What is roll forming
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We will be starting soon... Webinar WI1: Roll form product development Welcome! Sound is provided via Internet only. Please connect speakers or headphones to your computer in order to follow the presentation.
Transcript of What is roll forming
We will be starting soon...
Webinar WI1:Roll form product development
Welcome!
Sound is provided via Internet only. Please connect speakers or headphones to your computer in order to follow the presentation.
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Duration: 30 min.
Presenter: Suprith Kashyap
Topic: Roll form product development
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
What is Roll forming?
Video with courtesy of Dalarna University
Process were in a sheet metal strip is formed with multiple pairs of contoured rolls.
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Why roll forming?
High volume production.
Consistent product quality.
Minimum material handling.
Reduced number of labour.
High tensile material forming.
Low cost tooling with high tool life.
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Aviation Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Automotive Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Railways Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Construction Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Oil & Gas Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Cold roll formed products application
Storage Industry
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Role of data M India in your success
COPRA Roll Design and Verification Software
Roll Form Simulation, Design Services and Trouble shooting
Quality Control of roll tooling
Training Hotline Support
Advanced simulations
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Factors influencing “Success”Roll Forming Machine.
Forces on Axes
Axis Name Fx (N) Fy (N) Fz (N)
Top Axis -816 73176 1646
Bottom Axis -37 -6788 8365
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Factors influencing “Success”Roll Tool Design.
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Factors influencing “Success”Roll Tool Manufacturing.
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Factors influencing “Success”Roll Tool setup
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Factors influencing “Success”Strip Material
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
COPRA® Software TechnologyFlower Design
Flower OptimizationCOPRA® DTM
Roll Tool Design
Process ValidationCOPRA® FEA RF
ok?No Yes
ok?No
Yes
Roll Tool manufacturing
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Flower design (Forming sequence)
COPRA ® RFusing
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Roll form product development
What is roll forming
Why roll forming
Cold roll formed product applications
Role of data M India in your success
Factors influencing “Success”
COPRA® Technology
Demonstration on flower design using COPRA® RF 2011
Discussions & question
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
DiscussionDiscussion and and QuestionsQuestions
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
www.datamindia.com
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
Webinars to follow -
DTM
Roll design
Roll detailing
Verification using COPRA® FEA RF
and many more……
data M India data M India WebinarsWebinars –– Roll form Roll form productproduct developmentdevelopmentCopyright © data M Software India. All rights reserved
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ThankThank youyou veryvery muchmuch forfor youryour attentionattention!!
Goodbye…
Webinar WI1: Roll form product development
