Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries:...

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Transcript of Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries:...

Page 1: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.
Page 2: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Who are we?

Page 3: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Who are weWho are we??

• Polish Foundry Group (Polska Grupa Polish Foundry Group (Polska Grupa

Odlewnicza) is an association of two Odlewnicza) is an association of two

foundries: Pioma-Odlewnia Foundry foundries: Pioma-Odlewnia Foundry

and Iron Foundry Śrem.and Iron Foundry Śrem.

• Since October 2011 Polish Foundry Since October 2011 Polish Foundry

Group Group becomes a public company becomes a public company

listed on the Stock Exchange in listed on the Stock Exchange in

Warsaw.Warsaw.

Page 4: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

PGO production facilities locationsPGO production facilities locations

Page 5: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Group structureGroup structure

Page 6: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Shareholders structureShareholders structure ((Oct. Oct. 2011)2011)

• PGO SA share capital amounts to 96.3 million zł and is divided into 96,000,000 shares with a nominal value of 1 zł each

Page 7: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.
Page 8: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.
Page 9: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.
Page 10: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

General InformationsGeneral Informations

Page 11: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

HistoryHistory

19601960 20002000 20062006 20082008 20102010

FFoundation of oundation of the foundry as the foundry as

a part of a part of Mining Mining

Machines Machines Factory Factory PIOMAPIOMA

Pioma-Odlewnia Pioma-Odlewnia Sp. z o.o. Sp. z o.o.

becomes an becomes an independent independent

business entity business entity as a limited as a limited companycompany

JoJoining the ining the FAMUR Capital FAMUR Capital

GroupGroup

AAcquisition of cquisition of ŚREM Iron ŚREM Iron

Foundry and Foundry and foundation of foundation of

Polish Foundry Polish Foundry GroupGroup

50 years 50 years of traditionof tradition

and experience and experience in castingin casting

Page 12: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Pioma-Odlewnia foundry is specialized in high class steel and iron Pioma-Odlewnia foundry is specialized in high class steel and iron

castings for: castings for:

• mining industry, mining industry,

• machinery and equipment, machinery and equipment,

• building machinery, building machinery,

• chemical industry, chemical industry,

• siderurgy and energetics, siderurgy and energetics,

• shipbuilding industry, shipbuilding industry,

• and others.and others.

Pioma-Odlewnia activityPioma-Odlewnia activity

Page 13: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Maximum production capacity – 10 200 tons/yearMaximum production capacity – 10 200 tons/year

Present employment - 320 employees Present employment - 320 employees

Pioma offer contains castings made of:Pioma offer contains castings made of:

• constructional carbon cast steelconstructional carbon cast steel

• alloy cast steel alloy cast steel

• cast ironcast iron

Pioma offers steel and iron castings from 5 to 5000 kg.Pioma offers steel and iron castings from 5 to 5000 kg.

General informationGeneral information

Page 14: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Foundry Presentation - P 14

Page 15: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Foundry Presentation - P 15

Page 16: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Investment plan for FY2012 and FY2013Investment plan for FY2012 and FY2013

No Investments optimizing the production processDATE OF

COMPLETION

1 Modernization of hydraulic and control system of EAFs 2012-2013

2 Leadles heating system II qu. 2013

3 Modernization of sand reclamation and distribution stationIV qu 2012 - I qu.

2013 ongoing

4 New polymer quenching tanks with cooling system done

5 New turning lathe done

6 Pneumatic hammer for risers removal (manganese steel) done

7 Heat treatment furnace modernization No 1 II qu. 2013

8 New Spectrometer III qu. 2013

No EHS investmentsDATE OF

COMPLETION

1 EAFs dedusting system 2012-2013

2 Cutting stations dedusting system IIqu. 2013

3 Grinding stations dedusting system IVqu. 2013

Estimaed cost of the realization is ~2.5 mln €Estimaed cost of the realization is ~2.5 mln €

Page 17: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Production Process FlowProduction Process Flow

Page 18: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Foundry technologydesign

Conductance of process simulation Pattern-making Moulding

Melting, refining & pouring Shakeout & cleaning

Welding Machining Painting & Shipment

Lay-out & NDTHeat Treatment

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The technical data are supported by MAGMASOFTThe technical data are supported by MAGMASOFT®®

program for simulation of metal solidification, a program for simulation of metal solidification, a

comprehensive solution which enables to: design and comprehensive solution which enables to: design and

analyze technical casting correctness, design gating and analyze technical casting correctness, design gating and

feeder systems, make a reliable pattern set and other feeder systems, make a reliable pattern set and other

tools, optimalize of a casting process, control of quality.tools, optimalize of a casting process, control of quality.

Engineering departmentEngineering department

Pattern shopPattern shop

The patten-shop contains the stock of machines and The patten-shop contains the stock of machines and

tools used for the production of:tools used for the production of:• wooden patterns with the overall dimension of 3000 x wooden patterns with the overall dimension of 3000 x

2500 x 1500 mm 2500 x 1500 mm • metal metal patternspatterns with the overall dimensions of 1000 x with the overall dimensions of 1000 x

800 x 300 mm.800 x 300 mm.

Page 20: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

The melting shop is equipped with:The melting shop is equipped with:

• two arc furnaces with the capacity of 3T each one two arc furnaces with the capacity of 3T each one

with the capacity of 6T and with the capacity of 6T and

• an induction ABB furnace with the capacity of an induction ABB furnace with the capacity of

2 x 2,5T.2 x 2,5T.

Melting shopMelting shop

Moulding shopMoulding shop

On machine-moulding line we produce castings On machine-moulding line we produce castings

up to 150 kg weightup to 150 kg weight in moulding flasks of the in moulding flasks of the

dimensions 1000 x 700 x (340+270) mm. dimensions 1000 x 700 x (340+270) mm.

On hand-moulding line we produce castings of On hand-moulding line we produce castings of

weight up to weight up to 55000 kg and maximum dimensions 3000 000 kg and maximum dimensions 3000

x 3000 x 2000 mm.x 3000 x 2000 mm.

Page 21: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

The fettling shop is equipped with two conveyor The fettling shop is equipped with two conveyor

wheelabrator fettling plant: Pangborn and Tilghman and wheelabrator fettling plant: Pangborn and Tilghman and

with two shot blast chambers and turntables OWPK-4with two shot blast chambers and turntables OWPK-4..

Fettling shopFettling shop

Heat treatmentHeat treatment

Heat treatment department is equipped with:Heat treatment department is equipped with:

• 4 gas-fired furnaces with gas stoves of 15m4 gas-fired furnaces with gas stoves of 15m22;;

• tunnel-furnace for quenching and tempering made by tunnel-furnace for quenching and tempering made by

Siemens with the pallet size of 1250 x 750mm.Siemens with the pallet size of 1250 x 750mm.

Page 22: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Quality and EnviromentQuality and Enviroment

Page 23: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Quality Management System

ISO 9001:2008

IPPC Certificate (Integrated Pollution Prevention and Control)

Other:Other:•Accreditation Certificate of Testing Laboratory Accreditation Certificate of Testing Laboratory •LR Certificate for production of Steel and Cast Iron LR Certificate for production of Steel and Cast Iron CastingsCastings•GL Certificate for production of Steel and Cast Iron GL Certificate for production of Steel and Cast Iron CastingsCastings•DNV Certificate for production of Steel Castings DNV Certificate for production of Steel Castings

Page 24: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

PiomaPioma testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for

the foundry but also for outside clients in accordance withthe foundry but also for outside clients in accordance with PN-EN ISO/IEC 17025:2005 standard.PN-EN ISO/IEC 17025:2005 standard.

Certification:Certification:

• Certificate of approval for Testing Laboratory Certificate of approval for Testing Laboratory

No. L-II-104/20 No. L-II-104/20

credited by Office of Technical Inspectioncredited by Office of Technical Inspection

• Accreditation Certificate of Testing Laboratory Accreditation Certificate of Testing Laboratory

No. AB 205 No. AB 205

credited by Polish Centre For Accreditationcredited by Polish Centre For Accreditation

Testing laboratoryTesting laboratory

Page 25: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Scope of services:Scope of services:

• chemical analysis chemical analysis rangerange: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast irons: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast irons

equipmentequipment:: the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen

and nitrogen analyzer LECO TC 500and nitrogen analyzer LECO TC 500

• resistance tests  resistance tests  rangerange: static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature : static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature

starting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bendingstarting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bending

equipmentequipment: impact hammer RKP 450, universal testing machine ZWICK: impact hammer RKP 450, universal testing machine ZWICK

Testing laboratoryTesting laboratory

Page 26: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

• metallographic testsmetallographic testsrangerange: macro and microscopy : macro and microscopy

metallographymetallography

equipmentequipment: metallographic microscope : metallographic microscope

NEOPHOT 32R with the magnifying NEOPHOT 32R with the magnifying

power of 10 - 2000x, metallographic power of 10 - 2000x, metallographic

microscope EPITYP 2 with the microscope EPITYP 2 with the

magnifying power of 10 – 2000x, program magnifying power of 10 – 2000x, program

for picture analysis – LUCIAfor picture analysis – LUCIA

Testing laboratoryTesting laboratory

Page 27: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Non Destructive TestsNon Destructive Tests

MT Magnetic Particle Inspection

UTUltrasonic Examination

PTDye penetrant Inspection

Acceptance Standards:•EN 1369•EN ISO 23278Examination Instructions;•EN ISO 9934 part 1-3•EN ISO 17638•ASTM E709•acc. to customer requirementsExamination Method:•magnetic yokeExamination Medium:Wet system particle:•Black Powder•Fluorescent PowderInstruments:•Portable Flawcheck Defectoscope AC230•Portable Flawcheck Defectoscope UM-9/230•Portable Flawcheck Defectoscope B300S

Acceptance Standards:•ISO 5817•EN 12680-1, -2, -3•EN ISO 116666Examination Instructions;•EN 583-1•EN ISO 17640•ASTM A 609•EN 14127•acc. to customer requirementsExamination Method:•DAC diagram•DGS diagram•ScalesInstruments:•Ultrasonic Flaw Detectors USM 25S•Ultrasonic Flaw Detectors USM 35S•Ultrasonic Flaw Detectors EPOCH 600•Ultrasonic Thickness Gauge MC-300Ultrasonic Transducer:•Single crystal normal probes•Single crystal angle probes•Double crystal angle probes•Double crystal normal probes

Acceptance Standards:•EN 23277•EN 1371-1Examination Instructions;•EN 571-1•ASTM E 165•acc. to customer requirementsExamination Method:•AreosolType of dye:•Fluorescent•NonfluorescentExamination Means:•MR CHEMIE

Page 28: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – mining industry – mining industry

Cover Cover GJL250GJL25036 kg36 kg

Teeth Teeth L120G13, L35GSML120G13, L35GSM

6 kg6 kg

Chain wheel half Chain wheel half L30GSL30GS33 kg33 kg

GuideGuide L450L45017 kg17 kg

SocketSocket A A6618 kg18 kg

Housing GJL200Housing GJL20020 kg20 kg

Fastening Fastening GGG50/ GJS500-7 GGG50/ GJS500-7

20kg20kg

Link Gs52Link Gs528 kg8 kg

Page 29: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – mining industry – mining industry

Arm body Arm body L25GNMF/L20HGSNM L25GNMF/L20HGSNM

3350kg3350kg

Piston element A6Piston element A670 kg70 kg

BoBoddy L30GSy L30GS45 kg45 kg

Chain wheel half Chain wheel half L35GSML35GSM400 kg400 kg

ProfileProfile A6A6420 kg420 kg

Chain wheel Chain wheel GS52 56 kgGS52 56 kg

Ladder Ladder L35GSML35GSM

60 kg60 kg

Page 30: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – machinery – machinery

Housing GJL200Housing GJL20090 kg90 kg

Wheel GGG60/ GJS600-3 Wheel GGG60/ GJS600-3 16 kg16 kg

Socket A6Socket A618 kg18 kg

Cover Nihard ICover Nihard I8 kg8 kg

Bearing housing Bearing housing GJL250 41 kgGJL250 41 kg

Page 31: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – machinery – machinery

Housing GJS500-7 Housing GJS500-7 450 kg450 kg

Body GG25/GJL250Body GG25/GJL250450 kg450 kg

Link GS34CrMo4 Link GS34CrMo4 150-380kg150-380kg Yoke L35GSM Yoke L35GSM

100 kg100 kg

Page 32: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – industrial fittings – industrial fittings

Body GG25 / Body GG25 / GJL250 8kgGJL250 8kg

Body GJL250Body GJL25028 kg28 kg

Body GJS 400-15Body GJS 400-1510-180 kg10-180 kg

Ring GJS500-7Ring GJS500-72 kg2 kg

Body GJL250 Body GJL250 15-20 kg15-20 kg

Casing GJS400-15, GJL250Casing GJS400-15, GJL2507-15 kg7-15 kg

Page 33: Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

Products samplesProducts samples – industrial fittings – industrial fittings

Wedge Wedge 420-12 420-12 1000 kg1000 kg

Pump casing A48CL40, Pump casing A48CL40, GR60-40-18 1500-3500 kgGR60-40-18 1500-3500 kg