WheelHorse 855 and 1055 service manual

10
WH L-H R Ne. " " OIl " " " " OIl .. .. " " OIl III III III OUTH , IN

description

WheelHorse service manual for models 1055 and 855

Transcript of WheelHorse 855 and 1055 service manual

Page 1: WheelHorse 855 and 1055 service manual

WH L-H R Ne.

• • • • " • " OIl

" " • " " • OIl • • • • • .. • .. • • • " • " • • • • • • • • • • • • • • • • • OIl • III III III • •

OUTH , IN

Page 2: WheelHorse 855 and 1055 service manual

ASSEMBLY A. The Tractor is

rear wheel and tire in one carton with the

Part No. 5432, in a separate carton.

B. tractor unit first. Remove all parts from carton, and in a convenient arrangement on a

level surface. C. The front wheel must be connected to

the ball Place the end of the R.H. ball Part No. 5628 the hole of R.H.

Part No. 5630, and secure with nut, No. 915002·6. this same with

the left hand side.

THINGS YOU SHOULD The transmission is on

and ball The reduction is both final drives are steel

forward

WARRANTY

are for greater

with 3

We warrant WHEEL HORSE PRODUCTS for ONE YEAR from date of

turned to the

the manufacturer. OR CONTACT YOUR lOCAL ENGINE OR BATTERY SERVICE HEADQUARTERS. "All warranty claims, work, musl be hondled

through you, authorized Horse dealer.

NOTE: 90 Day Warranty for Commercial Use.

BEFORE YOU 5T ART

There is NO OIL in the crankcase of the from the OIL . . . The

listed below are recommended the manufacturer and must be followed for best

and life.

Air Temperature

Above 30° f 30° _0° F Below 0° F

NOTE:

OIL CHART API Service M5

Single

Viscosity Oil

SAE 30W SAE lOW

Mulliple Vi$co.ily Oil

SAE lOW-30 SAE 5W·20

oils ore needed weather

Lubricate all grease gun lubricant

with a pressure to ten hours of

Refer to location of grease

A should be used on all and

located at the left rear side fill to level of hole with a

40 oil about 3

The transmission should be checked after every 40 hours of use. The transmission should be drained once

on bottom to drain oil. Refill is a automotive

gears and should have

BATTERY tln1FTp,'V installed in the 1055 and 855 tractor is

1 Remove vent device which may

strict the vent

It is that

or re-

2. Fill each cell of the to the proper level with the

NOTE: time of

in the

3. To Remove remove the generator

it is necessary to

4. BOOST CHARGE: amps. for 30 minutes. essary, after

5. Install rear of tractor. Start in service, add

DO NOT ADD ACID.

has been

TIRES The front tires are 16 x 5.50·8 and should be in-

flated to 15 of air The rear tires are 8 x 12 and should have of air arEISS1Jre. The tires can also be filled with ballast if

this is not operator will add sufficient tion.

1. Before under the

STARTING ENGINE

and open valve on

2. Place gear shift lever in neutral

3. Pull throttle fever X way out and turn to the lock it in Note: The throttle control

a left to to the to

Turn the throttle control to the to the desired and turn

4. Pull choke lever all the If is warm and has

may not be necessary.

5. The Model 1055 and 855 tractor has a starter-switch. Turn all the way to to start

7. fore

left side of tractor be-

8. When to clutch so transmission.

tractor in winter it is desirable does not have to turn

Page 3: WheelHorse 855 and 1055 service manual

CLUTCHING

down and avoid sudden starts, release clutch While in motion do not shift gears without clutch

The clutch DEPRESSED

also THE WAY the dutch

the brakes WHEN

should DOWN brake as you

SHIFTING while in motion. This clutch-combination makes automatic

the brakes to stop.

PARKING BRAKE

The po the tractor brake

located on the left side of To set the

as far as pos-sible down. To release the brake

ATTACHING TOOLS information on the

and service of the many each attachment.

attach in seconds. insert the tongue, and

will use the attachment clutch on the side of the tractor.

NOTE: The idler bracket the 36" Mower and work on tractor. with Kit Number 6051.

CARE OF TRACTOR 1. tractor and oiled

1 for the location of grease transmission and case oil levels.

air cleaner clean. This will add

structions. 4.

not in use. 5.

these life.

inflated. See

tractor covered and in a

grass and dirt out of stop the flow of air

in-

when

as en-

6. BRAKE ADJUSTMENT. The brake lo-cated on the left side of the transmission, brakes the transmission and in turn the wheels.

To clutch and lever forward info

nut on brake rod until

7. CLUTCH·BRAKE PEDAL ADJUSTMENT. The clutch-brake

the out to

Re· from rod turn rod in or out for

ment. are also two holes in the to for travel. The upper hole is for a of the lower hole is for a movement.

drive im­are in line.

8. When belts make sure all

9. BATTERY. Check of use. If tractor essary to

after every 40 hours storage it may be nee-

10. Your tractor is as the service it. See your Horse Dealer for a

after each season of use. belts be sure to as these belts are

are in

12. To raise seat/fender unit . Seat should be latched before " .... , .. "",fi tractor.

FOR YOUR SAFETY

A. all on at all times.

B. Never abuse your tractor

C. hands and feet from

D. Remove when not in use.

E. Be careful on uneven

REGULATOR

Gfli. WA,iNlNC IGNITION- S-TAstTEIt swnCH

1

SPECIFICATIONS

length Ove,all .•.......... ..•..................... 61 inches Wheelba.e .................................. <II};! inches Width Ove,all .... .. .. ..... .••• ....•.•.......• 34 inches Width at Front Wheel. ............ ... .•....... 33)1 inches Height ......•.. ..•.. • .. ••. . ........••........• 37 inch". Heighl 10 Top of Hood . ..•. ...... .. ...• . .... 33)1 inch". Approx. Shipping Weighl 10 H.P •.•......•........... 512 lb •. Approx. Shipping Weight 8 H.P. ......•. . ...••.•..... 464 lb •• Crop Clearance . .. ...•••... .•.. . ... .•. .. .. inch". Frome Clearonce .......•.•.•...... ..•.....•...•.. inch". Engine (4.,yeie, .ingle cylinde" ai, coaled) Eledric Start 10 & 8 H.P. Engine Oil Copacily ......... . 8 H.P. 2)1 pints. 10 H.P. 3 pinl. Fuel Capacity ................................••...... 6 quarts Tires 5.50·8 Pneumatic (16" whe,,1 Ti,,,. (rear) Terra·Type 8.00 x 12" Pneumatic Sp""d. 3 Forward to 6 mph. 1 Rev .. "" 10 Turning radius (10 outside of oUloide whe .. l)

wheel dia.) mph.

............. 6'

Page 4: WheelHorse 855 and 1055 service manual

HOOD LATCH

RELEASE KNOB FOR SEAT/FENDER UNIT

Page 5: WheelHorse 855 and 1055 service manual
Page 6: WheelHorse 855 and 1055 service manual
Page 7: WheelHorse 855 and 1055 service manual

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Page 8: WheelHorse 855 and 1055 service manual

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No.

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55 Transmission see page 10 for Transmission break down and Parts List

When ordering p"'!$ ,,[way. Ii.t P"r! N". ,,"d name of pcrt.

No.

Description Req'd. ---~-- -----------------~--- ---------4

5425

1611

937014

4996

937022

5638

1030

1481

2294

5630

5631

5618

«12

Ass'y. Fr"me (l055)

Ass'y. From!! (855)

Ass'y. Hoadstand

Nut %·16 Elastic Stop

Solt Hex %.16 1

Washe, % S.A.E.

lock washer % Plain

Bolt Hex %.16 x % Au'y. Cover Pial!!

Bolt Whizlock Y:; .20 x X Pulley (1055)

Pulley (855)

Set Screw Y:; ·20 x ~6 Nylok

Key Woodruff

Hub Wheel 5 Bolt

Key #15 Woodruff

Set Screw Squore Hd. %-16 x

Nut %·16 Ny 10k

Axle Front

Fitting - Grease

Fitting - Grea,,, 45°

A,,'y. Pin & Plate

Bolt Hex !i<o·18 x J1 Lockwasner !i<6 Plain

Au'y. Spindle R.H.

Ass'y. Spindle LH.

"E" Ring % Oia.

Support Steering

Bolt Hex %.16 x 1Y:;

Upper

Pinion

Y:;.20 x Y:; Nylok

Shoft lowe.

Shim (.050)

Arm & Shaft (1055)

Arm & Shaft (855)

Rod Pivot

lY:;

x Ya Special (855)

Rod

13

4

6

11

8

6

1

2

2 4

.'5

3

9

9

2

1

9

2

1

4

2

57

58

59

60

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

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81

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83

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85

86

81

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

2267

933504

5448

2266

4438

5«9

4439

933168

3624

3578

3680

1000

933506

5640

2179

5280

3931

932120·4

933503

3926

3988

936125

4246

4239

5714

5416

5385

933188

5465

5455

5457

915112·

933503

5467

5469

933182

5505

5468

915902·

5466

5522

5438

5437

5651

4993

909082

5660

5661

5666

Pedal - Clutch

Hair Pin

Au'y. lift leve. (lOSS)

Au 'y, Lift Lever (855)

Plunger

Rod (1055)

Rod (855)

Roll Pin ~l x

Spring

Guid" - Plunge. Rod

Cop - Plunger Rod

Orip - Handl ..

Broke

Hoir Pin

Quadrant

Rod - Height Control

Knob - H"ighl Control

Au'y. Coble lift

Pin Clevis Y.I Oio.

Hair Pin

Hitch

Pin Hitch

Snap Ring ~ Shaft

Au'y. Trip levar

Pedal Attachment Clulch

Spring

Unk (l055)

Unk (855)

Roll Pin t{, l(

Au'y, Hood

Bracket Hood Hln".

8\1shing Nylon

Nut 7l6-1B Nylok

Hoi. Pin

Lever Hood Latth

Knob

Roll Pin ~6 X ~

Roller - Rubber

Rolle, Sleel

Nut - low C,own #10-2 ..

Speed Nut Y:; Dia. Push On

Rod Hood latch

Ornament Hood lalch

Speed Nut Va 0,0, Push 0"

Au'y. Belt Guard (1055)

A .. 'y. Belt (855)

Screw Round Hd. !i<,.18 x ~ (lOSS)

Screw Round Hd. %"16 x ~ (aSS)

A .. 'y. Fender (1055)

Au'y. Fender (855)

Bu.hing Nylon

Re'l'd.

2

2

2

I

1

2

2

1

2

6

2

1

2

2

2

2

2

2

Page 9: WheelHorse 855 and 1055 service manual

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16

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130

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135

136

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139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

1-6

5442

5409

5458

909054-4

5453

926308-4

5439

5424

5696

5460

5151

5613

12J7

5222

5223

5224

2873

5429

3939

943367-4

3947

5412

1621

1349

909862-6

5440

5441

1364

915562-4

920078·4

5431

1391

2879

5417

5459

5464

5186

ss Transmission - see page 10 for Transmission break down and Parts List

When ordering port. alway.

Bumpe, Rubber

Au'y. Battery Box

Nvt y'.20 Nylok

Clomp Bollery

Hou.ing Control P"nel

Bolt Hex " % Speed Nu! #10-16 Thread

Bushing Nylo"

Support - fuel Tank

Bolt Round Hd. y. -20 x % Panel - Complete

Screw-Self Tap #10- 16" Type "8"

Grommet Rubber

Guid" lIelt (1055)

Au'y. latch & Knob

Washer S.A.E.

Au'y. Engine 10 H.P. Kohler

Ass'y. Engine 8 H.P. Kohler (855)

Stud %-16 x lY4 (1055)

Elbow 90'

Elbow 90' Spedal

Nipple Pipe x 3)1 (Special)

Cap % Pipe

Muffler (10.55)

Muffler (B55)

Elbow 1" x 45 0 (1055)

Nipple 1" Pipe x 2})

Nipple 1" Ciao" Pipe (1055)

Pulley Engine (1055)

Pulley - Engine (855)

Key Y4 x Y4 x 1)1

Sel S~rew ~.- 1 S x ~6 (1055)

A .. 'y. Conlrol - Choke (1055)

Au'y. Control Throttle (l05S)

Nut ~6-18 Round

lockwcnher ~6 Shakeproof

Ass'y. Conlro1

Ass'y. Control

Choke (85S)

Thraill.. (855)

Clip - Throttle Coble (855)

Bolt Round Hd. #8·32 x )1 (855)

Nut - Hex #8.32 (855)

loc'wa,he, #8 (8SS)

Nut He" Special y. ·20 (1055)

Screw 1.;.20 X % SemI (l055)

Clip (10S5)

Tank _. fuel

Clamp - Tank

Tape - Regulator Irl$ulotor

Cap fuel Tank

Bolt :Y.I.20 x 1:Y.1 Round Head

Nut :Y.I.20 Square

4

1

6

4

-4

6

4

2

2

1

2

2

2

Pa,1 No. and name of par!.

4256

4988

4882

4881

4989

5451

5423

2712

3653

5480

5481

5483

.5482

915562

5432

5433

5434

5435

1004

5637

5635

4999

5636

5512

2844

Ho." fuel (lOSS)

Ha... Fuel (855)

Clip fu,,1

Au'y. Switch Ignilion

Nul Hex %·32 Spedal

lockwa,he, % Key - Ignilion

InSl,l"lor Swilth

Ass'y. Lamp. Generalor

Battery (105.5)

Batlery (855)

Au'y. Ciga, Lighle,

A .. 'y. Knob & Plug

Shell

Ass'y. Sock",

Nut #8-32 Bra ..

lotkwashe,

A .. 'y. Wire

Wiring Harness

Comple'e

Wire Batlery 10 Ground

Bait Hex :Y.I-20 " ,..

80'" SeQ!

C",hion Seat

Bolt Hex %.J6 X J1 Au'y. Wheel & Tire - Rear

Wheel

Tire law" & Garde"

Valve

lug Bolt Whe.1 )16.20

Au'y. Whe,,1 Tir" & Tvbe Front

Wh",,1

Searing - Bail

Tire

Tub"

Wash",

Bolt %.16 x % Nylok

Hub Cop

SI .... ring Wheel

In.",1

Roll Pin :Y.I " 1

Tool

Wrench 1\1 Hex Aile"

lryu_Beft Drive

Decal (fender)

Decal Wh"el Han ..

Decal

Decal

Decal

1055

855

Decor - Hood

Decal Sf""ring Wheel

2

2

1

1

2

1

2

2

2

2

2

10

2

2

;I

2

2

2

2

2

2

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

lB2

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

2816

4983

2897

933213

1813

937305

1576

5604

5415

5621

5620

5462

4581

4421 Foo! Re,! 2

Page 10: WheelHorse 855 and 1055 service manual

When ordering par" alway, list Port No. and nam" of part.

Ref. Part No. R.f. Part

No. No. Description Req'd. Nc. No. D ... (riptio"

1 3900 1 33 3903 G"ar Broke Shaft 2. 1533 2. 34 3906 G"ar - Bull 1 3 3915 Pin· 2 35 3905 Co." Differential 2. 4 1532 S""ring - N .... dle 1 36 3lf04 Axle· Rear 2 5 1529 Bearing - Neodl" 2. 37 3908 Gear - Axle 2. 6 1508 S .. aring Needl" 2 38 933217 Pin. Roll 2. 7 1528 - N"edl. 2. 39 4235 Gear - " 8 1232 S .. al . 3 40 1329 4 9 1303 Seol - Oil 1 41 1316 4

10 3503 fork Shifl 2 42 3912 1 11 5615 Rail - front Shift 1 43 3901 1 12 5616 Rail - Rea, 1 44 L530 1 13 933156 Roll xl 2. 45 1531 1 14 3517 2. 46 943460-4 1 15 3518 1 47 943420-4 1 16 5614 1 48 908038-4 .5 17 3522 I 49 908043·4 1 18 1518 1 50 9J5113·6 6 J9 3907 1 51 5632 1 20 936125 Shoff 1 21 3523 1 22 3524 Gear 1 54 1239 Screw - Soc. Hd. Set X-20x % 23 3526 Gear· 1 55 9151 1-4 Nut Hex, Lock X -20 24 3910 Clu.ter 1 56 3577 Boo! - Shift Lever 25 937014 Key 2 57 1001 Knob - Shift 26 3525 Gear 58 3902 - llroke 27 1504 Bushing - Bronze 2 59 937022 Woodruff 28 3528 Pinion - Clu.!er Shaft Reduction 1 60 936131 Shaft 29 3527 G .. ar . Cluoter Shaft Reduction 61 4437 30 4204 Gear ~ Reverse Idler 1 62 90a002.4 x% 31 1516 1 63 920081-4 Wash"r -

3909 5 -~-------.-