Where Did All the Barracks Go? · 2010. 12. 13. · US Army Corps of Engineers US Army Corps of...

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US Army Corps of Engineers US Army Corps US Army Corps of Engineers of Engineers Where Did All the Where Did All the Barracks Go? Barracks Go? An Innovative Approach for An Innovative Approach for Salvaging, Reusing, and Salvaging, Reusing, and Recycling WWII Barracks, Recycling WWII Barracks, Ft. Lewis, WA Ft. Lewis, WA Elizabeth Chien Matt Schultz Tom Napier Elizabeth Chien Matt Schultz Tom Napier

Transcript of Where Did All the Barracks Go? · 2010. 12. 13. · US Army Corps of Engineers US Army Corps of...

Page 1: Where Did All the Barracks Go? · 2010. 12. 13. · US Army Corps of Engineers US Army Corps of Engineers Project Summary: Battle Simulation Center Demo – 48,951 sq. ft. non-footprint

US Army Corpsof EngineersUS Army CorpsUS Army Corpsof Engineersof Engineers

Where Did All the Where Did All the Barracks Go?Barracks Go?

An Innovative Approach for An Innovative Approach for Salvaging, Reusing, and Salvaging, Reusing, and

Recycling WWII Barracks,Recycling WWII Barracks,Ft. Lewis, WAFt. Lewis, WA

Elizabeth Chien Matt Schultz Tom NapierElizabeth Chien Matt Schultz Tom Napier

Page 2: Where Did All the Barracks Go? · 2010. 12. 13. · US Army Corps of Engineers US Army Corps of Engineers Project Summary: Battle Simulation Center Demo – 48,951 sq. ft. non-footprint

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Introduction:Introduction:

Army PolicyArmy Policy

Ft. Lewis Sustainability GoalsFt. Lewis Sustainability Goals

No Impact to Budget or Schedule No Impact to Budget or Schedule

USACE USACE -- New Approach to DemolitionNew Approach to Demolition

–– ContractingContracting

–– Contractor EducationContractor Education

–– Comprehensive Team ApproachComprehensive Team Approach

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Project Summary:Project Summary:

Battle Simulation Center DemoBattle Simulation Center Demo

–– Military Construction ProjectMilitary Construction Project

–– Contract Award (incl. bonus) $693,500Contract Award (incl. bonus) $693,500

–– SOW = Hazmat Survey, Hazmat SOW = Hazmat Survey, Hazmat Abatement, Demolition, Site RestorationAbatement, Demolition, Site Restoration

–– 50% diversion, by weight, required50% diversion, by weight, required

–– Bonus for increasing levels of diversionBonus for increasing levels of diversion

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Project Summary:Project Summary:

Battle Simulation Center DemoBattle Simulation Center Demo–– 48,951 sq. ft. non48,951 sq. ft. non--footprint demofootprint demo

–– 12 WWII era wood buildings12 WWII era wood buildings5 two5 two--story barracksstory barracks

1 one1 one--story mess hallstory mess hall

1 one1 one--story warehousestory warehouse

2 one story classrooms2 one story classrooms

1 one1 one--story latrinestory latrine

1 one1 one--story day use roomstory day use room

1 two1 two--story gymnasiumstory gymnasium

–– 88--days for HazMat/UST/AST/LCS/PCS Abatementdays for HazMat/UST/AST/LCS/PCS Abatement

–– 22--3 days for removal (23 days for removal (2--story barracks) using hybrid story barracks) using hybrid demolition/deconstruction techniquesdemolition/deconstruction techniques

–– Period of Performance Period of Performance –– August 2006 August 2006 –– January 2007January 2007

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Project Summary:Project Summary:

Battle Simulation Center DemoBattle Simulation Center Demo–– WWII light frame wood buildingsWWII light frame wood buildings

–– Primarily pier and post foundationPrimarily pier and post foundation

–– Some concrete slabSome concrete slab

–– CAB siding over wood sidingCAB siding over wood siding

–– Wood siding, etc. with leadWood siding, etc. with lead--based paintbased paint

–– Hazardous Material (ACM, LCM, Mercury, lowHazardous Material (ACM, LCM, Mercury, low--level rad, ozone depleting sub., PCB ballasts, level rad, ozone depleting sub., PCB ballasts, fluorescent lamps)fluorescent lamps)

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Material Summary:Material Summary:Hazardous Material Hazardous Material 70 tons70 tons

Metalbestos PipeMetalbestos Pipe Mercury SwitchesMercury SwitchesTransite SidingTransite Siding Radioactive Exit SignsRadioactive Exit SignsConcrete FlooringConcrete Flooring Halide LampsHalide Lamps

Sheetrock/WindowsSheetrock/Windows Smoke/Heat DetectorsSmoke/Heat Detectors

Fluorescent LambsFluorescent Lambs BatteriesBatteriesPCB BallastsPCB Ballasts RR--22 Refrigerant22 Refrigerant

Flooring/TileFlooring/Tile Misc. Friable ACMMisc. Friable ACM

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Material Summary:Material Summary:NonNon--hazardous Materialhazardous Material4,490 tons4,490 tons

Shrub/Landscape MaterialShrub/Landscape Material ConcreteConcrete

Top SoilTop Soil AsphaltAsphalt

PetroleumPetroleum--Contaminated SoilContaminated Soil Brick and Other MasonryBrick and Other Masonry

NonHaz LeadNonHaz Lead--Contaminated SoilContaminated Soil Recycled MetalRecycled Metal

Clean WoodClean Wood ChainChain--Link FenceLink Fence

2x4 Lumber2x4 Lumber Salvaged SteelSalvaged Steel

Other Dimensional LumberOther Dimensional Lumber Raised Computer FloorRaised Computer Floor

NonNon--Structural LumberStructural Lumber RF Computer FilterRF Computer Filter

TT--111 Siding111 Siding Misc. CoMisc. Co--mingled Debrismingled Debris

Recovered FuelRecovered Fuel

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Where Did It All Go:Where Did It All Go:Ft. Lewis Earthworks FacilityFt. Lewis Earthworks Facility–– Asphalt/Concrete/Brick:Asphalt/Concrete/Brick:

crushed and reused on post as road bedcrushed and reused on post as road bed

–– Vegetation:Vegetation:composted or mulched for reuse in post landscapingcomposted or mulched for reuse in post landscaping

–– nonnon--hazhaz LCS:LCS:reused as fill material at Landfill #2reused as fill material at Landfill #2

–– PCS:PCS:treated then reused as fill or mixed into treated then reused as fill or mixed into compost pilecompost pile

–– Excess clean soil:Excess clean soil:reused to reclaim post borrow pits, returning site to reused to reclaim post borrow pits, returning site to native prairienative prairie

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Where Did It All Go:Where Did It All Go:

Ft. Lewis Army units for TrainingFt. Lewis Army units for Training–– Small dimensional lumber:Small dimensional lumber:

building practice detention center, decks for building practice detention center, decks for community buildings, urban villagecommunity buildings, urban village

–– Windows/Doors:Windows/Doors:Reused at other buildings, practice structures, Reused at other buildings, practice structures, urban villageurban village

–– Raised Flooring:Raised Flooring:Reused at other buildingsReused at other buildings

–– Landscape Plants:Landscape Plants:part of soldier rehab program for returning vets part of soldier rehab program for returning vets building decks and landscaping at community building decks and landscaping at community buildingsbuildings

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Where Did It All Go:Where Did It All Go:

Olympia Salvage: Materials Reuse StoreOlympia Salvage: Materials Reuse Store

–– Clean, reClean, re--usable lumberusable lumber

–– Clean, large dimensional lumberClean, large dimensional lumber

–– Building Materials (sinks, lights, urinals, Building Materials (sinks, lights, urinals, toilets, windows, fixtures, hardware)toilets, windows, fixtures, hardware)

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Where Did It All Go:Where Did It All Go:

Local Metal Recycler: sold for profitLocal Metal Recycler: sold for profit–– Ferrous metalsFerrous metals

–– NonNon--ferrous metals (mostly copper)ferrous metals (mostly copper)

–– USTs/ASTsUSTs/ASTs

–– NailsNails

–– Heat pumpsHeat pumps

–– Electrical panelsElectrical panels

–– Air conditionersAir conditioners

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Where Did It All Go:Where Did It All Go:

WeyerhaeuserWeyerhaeuser

–– Misc. C&D CoMisc. C&D Co--mingled Debris (painted mingled Debris (painted wood, blinds, carpet/pad, insulation, glass, wood, blinds, carpet/pad, insulation, glass, sheet rock, curtains, ceiling tile, etc.):sheet rock, curtains, ceiling tile, etc.):remanufactured into daily cover for remanufactured into daily cover for beneficial reusebeneficial reuse

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Where Did It All Go:Where Did It All Go:

ARI ARI –– Lead Recovery Pilot TestLead Recovery Pilot Test

–– Selected painted wood:Selected painted wood:wood mill then resoldwood mill then resoldpaint shavings used in lead recovery testpaint shavings used in lead recovery test

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Where Did It All Go:Where Did It All Go:

MCS:MCS:–– Excess UST/AST Fuel: reused as fuel for equipmentExcess UST/AST Fuel: reused as fuel for equipment

Local Recycler:Local Recycler:–– CansCans

–– BottlesBottles

–– PaperPaper

Individuals:Individuals:–– BrickBrick

–– MetalMetal

–– LumberLumber

Hazardous Material:Hazardous Material:–– ACM: ACM landfillACM: ACM landfill

–– Other HazMat: Ft. Lewis handled disposalOther HazMat: Ft. Lewis handled disposal

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Exciting Results:Exciting Results:

Historical/Cultural ItemsHistorical/Cultural Items

Facilitation/Team CollaborationFacilitation/Team Collaboration

Soldier RehabSoldier Rehab

Great Community Press/OutreachGreat Community Press/Outreach

Assist Army Units TrainingAssist Army Units Training

Fun StoriesFun Stories

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Page 17: Where Did All the Barracks Go? · 2010. 12. 13. · US Army Corps of Engineers US Army Corps of Engineers Project Summary: Battle Simulation Center Demo – 48,951 sq. ft. non-footprint

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Frustrating Issues:Frustrating Issues:

Limited interest in reLimited interest in re--usable materialsusable materialsToo much interest in stacks of materialToo much interest in stacks of materialMidnight raidingMidnight raidingLead in soil Lead in soil –– in spite of:in spite of:–– Min. Soil DisturbanceMin. Soil Disturbance–– DeconstructionDeconstruction–– Good HousekeepingGood Housekeeping

LeadLead--Based PaintBased PaintLack of Recycling Opportunities for SheetrockLack of Recycling Opportunities for SheetrockPreparing site for new constructionPreparing site for new constructionInitial learning CurveInitial learning Curve

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Budget Comparison:Budget Comparison:

Trad. Demolition*Trad. Demolition*–– HazMat SurveyHazMat Survey

= $1.00= $1.00--$2.00/sf$2.00/sf

–– HazMat AbatementHazMat Abatement

$4.00$4.00--$4.50/sf$4.50/sf

–– Fac. RemovalFac. Removal

$8.00$8.00--$9.50/sf$9.50/sf

TotalTotal

$13/sf $13/sf -- $16/sf$16/sf

**Pacific NW RegionPacific NW Region

Battle Sim ProjectBattle Sim Project–– HazMat SurveyHazMat Survey

= $1.50/sf= $1.50/sf

–– HazMat AbatementHazMat Abatement

$4.00/sf$4.00/sf

–– Fac. RemovalFac. Removal

$8.70/sf$8.70/sf

TotalTotal

$14.20/sf$14.20/sf

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Schedule Comparison:Schedule Comparison:

Trad. DemolitionTrad. Demolition

–– Abatement=6Abatement=6--8 8 daysdays

–– Other=2Other=2--4 days4 days

–– Demo=1Demo=1--2 days2 days

Total=9Total=9--14 days14 days

**Pacific NW RegionPacific NW Region

Battle Sim ProjectBattle Sim Project

–– Abatement=6Abatement=6--8 8 daysdays

–– Other=2Other=2--4 days4 days

–– Demo=2Demo=2--3 days3 days

Total=10Total=10--15 days15 days

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Summary:Summary:

12 WWII Wood Buildings Removed Using 12 WWII Wood Buildings Removed Using Hybrid Demo/Deconstruction TechniquesHybrid Demo/Deconstruction Techniques

100% Diversion of Non100% Diversion of Non--hazardous C&D hazardous C&D Debris from LandfillDebris from Landfill

No Change Orders/Contract No Change Orders/Contract ModsMods

Within Schedule, Within BudgetWithin Schedule, Within Budget

Same Results with the Next 15 Buildings Same Results with the Next 15 Buildings that were a Followthat were a Follow--on Project to This Oneon Project to This One

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Acknowledgements:Acknowledgements:

Ron Knutson Ron Knutson –– MCS EnvironmentalMCS EnvironmentalShannon Shannon DanenDanen –– MCS EnvironmentalMCS EnvironmentalQuinn Vittum Quinn Vittum –– Olympia SalvageOlympia SalvageTed Drummond Ted Drummond –– Olympia SalvageOlympia SalvageLarry WilsonLarry Wilson-- DemoconDemoconDarin Dietz Darin Dietz –– IRS EnvironmentalIRS EnvironmentalRebekah Barker Rebekah Barker –– USACE USACE -- SeattleSeattleRich Rich LittoyLittoy –– USACE USACE -- SeattleSeattleSteve Perrinot Steve Perrinot –– Ft. Lewis, Deputy Garrison CommanderFt. Lewis, Deputy Garrison CommanderPaul Steuke Paul Steuke –– Ft. Lewis Public Works, Chief of Environmental Div.Ft. Lewis Public Works, Chief of Environmental Div.Ken Smith, Ft. Lewis Public Works, Chief of Environmental Ops.Ken Smith, Ft. Lewis Public Works, Chief of Environmental Ops.Ron Norton Ron Norton –– Ft. Lewis Public Works, Environmental OperationsFt. Lewis Public Works, Environmental OperationsBrendalyn Carpenter Brendalyn Carpenter –– Ft. Lewis Public Works, SustainabilityFt. Lewis Public Works, SustainabilityDave Bennink Dave Bennink –– ReRe--Use ConsultingUse Consulting

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Questions:Questions:

Elizabeth Chien, USACEElizabeth Chien, USACE--SeattleSeattleelizabeth.a.chien@[email protected]

Matt Schultz, CDM ConstructorsMatt Schultz, CDM [email protected]@cdm.com

Tom Napier, USACETom Napier, [email protected]@usace.army.mil