What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different–...

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Strategic Alliance Workshop EME Demonstra7on project in Q 02 What makes EME binder different – Iulian Man & Kanjana Yindee 1 What makes EME binder so different Kanjana Yindee & Iulian Man SAMI Bitumen Technologies

Transcript of What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different–...

Page 1: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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What  makes  EME    binder  so  different  

Kanjana  Yindee  &  Iulian  Man  SAMI  Bitumen  Technologies  

Page 2: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Page 3: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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European  standards  for  bitumen  :  main  classifica?on    

Page 4: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Requirements for EME binders (Europe)

Page 5: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Not  all  hard  bitumen  fit  for  purpose!  

What is the challenge of EME binder selection?

If the stiffness of bitumen is too high, the stiffness of bituminous mixes increases significantly. The risk of fatigue cracking also increases.

Page 6: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Performance requirements for EME2

Page 7: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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 Source:  The  modulus  and  fa?gue  values  for  EME2  in  the  Colas    research  database    for  the  period  2003-­‐2008  (Colas  CST,  Europeanroads  review  14  ,  Spring  2009  )  

Example: Hard bitumen sources vs Modulus & Fatigue resistance

Modulus  at  15  °C,  MPa  

Fa?g

ue  re

sistan

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0  °C  ,  µstrain  

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Main  characteris?cs  of  SAMI  EME  binder    Main  characteris?cs  of  SAMI  EME  binder    

Property   15/25  UK  Trial  

(TRL  Report  TRL636)  

SAMI  EME    15/25    

Aus  trial-­‐Boral)  

Spec  EN  13924  15/25  

PenetraOon  at  25  °C,  100g,  5s,  dmm   18   19   15  -­‐  25  SoRening  Point,  °C     66   70.0   55-­‐71  Viscosity  at  60  °C,  Pa.s       -­‐   5876   ≥  550  Viscosity  at  135  °C,  Mm2/s   1490   1853   ≥  600  Viscosity  at  135  °C,  Pa.s   1.535   1.909   -­‐  A^er  RTFOT  PenetraOon  at  25  °C  ,  100g,  5s,  dmm   12   16   Report  Retained  penetraOon,  %  original   70   84.2   ≥  55  Loss  on  HeaOng,  mass%   0.07   0.05   ≤  0.5  Increase  in  SoRening  Point,  °C   6   8   ≤   8  Mix  Proper?es  Richness  Modulus,  %   3.65   -­‐   ≥  3.4  %  Air  Void   1.8   -­‐   ≤  6  Duriez  test,  RaOo  before  and  aRer  water  emersion   0.97   -­‐   ≥  0.75  FaOgue  Test    (10°C,  25Hz,  microstrain  for  106  cycle)   130     -­‐   ≥  130  Complex  modulus  (15  °C,  10  Hz),  GPa   14.05   -­‐   ≥  14  GPa  Ruang  test    (60°C,  30,000  cycles)   5.8   -­‐   ≤    7.5  

Page 9: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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 Characteris?cs  –  Australian  EME  mix  

     •  Uses  a  hard  grade  bitumen  15  -­‐25  PenetraOon    •  High  SOffness  Modulus    •  Improved  ruang  resistance  

•  Improved  faOgue  resistance    

Page 10: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Benchmarking  against  French  designed  and  prepared    EME  mix  

Page 11: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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C170

C320 C600

M1000/pen 43

SAMI EME binder/pen 19

Blown bitumen/pen 18

Mixing and compaction range are recommended by SP-2 and ASSHTO T312: as 0.17 ± 0.02 Pa.s and 0.28 ± 0.03 Pa.s.

Temperature Guides for SAMI EME binder

AR450

Mixing  range  

CompacOon  range  

Page 12: What%makes%EME% binder%sodifferent% - aapaqtmr.org · 02#Whatmakes#EME#binder#different– Iulian#Man#&#Kanjana#Yindee# 13" 1. Not all hard bitumens are suitable for EME 2. EME

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Quality control of EME binder for this Trial

Method   Property  SAMI  Tank  

SAMI  Truck  

Boral  Tank   Target  

AS  2341.12     PenetraOon  at  25  °C,  100g,  5s,  pu     19   19   19   15  -­‐  25  

AS  2341.4     SoRening  Point,  °C     69.8   70.5   70.0   55-­‐71  

AS  2341.2     Viscosity  at  60  °C,  Pa.s       5800   5793   5876   ≥  550  

AS  2341.4     Viscosity  at  135  °C,  Pa.s   1.915   1.897   1.909   ≥  0.6  

SAMI’s Tank SAMI’s Truck Boral’s Tank

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1. Not all hard bitumens are suitable for EME 2. EME technology requires a special low PEN binder manufactured to meet the target performance 3. High stiffness combined with good fatigue resistance to be achieved by bitumen processing 4. Mixing and compaction temperature of EME mixes need to be recommended by supplier

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Thank  you