WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director Brought to you...

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WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Presented by: Rick Kuemin, MSA Training Director Director www.msaworld.c www.msaworld.c om om Brought to you by:

Transcript of WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director Brought to you...

Page 1: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

WHIRLPOOLVERTICAL MODULAR WASHER

Presented by: Rick Kuemin, MSA Training Presented by: Rick Kuemin, MSA Training DirectorDirectorwww.msaworld.comwww.msaworld.com

Brought to you by:

Page 2: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Whirlpool Model/Serial Designations/Tech Sheet

Location

Questions or comments? Please e-mail [email protected]

Page 3: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

VMW Operation

Questions or comments? Please e-mail [email protected]

Page 4: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

VMW Design

Questions or comments? Please e-mail [email protected]

Page 5: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Structure Changes

* Cabinet same as direct drive (separate back panel). Cabinet is not removable

* Hung suspension (very stable platform) Higher spin speeds Reduces vibration/walking* Basket does not float (WP # 14218862)* No brake* Gearcase attached to bottom with 4-10 mm

bolts

Questions or comments? Please e-mail [email protected]

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Transmission Operation

Questions or comments? Please e-mail [email protected]

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Splutch

Questions or comments? Please e-mail [email protected]

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Splutch Ass’y During Agitation

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Splutch During Shifting

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Splutch During Spin

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Actuator-Lid Lock Mech. Operation

Questions or comments? Please e-mail [email protected]

1. Shifts from agitate to Spin2. Monitors the position3. Monitors motor RPM (speed wheel

in gearcase-optical sensor)

Lid SwitchLock SwitchLatch Solenoid

LID LOCKED FOR ALL FUNCTIONS

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VMW Control Panel

Questions or comments? Please e-mail [email protected]

1. Eco Monitor2. Wash Cycle Dial3. Options4. Display5. Sequencing Lights

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Components – Top View

Questions or comments? Please e-mail [email protected]

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Components – Top Lifted

Questions or comments? Please e-mail [email protected]

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Components -- Bottom View

Questions or comments? Please e-mail [email protected]

Page 16: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Customer Viewable Codes

Questions or comments? Please e-mail [email protected]

There are three codes viewable by the customer

Long Fill (Wash LED ON)Long Drain (Spin LED ON)

Lid Lock (Lid Lock LED Flashing)

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Non Intuitive Control

Questions or comments? Please e-mail [email protected]

Note: Non Intuitive Controlhelps keep customers from inadvertently getting into the test mode

Page 18: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Test Modes

Diagnostic Test Modes Allow service tech to test and verify all

inputs to the machine control electronics

Do a quick and overall check of the washer before going to a specific test—Don’t overlook the obvious

Questions or comments? Please e-mail [email protected]

Page 19: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Access Service Diagnostics

Questions or comments? Please e-mail [email protected]

Activation MUST be done within 6 seconds

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Activation of Test Mode

Questions or comments? Please e-mail [email protected]

Correct Activation:00 and all lights flashing on/off

Note: To Exit Test at any timePress Power Button. Washer will automatically revert to normal operation after 5 minutes of inactivity

Page 21: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Mode of Operation

Questions or comments? Please e-mail [email protected]

Test Mode will be identified with the LEDs and/or the appropriate number in the display

Page 22: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Fault Codes Display

Questions or comments? Please e-mail [email protected]

F#-type of FaultE#-component system where fault is located

Fault Code Display: displays last 4 codes. Turn CCW 1 turn at a time to view the most recent to oldest

Press/Hold START key 3 sec. to clear all faults

Note: a fault/error code will be removed from the memory if it does not reoccur after 10 consecutive wash cycles

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Fault Codes

Questions or comments? Please e-mail [email protected]

Page 24: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 25: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 26: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Fault Codes

Questions or comments? Please e-mail [email protected]

Page 27: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Automatic Test

Questions or comments? Please e-mail [email protected]

Automatic Test: Best done at the end of service or at completion of the installation of the product to make sure that everything is plugged in and to verify proper operation

Turn the cycle selector knob until Spin Light is on and/or 02 is in the display

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Automatic Test

Questions or comments? Please e-mail [email protected]

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Automatic Test

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Manual Test

Note: Multiple outputs may be activated simultaneously

Note: Outputs left on, will time out after 5 minutes

Turn cycle selector knob until Spinand Done Lights are on and/or 03 is displayed

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Manual Test

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Manual Test

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Calibration Mode

Turn cycle selector knob until Rinse Light is on and/or 04 is displayed

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Calibrate When???

Calibrate when any of these systems are replaced

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Calibration Mode

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Sales Mode

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UI Mode Test

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Main Control BoardConnectors and Pins

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Valve Resistance Test

Resistance values of all valves are between 890-1300 OhmsThis will test the electrical connections and the valves themselves

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Shifter Test

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Shifter Voltages/Resistance Checks

Shifter Motor Control AC output 120 VACShifter-Switch DC output

Shifter Motor resistance—J 16 pins 1-2 is 2K-3K ohms-Checks the resistance through the harness and shifter motor

Always ensure plugs connections are secure

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Optical Sensor Circuit

Slowly turn the basket by hand

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Ohm the Harness

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Line Voltage Path

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Low Voltage Circuits

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Drive Motor Neutral

Lid Lock MUST be closed to provide the motor neutral

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Strip Circuit--Shifter

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Strip Circuit--Shifter

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Strip Circuit--Motor

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Strip Circuit—Drain Pump

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Removing Control Panel

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Replacing User Interface

Adhered to Console

12

3

4

Page 53: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Removing Tub Top

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Suspension Rods

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Coin Trap

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Reinstalling Basket

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Reinstalling Basket

Page 58: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Reinstalling Basket

Page 59: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Shaft Seal

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Harness Clips

Page 61: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Service Tips--Cycles

Page 62: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Service Tips--Cycles

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Service Tips--Cycles

Page 64: WHIRLPOOL VERTICAL MODULAR WASHER Presented by: Rick Kuemin, MSA Training Director  Brought to you by:

Cycle Chart

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Now for the disassembly and diagnostic testing