be achieved Rivnuts or similar should be used.

9.1.13.2 Screw manufacturer’s recommendations must be adhered to at all times and if any instructions are supplied by window system manufacturers/suppliers, it is important they are followed.

9.1.13.3 Extreme care must be taken not to strip the thread as deterioration in performance will result.

9.1.13.4 Austenitic and certain types of modified Martensitic fixings provide superior corrosion resistance when subject to BS 7479.

Note: It is the responsibility of the window manufacturer to ensure that all fixing screws have adequate strength to support the weight of the sash and the forces exerted upon it over the full life of the window.









Adjustment

9.1.14 All Parallel Plus hinges feature adjustable pivots at the top and bottom of each track (see Fig. 4) which can be used to help maintain parallelism between the vent and frame. Adjustment is achieved as follows:

Fig. 4

Open parallel vent to specified maximum opening position.

Insert a 4mm hexagon (Allen) key into the top pivot on the frame track side and rotate to move the vent in or out relative to the frame.

If further adjustment is required repeat process on the bottom pivot on the frame track and the top/bottom pivots on the vent track.









Environmental Constraints

9.2.1 Normal operating conditions for all hinges are:

9.2.1.1. Operating temperature range -20°C to +60°C

9.2.1.2. Operating humidity range 10% Relative Humidity to 95% Relative Humidity

9.2.2 The materials used will not degrade due to ultra violet light, or when using neutral acidity non solvent cleaning chemicals, at a rate faster than other parts of the window assembly.

Heat and Smoke Ventilation

9.2.3 Operating temperature range -20°C to +300°C.The product will resist the maximum temperature for 5 minutes and will operate once to fully opened position when maximum temperature is achieved in accordance with EN 12101-2.

Maintenance and Lubrication

9.2.4 As with most mechanical devices, hinges require periodic maintenance and lubrication. The hinge in general and particularly the pivots, sliding parts and track must be kept free from dirt, debris and any obstructions at all times.

9.2.4.1 At Time of Installation - lubricate all pivot points with general light engineering oil and wipe away excess. One drop per pivot is sufficient.

9.2.4.2 Every Five Years - carry out the following checks:

a. Clean any dirt or debris from the hinge and clear any obstructions from the pivots, sliding parts and track.

b. Apply lubrication as detailed in 9.2.3.1 above.

c. Check the tightness and security of all fixing screws and rivets.

Hinge Operating Life

9.2.5 To attain optimum operating life all criteria listed above under environmental constraints, vent sizes weights, opening distances and maintenance and lubrication must be adhered to.

9.2.6 Parallel hinges will function for at least 20,000 cycles under normal conditions of use. This performance is subject to compliance with SECURISTYLE® installation and maintenance instructions.








Corrosion Resistance

9.2.6 When subjected to a 500 hour neutral salt spray test to EN ISO 9227: 2006 the hinge remains functional. There is no significant surface pitting caused by corrosion. Some surface discolouration is to be expected.

9.2.7 If a hinge is fitted in an area where it is exposed to a corrosive atmosphere, e.g. salt laden sea air in coastal locations, we recommend that in addition to the general maintenance and lubrication:

9.2.7.1 All metal surfaces are lightly coated with lubrication oil or sprayed with a proprietary anticorrosion spray. It is important to follow the manufacturer’s instructions for any products used.

9.2.7.2 Maintenance operations may need to be carried out more frequently. This is dependent on the severity of the prevailing conditions.








Product and Materials Specification

9.3.1 The following is a guide to the materials used for Parallel hinges.

9.3.1.1 Surface Finish - All surface finishes are of good commercial quality.

• Stainless steel links are of cold rolled finish and are edge dressed to remove any sharp edges as far as practical.

• Stainless steel track is of bright cold rolled finish.

• Stainless steel components will not display surface blemishes, pits or scratches of greater than 20 sq. mm or 0.25mm maximum depth.

• Plastic components are of uniform finish and colour. Visible surfaces will not display blemishes, pits or scratches of greater than 15 sq. mm or 0.2mm maximum depth.

• Die cast components are finished with copper nickel chrome plating

Standards Applicable for Parallel Hinges

9.3.2 The relevant standards applicable are:

Links - Stainless steel to BS EN ISO 10088-2 GRADE 1.4301: 2005

Track - Stainless steel to BS EN ISO 10088-2 GRADE 1.4301: 2005

Pivots - Stainless steel to BS EN ISO 10263-5 GRADE 1.4567: 2001

Slider Inner - Stainless Steel to BS EN ISO 10088-2 GRADE 1.4301: 2005

Slider Outer - Black Acetal Homopolymer or AcetalCopolymer

Pivot Washer - Natural (Translucent) Nylon

Pivot Blocks - Zinc Alloy ZA5 plated with Copper Nickel Chrome

Bush - Phosphor Bronze PB102







ASSEMBLY SHEETS – PX0350Parallel Plus Opening Hinge









Not to Scale, All dimensions in mmNot to Scale, All dimensions in mm

COCK

SPU

R

OFFS

ET

INLI

NE

(31.49) X June 2005

CI/SfB Reference

VIRAGEA new direction in window handles

Whi

te

Bra

ss

Egr

ess

Bla

ck

Chr

ome

Sat

in C

hrom

e

Whi

te

Bra

ss

Egr

ess

Bla

ck

Chr

ome

Sat

in C

hrom

e

Whi

te

Bra

ss

Bla

ck

Silv

er

VIRAGEAVAILABLE IN OFFSETAND IN-LINEESPAGNOLETTE ANDCOCKSPUR, THE VIRAGEHANDLE RANGE OFFERS:

n Ergonomic design for comfort

n Positive stop on offset espagnolette and cockspur to ensure accurate in-line closure

n In-line espagnolette version for slimline profiles and non-handed applications

n Push to unlatch mechanismn Key dead locking for added

securityn Non locking push button

version for emergency escape

n Green button Egress versionavailable in in-line andoffset espagnolette

n Suited look for espagnolette and cockspur mixed applications

n 10 year guarantee forVirage Espagnolette(details available upon request)

COLOUR RANGE

VIRAGE ESPAGNOLETTE VIRAGE COCKSPUR

6509 Virage Datasheet.QXD 9/6/05 1:13 pm Page 1

9 OR 21 AVAILABLE38

37

29

58

19

16.8

167

28

PUSH FIT SCREW COVER

LEFT HAND COCKSPUR VIRAGE SHOWN

5.2 TYP

KEY

32

4321

.511

9.5

TYP

16.9

7 A

/F S

QUA

RE

D

RIV

E

162

2

22

51


LEFT HAND OFFSET ESPAGNOLETTE VIRAGE SHOWN

SQUARE DRIVE LENGTH

KEY

32

4321

.511

9.5

TYP

16.9

7 A

/F S

QUA

RE

D

RIV

E

162

2

51


SQUARE DRIVE LENGTH

KEY

VIRAGEProduct Specification

PRODUCTSPECIFICATION

VIRAGE COCKSPURVIRAGE ESPAGNOLETTE OFFSET VIRAGE ESPAGNOLETTE INLINE

Due to our policy of continual improvement we reserve the right to alter specificationswithout notice. It is the responsibility of the window manufacturer to ensure that thefinished window meets the required performance and safety specification.

All transactions are subject to our standard conditions of supply, which are available on request.

VIRAGE ESPAGNOLETTE OFFSET INLINE

Part Code Part Code

Espagnolette Locking EBC EBI

Egress EEC* EEI*

Non Locking EC EI

Square Drive Length (mm) 09,12,15,20,25, 09,12,15,20,25,30,4030,40

Colour BK (Black) WH (White) BK (Black) WH (White)CH (Chrome) BS (Brass) CH (Chrome) BS (Brass)

Hand R (Right)L (Left)

*Available with green button in white only.

VIRAGE COCKSPUR

Part Code

Cockspur Locking CB

Non Locking C

Base Height (mm) 09,21

Colour WH (White)BS (Brass)BK (Black)SL (Silver)

Hand R (Right)L (Left)

Securistyle Ltd. Kingsmead Industrial Estate, Princess Elizabeth Way, Cheltenham, Glos. GL51 7RE, UK. Tel: +44 (0) 1242 221200 Fax: +44 (0) 1242 228194/520828 E-mail: [email protected] Website: www.securistyle.co.uk

6509 Virage Datasheet.QXD 9/6/05 1:13 pm Page 2

DETACHABLERESTRICTOR

(31.49) X December 2004

CI/SfB Reference

DETACHABLE

RESTRICTOR

KEY RELEASE

RESTRICTOR STAY FOR

USE WITH STERLING AND

STORM COMMERCIAL

HINGES

n Tested to BS 6375 Part 2 to withstand a force of 600N when opened at therestricted position

n Austenitic 304* stainless steel for enhanced corrosion resistance

n Compatible with allSecuristyle commercialhinges including the Stormhinge

n 10 year guarantee (details available upon request)

t RELEASE KEY

Dedicated release key

allowing the restrictor stay

to be detached.

LOCKING PIN

Unique locking pin design

allowing simple detachment/

engagement of the restrictor

stay.

HEAVY DUTY FRICTION

SLIDER

Stainless steel composite

slider to give maximum strength

yet perform with the smoothest

of action.

tt

* Austenitic (was 304) stainless steel to

BS EN ISO 10088/2 Grade 1.4301 for

enhanced corrosion resistance.

DETACHABLERESTRICTOR

PRODUCT

SPECIFICATION

n Easy to fit no routing required

n Can be used on windows without

reinforcement

n Suitable for 16mm to 18mm cavity

heights

n Non handed product

n Keys available separately

Due to our policy of continual improvement we reserve the right to

alter specifications without notice. It is the responsibility of the window

manufacturer to ensure that the finished window meets the required

performance and safety specification.

All transactions are subject to our standard conditions of supply,

which are available on request.

DETACHABLE RESTRICTER STAY

Part Number Description Dim ‘A’ Dim ‘B’ Boxed (in/mm) (in/mm) Qty.

SDR4 4” Detachable Restrictor Assembly 4/101.6 5.9/150 50



SDR10 10” Detachable Restrictor Assembly 10/254 9.84/250 50

R7437 Release Key 10

Securistyle Ltd. Kingsmead Industrial Estate, Princess Elizabeth Way, Cheltenham, Glos. GL51 7RE, UK.

Tel: +44 (0) 1242 221200 Fax: +44 (0) 1242 228194/520828 E-mail: [email protected]

Website: www.securistyle.co.uk

'DIM

'A'

'DIM 'B'

R7437 RELEASE KEY

0.72" (18.0mm)

MIN RECESS WIDTH

0.7

08" (1

8.0

mm

)

0.6

29" (1

6.0

mm

)

0.638" (16.2mm)

MIN RECESS WIDTH

AS SMALL AS POSSIBLE FOR

OPTIMUM PERFORMANCE

CA

VIT

Y

0.0

98" (2

.5m

m)

MA

X

RE

CE

SS

DE

PTH

0.2

36" (6

mm

)M

AX

RE

CE

SS

DE

PTH

VENT/SASH TRACK

OUTER/FIXED FRAME

FRAME BRACKET

ANCILLARY DEVICES

RESTRICTOR STAYS ISSUE: September, 2008




RESTRICTOR STAYS

Designed for use with all Securistyle Domestic/Commercial hinges

Separate Restrictors can be used to provide permanent/key releasable openings.

Applications

• Windows where a fixed opening is required

• Suitable for use with all Securistyle Domestic/Commercial hinges

• Domestic and commercial windows

• Detachable Restrictor is suitable for windows which may require periodic cleaning/maintenance

Product features

• Options for Domestic and Commercial profiles

• Key operated detachable version for Commercial windows

• Austenitic stainless as standard on Commercial Restrictor

Customer benefits

• Fixed restriction to a wide range of opening angles

• Key releasable restriction for cleaning/maintenance

• Securistyle quality and guaranteed performance

ANCILLARY DEVICES





CONTENTS - RESTRICTOR STAYS

SECTION SHEET

Application and Selection

Application 2.1 1 Selection 2.1 1


Domestic Restrictor Stays 2.1 1 Commercial Restrictor Stays 2.1 2 Commercial Detachable Restrictor Stays 2.1 3

FITTING INSTRUCTIONS: Vent and Frame Preparation and Fitting

Vent preparation and Fitting of Restrictor Stays 2.1 5 Frame preparation and Fitting of Restrictor Stays 2.1 6 Vent preparation and Fitting of Detachable Restrictor Stays 2.1 7 Frame preparation and Fitting of Detachable Restrictor Stays 2.1 7

FITTING INSTRUCTIONS: Detachable Restrictor Stays

Detachable Restrictor Key Release 2.1 9

FITTING INSTRUCTIONS: Screws

Fixing Screws 2.1 10 Fixing Rivets 2.1 12

ANCILLARY DEVICES






SECTION SHEET PERFORMANCE AND MAINTENANCE

Environmental Constraints 2.2 1 Maintenance 2.2 1 Operating Life 2.2 1

Corrosion Resistance 2.2 2


Product and Materials Specification 2.3 1 Standard Applicable to Restrictor Stays 2.3 1

ASSEMBLY SHEETS

RS4 2.4 1 Restrictor Stay RS6 2.4 2 Restrictor Stay RS9 2.4 3 Restrictor Stay SR4 2.4 4 Restrictor Stay SR8 2.4 5 Restrictor Stay SR16E 2.4 6 Restrictor Stay SR16BAC 2.4 7 Restrictor Stay SDR4 2.4 8 Detachable Restrictor Stay SDR6 2.4 9 Detachable Restrictor Stay

ANCILLARY DEVICES






SECTION SHEET

SDR8 2.4 10 Restrictor Stay SDR10 2.4 11 Restrictor Stay

ANCILLARY DEVICES

RESTRICTOR STAYS SECTION 2.1 SHEET 1 of 12 ISSUE: September, 2008




Application and Selection - RESTRICTOR STAYS

Application

General:

2.1.1 The Domestic and Commercial Restrictor Stays/Detachable Restrictor Stays* give an opportunity to permanently restrict opening vents, particularly useful in applications where child safety is required or where windows open out onto corridors or gangways.

*Key operated version available for cleaning/maintenance requirements of commercial windows.

Operation:

2.1.2 In normal operation the restrictor stay allows the vent to open until the slider engages against

the crack stop of the track.

2.1.3 In normal operation the detachable restrictor stay allows the vent to open until the slider engages against the crack stop of the track, the user can then detach the restrictor through the use of a release key.

Selection General: 2.1.4 Designed to be fitted to the same part of the profile as the vent arm and track will suit virtually

any profile that can use Securistyle Hinges. 2.1.5 For fixed permanent restriction: -

Domestic Windows - RS4 - RS6 - RS9 Commercial Windows - SR4

- SR8 - SR16

2.1.6 For key releasable restriction of Commercial Windows - SDR4

- SDR6 - SDR8 - SDR10

ANCILLARY DEVICES






Domestic Restrictor Stays 2.1.7 The Domestic Restrictor Stays are designed to be fitted between two flat and parallel rigid

faces that conform to the measurements shown below. 2.1.8 The vent and outer frame location recess or up stand, if any, must be as shown in Fig. 1.

Fig. 1


ANCILLARY DEVICES






Commercial Restrictor Stays 2.1.9 The Commercial Restrictor Stays are designed to be fitted between two flat and parallel rigid


Fig. 2


ANCILLARY DEVICES






Commercial Detachable Restrictor Stays 2.1.11 The Commercial Restrictor Stays are designed to be fitted between two flat and parallel rigid


Fig. 3


ANCILLARY DEVICES






Vent Preparation and Fitting of Restrictor Stays Preparation: 2.1.13 No routing of the profile is required unless the profile silhouette does not conform to the

clearances requirements (see Figs 1 and 2). Fitting: 2.1.14 Position the Restrictor Stay Vent Bracket against any sideways hinge location features or in

the hinge location channel on the vent. If the vent does not have hinge location features, determine the correct position by referring to the profile manufacturers fabrication manual and measuring/marking, (‘Fitting Instructions: Positions and Clearances’ will help).

Note: The closer the Restrictor Stay is positioned to the hinge the greater the opening angle of the vent will be, subsequently the further away the Vent Bracket is positioned from the hinge the smaller the opening angle of the vent will be. See Fig. 4

Fig. 4

Fixing: 2.1.15 Insert fixings through the holes in the Vent Bracket once you are satisfied with its position. If

possible pick up on any screw location ports* and/or reinforcement.

ANCILLARY DEVICES






Frame Preparation and Fitting of Restrictor Stays Preparation: 2.1.16 No routing of the profile is required unless the profile silhouette does not conform to the

clearances requirements (See Figs. 1 and 2). Fitting: 2.1.17 Position the Restrictor Stay track with the stay in its open position against any sideways

hinge location features or in the hinge location channel on the frame, commonly the glazing bar clip channel. See Fig. 5

Fig. 5

Fixing: 2.1.18 Insert fixings through the slot/slots in the track in the track once you are satisfied with its

position, insert the final fixing into the fixing hole/holes. If possible pick up on any screw location ports* and/or reinforcement.

*Certain profiles incorporate a groove to assist with screw positioning/insertion.

For screw specification refer to subsequent section.

ANCILLARY DEVICES






Vent Preparation and Fitting of Detachable Restrictor Stays Preparation: 2.1.19 No routing of the profile is required unless the profile silhouette does not conform to the

clearances requirements (see Fig. 3).

Fitting: 2.1.20 Position the Restrictor Stay track inline with the hinge vent arm, parallel with any sideways

hinge location features or in the hinge location channel on the frame, commonly the glazing bar clip channel.

Fixing: 2.1.21 Insert fixings through the slot/slots in the track in the track once you are satisfied with its

position then insert the final fixing into the fixing hole/holes. If possible pick up on any screw location ports* and/or reinforcement.

Frame Preparation and Fitting of Restrictor Stays Preparation: 2.1.22 No routing of the profile is required unless the profile silhouette does not conform to the

clearances requirements. See Fig. 3.

Fitting: 2.1.23 Position the Restrictor Stay Frame Bracket inline with the track of the hinge, parallel with any

sideways hinge location features or in the hinge location channel on the vent ensuring that the Vent Bracket is orientated so that the keyway is pointing away from the hinge. See Fig. 6. If the vent does not have hinge location features, determine the correct position by referring to the profile manufacturers fabrication manual and measuring/marking, (‘Fitting Instructions: Positions and Clearances’ will help).

Note: The closer the Detachable Restrictor Stay is positioned to the hinge the greater the opening angle of the vent will be, subsequently the further away the Vent Bracket is positioned from the hinge the smaller the opening angle of the vent will be. (As Fig. 4 but with the Vent Bracket attached to the Frame and the Track attached to the Vent).

ANCILLARY DEVICES






Fig. 6

Fixing: 2.1.24 Insert fixings through the holes in the Frame Bracket once you are satisfied with its position. If

possible pick up on any screw location ports* and/or reinforcement. *Certain profiles incorporate a groove to assist with screw positioning/insertion.

For screw specification refer to subsequent section.

ANCILLARY DEVICES





FITTING INSTRUCTIONS: Detachable Restrictor Stays

Detachable Restrictor Key Release Operation 2.1.25 In order to release the Detachable Restrictor Pivot Arm from the Frame Bracket the user

must insert the Release Key into the Key Way of the Frame Bracket and rotate it in a clockwise direction through 90°. See Fig. 7.

Fig. 7

2.1.26 The user then detaches the Pivot Arm clear from the Frame Bracket. See Fig. 8.

Fig. 8

ANCILLARY DEVICES





FITTING INSTRUCTIONS: Screws and Rivets

Fixing Screws 2.1.27 On the following Restrictor Stays the fixings specified should be used: -

2.1.27.1 Domestic Restrictor Stays - Use No. 8 fixing screws or specialist equivalent e.g. special threads for PVCu.

2.1.28 The following constraints should be strictly adhered to:-

2.1.28.1 Pan or mushroom head screws are the preferred option. See Fig. 5 2.1.28.2 Countersunk heads are acceptable but will not produce a neat appearance. See

Fig. 5 2.1.28.3 Screws with countersunk/pan heads are also an acceptable head format. See Fig.

5 2.1.28.4 Screw manufacturers recommended pilot hole sizes must be adhered to at all

times and if any instructions are supplied by window system manufacturers/suppliers, such as “screw into reinforcement”, it is important that they are followed.

2.1.28.5 When fitting Restrictor Stays extreme care must be taken not to strip the thread as

deterioration in performance will result.

2.1.28.6 It is has been shown that Austenitic fixings provide superior corrosion resistance when subject to BS 7479.

Fig. 6

Note: It is the responsibility of the window manufacturer to ensure that all fixing screws and rivets have adequate strength to support the weight of the window vent and the forces exerted upon it over the full life of the window.


ANCILLARY DEVICES






Fixing Screws 2.1.29 On the following Restrictor Stays the fixings specified should be used: -

2.1.29.1 Commercial Restrictor Stays/Commercial Detachable Restrictor Stays - Use No.10 self tapping screws or M5 screws and M5 Rivnuts or a specialist equivalent i.e. with special threads for PVCu.

2.1.30 The following constraints should be strictly adhered to:- 2.1.30.1 Pan, mushroom or standard dome head screws are the preferred option. 2.1.30.2 Countersunk heads are acceptable but will not produce a neat appearance. 2.1.30.3 Screws with special combination countersunk/pan heads are also an acceptable

head format. See Fig. 6 below. 2.1.30.4 Screw manufacturers recommended pilot hole sizes must be adhered to at all

times and if any instructions are supplied by window system manufacturers/suppliers, such as “screw into reinforcement”, it is important that they are followed.

2.1.30.5 When fitting Restrictor Stays extreme care must be taken not to strip the thread as

deterioration in performance will result. 2.1.30.6 It is has been shown that Austenitic and certain types of Modified Martensitic

fixings provide superior corrosion resistance when subject to BS 7479.

Fig. 7 Note: It is the responsibility of the window manufacturer to ensure that all fixing screws and rivets have adequate strength to support the weight of the window vent and the forces exerted upon it over the full life of the window.

Not to Scale, All dimensions in inches & mm

ANCILLARY DEVICES






Fixing Rivets 2.1.31 Fixing rivets (pop and peel blind rivets) should be 5mm or 3/16 inch diameter and of a length

to suit the total riveting thickness as recommended by the rivet manufacturer. The following additional constraints must be adhered to:- 2.1.31.1 Head maximum sizes must not exceed those shown below. 2.1.31.2 All rivet manufacturers recommendations must be observed. 2.1.31.3 Only stainless steel rivets are recommended for use by SECURISTYLE® Ltd.

Fig. 8

Note: It is the responsibility of the window manufacturer to ensure that all fixing screws and rivets have adequate strength to support the weight of the window vent and the forces exerted upon it over the full life of the window.


ANCILLARY DEVICES RESTRICTOR STAYS SECTION 2.2 SHEET 1 of 2 ISSUE: September, 2008





Environmental Constraints 2.2.1 Normal operating conditions for all hinges are:

2.2.1.1 Operating temperature range -20°C to +60°C 2.2.1.2 Operating humidity range 10% Relative Humidity to 95% Relative Humidity

2.2.2 The materials used will not degrade due to ultra violet light, or when using neutral acidity non

solvent cleaning chemicals, at a rate faster than other parts of the window assembly. However, the practice of cleaning brickwork with acidic based products will have serious effects if allowed to come into contact with hardware. Corrosion or failure of hardware as a result of this practice will not be covered by the warranty issued on such products. For further advice on procedures for protecting the window during this operation, please contact the window manufacturer or hardware supplier.

Maintenance and Lubrication 2.2.3 As with most mechanical devices, Restrictor Stays require periodic maintenance and

lubrication. The hinge in general and particularly the pivots, sliding shoe and track must be kept free from dirt, debris and any obstructions at all times.

2.2.3.1 At Time of Installation - Lubricate all pivot points with light machine oil and wipe

away excess, one drop per pivot is sufficient. We suggest one of the following lubricants or equivalent:

a. General light engineering oil with corrosion inhibitors such as Castrol Everyman or 3 in 1 oil (available in aerosol can for convenience).

Note: Solvent based aerosol sprays e.g. WD40 are not suitable for this application.

2.2.3.2 Every Five Years - Carry out the following checks every five years:

a. Clean any dirt or debris from the hinge and clear any obstructions from the pivots, sliding shoe and track.

b. Apply lubrication as detailed in 2.2.4.1 above.

c. Check the tightness and security of all fixing screws and rivets.

Operating Life 2.2.4 To attain optimum operating life all criteria listed above under; environmental constraints, and

maintenance and lubrication must be adhered to. 2.2.5 All Restrictor Stays will function normally for up to 30,000 cycles under normal conditions of

use. This performance is subject to compliance with SECURISTYLE® installation and maintenance instructions.

ANCILLARY DEVICES RESTRICTOR STAYS SECTION 2.2 SHEET 2 of 2 ISSUE: September, 2008





Corrosion Resistance 2.2.6 When subjected to neutral salt spray test to BS 7479: 1991 / ISO 9227: 1990 the hinge

remains functional. There is no significant surface pitting caused by corrosion. Some surface discolouration is to be expected.

2.2.7 If a hinge is fitted in an area where it is exposed to a corrosive atmosphere, e.g. salt laden

sea air in coastal locations, we recommended that in addition to the general maintenance and lubrication: 2.2.7.1 All metal surfaces are lightly coated with lubrication oil or sprayed with a

proprietary anticorrosion spray. It is important to follow the manufacturer’s instructions for any products used.

2.2.7.2 Maintenance operations may need to be carried out more frequently. This is

dependent on the severity of the prevailing conditions.

ANCILLARY DEVICES






Product and Materials Specification

2.3.1 The following is a guide to the materials used for Domestic and Commercial Restrictor Stays.

2.3.1.1 Surface Finish - All surface finishes are of good commercial quality.

• 2mm & 2.5mm stainless steel components (links) are of cold rolled finish and are edge dressed to remove the sharp edges as far as is practical.

• 0.9mm stainless steel components (track) are of bright cold rolled finish.

• 1.22mm stainless steel components (track) are of bright cold rolled finish. • Stainless steel components will not display surface blemishes, pits or

scratches of greater than 20 sq. mm or 0.25mm maximum depth. • Plastic components are of uniform finish and colour. Visible surfaces will not

display blemishes, pits or scratches of greater than 15 sq. mm or 0.2mm maximum depth.

• Die cast components are of uniform finish. Visible surfaces will not display

blemishes, pits or scratches of greater than 15 sq. mm or 0.2mm maximum depth.

Standards Applicable for Restrictor Stays 2.3.2 The relevant standards applicable are:

2.3.2.1 Ferritic Stainless Steel

Links

- Stainless steel to BS EN ISO 10088/2 GRADE 1.4016: 1995

Track


2.3.2.2 Austenitic Stainless Steel

Links


Track


Pivot Rivets


ANCILLARY DEVICES






2.3.3 Other Materials for Domestic and Sterling Commercial Restrictor Stays.

Slider (DEFENDER® Restrictor Stays only)

- Grey Acetal Homopolymer or Acetal Copolymer

Slider Inner (STERLING®, Sterling STORM® Restrictor Stays only)

- Stainless Steel to BS EN ISO 10088/2 GRADE 1.4301: 1995

Slider Outer (STERLING® Restrictor Stays only)

- Black Acetal Homopolymer or Acetal Copolymer

Slider Outer (Sterling STORM® Restrictor Stays only)

- 13% Glass Filled Nylon

Friction Cam (DEFENDER® Restrictor Stays only)

- Zinc Alloy plated with Zinc and Gold Passivate

Friction Screw (STERLING®, Sterling STORM® Restrictor Stays only)

- Austenitic Stainless steel to BS 6105 Grade A1-50

Pivot Washer

- Natural (Translucent) Nylon

2.3.4 Link and Track Dimensions

Link thickness

- 1.96mm to 2.1mm

- 2.39mm to 2.61mm

Link width

- 15.9mm to 16.1mm

- 18.85mm to 19.05mm

Track rolled section height

- 4.79mm to 5.23mm

- 5.80mm to 6.00mm

Track rolled section width

- 18.02mm to 18.36mm

- 22.9mm to 23.2mm

Note: Component descriptions which have ( ) under them, indicate that the component is only used on the stated hinge range/assembly. Those which do not indicate that the component is used on Domestic and Commercial restrictor stays.

ANCILLARY DEVICES






2.3.5 Testing Standards

2.3.5.1 BS 6375 : Part 2 : 1987. Section 5 Testing. Ref. appendix A (A.7 Test 6). 2.3.5.2 BS 8213 : Part 1 : 1991. Section 2. Safety in use. Point 5.1.2.

ANCILLARY DEVICES





ASSEMBLY SHEET - RS4 Restrictor Stay


ANCILLARY DEVICES







ANCILLARY DEVICES





ASSEMBLY SHEET - SR4 Restrictor Stay


ANCILLARY DEVICES





ASSEMBLY SHEET - SR8 Restrictor Stay


ANCILLARY DEVICES





ASSEMBLY SHEET - SR16E Restrictor Stay


ANCILLARY DEVICES





ASSEMBLY SHEET - SR16BAC Restrictor Stays


ANCILLARY DEVICES





ASSEMBLY SHEET - SDR4 Detachable Restrictor Stay


ANCILLARY DEVICES







ANCILLARY DEVICES

COMMERCIAL PULL-IN BLOCKS ISSUE: March 2008




COMMERCIAL PULL IN BLOCKS

Ancillary weather seal device. Purpose designed for large commercial top-hung windows using

Securistyle Ltd. Sterling and Storm Balanced Hinges.

Designed for ease of use, consistent performance and made adjustable to suit the application. The commercial pull in block will prevent bowing of large commercial top hung windows thus relieving additional stresses on the hinges and increasing weather seal of the window.

Applications

• Maintains effective weather seal and reduces bowing on large top hung windows

• Suitable for use with Sterling and Storm Balance commercial top hung windows

Product Features

• No routing or drilling of profile required

• Retro-fittable design allows upgrade of existing windows

• Adjustable design allows the product to suit application and profile

Customer Benefits

• Give attractive ‘optional extra’ feature

• Securistyle quality and guaranteed performance

ANCILLARY DEVICES

COMMERCIAL PULL-IN BLOCKS ISSUE: March 2008




CONTENTS – COMMERCIAL PULL-IN BLOCKS

SECTION SHEET

APPLICATION Application 1.1 1

FITTING INSTRUCTIONS: Position and Clearances Commercial Pull-In Block 2.1 2

FITTING INSTRUCTIONS: Vent and Frame Preparation and Fitting Vent and Frame Preparation and Fitting 2.2 3

FITTING INSTRUCTIONS: Screws Fixing Screws 2.3 4

FITTING INSTRUCTIONS: Fixing Hole Reference Fixing Holes References 2.4 5

PERFORMANCE AND MAINTENANCE Environmental Constraints 3.1 1 Performance 3.1 1 Maintenance 3.1 1 Operating Life 3.1 1 Corrosion Resistance 3.1 1

PRODUCT SPECIFICATION Product and Materials Specification 4.1 1 Standard Applicable to Commercial Pull-In Block 4.1 1

ANCILLARY DEVICES

COMMERCIAL PULL-IN BLOCKS SHEET 1 of 5 ISSUE: March 2008




APPLICATION

1. Application General: 1.1 On large Commercial Top hung windows, due to large gust/shock loads and large heavy

windows, weather seal can be lost due to bowing of the actual window. The commercial pull in block assembly is a recent development from Securistyle Ltd to help ensure an effective weather seal is kept and maintained by preventing bowing. The reduction of bow in the window will also help to reduce the additional stress caused to the hinges.

1. 2 The Commercial pull in blocks have been specifically designed to work well and

successfully with both the Sterling and Storm Balanced hinge range. The pull in blocks, are designed to be fitted to a window at any time throughout its life due to them being a retro-fit design. The adjustability of the pull in block assembly exists to suit the application.

Operation: 1. 3 When fitted to a new window that hasn’t had any wind deformation or bowing, then the pull

in blocks are to be set to a position where the fixed and adjustable parts are just clear of each other. See Fig. 1.

Fig. 1

1.4 When fitting to a window that is older and/or has slight bowing, the pull in blocks should be fitted so that during the opening and closing operation of the window there is definite contact between the fixed and adjustable parts. See Fig. 2.

Fig. 2

ANCILLARY DEVICES






2. FITTING INSTRUCTIONS 2.1 Position and Clearances: 2.1.1 The commercial pull in blocks, are designed to be used on large commercial top hung

profiles that are suitable for use with Sterling and Storm Balanced hinges. The adjustable and fixed parts are to be fitted between two flat and parallel rigid faces that conform to the measurements represented below in Fig. 3.

2.1.2 The vent and outer frame location recess or up stand, if any, must be as shown in Fig. 3.

Fig. 3 – Top Hung Window Layout.

2.1.3 The commercial pull in blocks, are to be fitted at the hinged edge of the window, positioned

at 100mm to 200mm from each corner and then across at 1000mm spacing to aid weather sealing.

ANCILLARY DEVICES






2.2 Vent and Frame Preparation and Fitting Preparation: 2.2.1 No Routing or boring of the profile is required unless the profile silhouette does not conform

to the clearances requirements, (please see section 2.1, Fig. 3). Fitting: 2.2.2 Position the two commercial pull in block parts on the profile inline with the hinge track and

hinge vent arm, ensuring the two components are in line with each other length wise. Correct alignment will be determined by measurement.

Fixing: 2.2.3 Fixed part (R8304) – The fixed part is to be positioned on the vent/sash, and fixings are to

be inserted through the holes and tightened. 2.2.4 Adjustable part (S8305) – The adjustable part is to be positioned on the frame, and the

fixings are to be inserted through the slots. Once the correct adjustment has been determined, screws can then be tightened.

Adjustment: 2.2.5 Once the commercial pull-in blocks have been installed on a complete window assembly,

correct adjustment of the device must be determined. 2.2.6 Fixing screws are to be loosened to allow ease of adjustment of adjustable part S8305.

Correct positioning of component is to be found with aid of serrations. 2.2.7 Once the correct adjustment has been determined, screws can then be tightened.

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FITTING INSTRUCTIONS: Screws

2.3 Screws Fixing Screws: 2.3.1 Use minimum No. 8 (Ø4.3mm) fixing screws for PVC-u or minimum Ø3.9mm reinforcing

screw and maximum No. 10 (Ø4.8mm) fixing screws. Depending on the profile, will determine which size screw is required. The screw and profile suppliers should also be consulted for specific requirements; SECURISTYLE® can assist with testing and validation of the Commercial Pull in Blocks®

Recommendations:- 2.3.2 Countersunk head screws are the preferred option. (Please see fig. 4) 2.3.3 Pan or mushroom head screws are acceptable, but will not produce a neat appearance. 2.3.4 Screws with friction stay countersunk/pan heads are also acceptable. 2.3.5 Screw manufacturers’ recommend pilot hole sizes must be adhered to at all times and if

any instructions are supplied by the window system manufacturers/suppliers, such as “screw into reinforcement”, it is important that they are followed.

2.3.6 When fitting, extreme care must be taken not to strip the thread as deterioration in

performance will result. 2.3.7 It has been shown that Austenitic and certain types of modified Martensitic fixings provide

superior corrosion resistance when subject to BS 7479.

Fig. 4

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FITTING INSTRUCTIONS: Fixing Hole Reference

2.4 Fixing Holes References

2.4.1 Dimensions of Commercial Pull-In Block. Please see below, Fig. 5.

Fig. 5

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3. Performance and Maintenance Environmental Constraints: 3.1 Normal operating conditions are:

3.1.1 Operating temperature range, - 20°C to + 60°C. 3.1.2 Operating humidity range 10% Relative Humidity to 95% Relative Humidity.

3.2 The materials used will not degrade due to ultra violet light, or when using neutral acidity

non solvent cleaning chemicals, at a rate faster than other parts of the window assembly. Performance: 3.3 The commercial pull in blocks are a specially designed hardware product to help maintain

effective weather seal on large commercial top hung windows. 3.4 The commercial pull in blocks are designed specifically for use with Sterling and Storm

Balanced hinges, ensuring compatibility and performance is met. 3.5 Use of the commercial pull in blocks with other manufacturer’s hinges is not recommended;

furthermore such use will invalidate the guarantee. Maintenance: 3.6 Other than periodic visual inspection for loose fixings and degradation, no specific

maintenance is required. 3.7 If cleaning is required, use a mild detergent or a damp cloth, do not use acid, alkaline,

solvent or abrasive cleaning agents or materials. Operating Life: 3.8 To attain the optimum operating life of the commercial pull in blocks, all of the criteria listed

above under; environment constraints, maintenance and lubrication must be adhered to. 3.9 Securistyle commercial pull in blocks will function for about 50,000 cycles under normal

conditions of use. This performance is also subject to compliance with Securistyle installation and maintenance instructions.

Corrosion Resistance: 3.10 When subjected to a 480 hour neutral salt spray test to BS 7479:1991 the commercial pull

in blocks show slight degradation of plated surface, but will remain functional and pass all stated criteria.

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4. Product Specification Product and Materials Specification:

4.1 All versions: Zinc Alloy to ASTM A41A, Zinc plated and passivated.

4.1.1 Surface Finish – Die cast components of uniform finish. Visible surfaces will not display blemishes, pits or scratches of greater than 15 sq. mm or 0.2mm maximum depth.

Standards Applicable to Commercial Pull in Blocks:

4.2 The relevant standards applicable are:

4.2.1 BS 7479:1991 / ISO 9227:1990(E) Corrosion tests in artificial atmospheres – Salt spray tests.

WHS Securistyle Range

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