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WHAT IS IBS? - · PDF fileDEVELOPMENT IBS IN MALAYSIA 2003 2004 20052006 20072008 2009 2015...
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Definition:-
“ CONSTRUCTION METHOD/SYSTEM which its components been produced/prefabricated in CONTROLLED situations ( on site or factory)
TRANSFERRED and FABRICATED in construction works by minimum on site workers”
“Merupakan SISTEM / KAEDAH PEMBINAAN yang mana komponennya dihasilkan di dalam keadaan TERKAWAL (dikilang atau ditapak bina), DIANGKUT dan
DIPASANG dalam kerja pembinaan dengan menggunakan pekerja di tapak yang minima”
FACTORY TRANSPORT FABRICATE
WHAT IS IBS?
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BUILDING
ON SITE
CONVENSIONAL METHOD CONSTRUCTION
CONSTRUCTION MATERIAL
Concrete
Brick
Steel Bar
Wood
Equipments
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Building
ON-SITEOFF-SITE
IBS CONSTRUCTION
Construction Components
Wall panel
Wood Frame
Precast staircase
Wood brace
Construction Materials
Concrete
Brick
Block
Wood
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MAIN IBS COMPONENTS
Roof Brace
Beam
Slab
Column
Staircase BUILDING 5 Types IBS
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CONSTRUCTION METHOD COMPARISON
0 % IBS
Convensional Method
100 % IBS
IBS Method
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CONVENSIONAL METHOD IBS METHOD
COMPARE !!!!!!!!
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PRECAST GROUND BEAM
CONVENSIONAL METHOD IBS METHOD
COMPARE !!!!!!!!
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Formwork
IBS TYPES
Precast Concrete Steel Frame
Wood Frame Block Other Innovatif System
2 3
4 5
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PC columns, beams, slabs, 3D-components (balconies, staircases, toilets, lift chambers, box girders, etc)
1: PRECAST CONCRETE SYSTEM
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2
2: FORMWORK SYSTEM
Tunnel forms, beams and column moulding forms, permanent steel formworks (metal decks), etc.
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3 : STEEL FRAME SYSTEM
Steel beams and columns, portal frames, roof trusses, etc
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4: WOOD FRAME SYSTEM
Timber frames, pre-fab timber
roof trusses, etc.
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5 : BLOCK SYSTEM
Interlocking concrete masonry unit (CMU), lightweight concrete blocks, etc.
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6 : NEW INNOVATIVE SYSTEM
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DEVELOPMENT IBS IN MALAYSIA
2004 2005 2006 2007 2008 2009 20152003
MS 1064: Modular Coordination sebagai panduan dalam merekabentuk bangunan
IBS Roadmap 2003-2010
Manual for IBS Content Scoring Diterbitkan
Pekeliling Perbendaharaan pada 25 Julai 2005
“Penggalakkan”
Pekeliling Perbendaharaan pada 31 Oktober 2008
“Mandat”
1999
IBS Strategic Plan 1999
IBS Roadmap Review 2008-2010
2010
Malaysia IBS International Exhibition ’06 (MIIE06)
Diluluskan oleh Kabinet
Construction Industry Master Plan2006-2015
Malaysia IBS International Exhibition ’09 (MIIE09)
IBS Roadmap
2011-2015
2001Manual for IBS Content Scoring CIS18 2010: Diterbitkan
Projek Perintis IBS: Flat Pekeliling,KL & Flat Riffle Range, P.Pinang
1966
Malaysia IBS International Exhibition 2011(MIIE’11)
2011
Diluluskan Jemaah Menteri Kabinet pada 9 Julai 2010
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StandardisationIssue
Designers Contractors /
Builders/ OwnersIBS Manufacturing
Base Construction
Site
Not a popular choice among designers because IBS perceived as limiting creativity in design
Lack of IBS design knowledge among designers
Proprietary systems make it hard to be adopted by designer
Current exemption from levy cannot cover additional cost for developers
Insufficient push factor from the end buyer for IBS properties (except for GoM sector). Unlike Green Buildings where buyers knows the benefits and enjoy tax break for such buildings
Lack of volume and economies of scale due to non-standardisation of designs
Lack of quality control in smaller IBS manufacturers
Lack of local R&D, support services, technologies and testing labs
Lack of innovative products that can enhance aesthetic values of buildings
Lack of on-site specialised skills for assembly and erection of components
Lack of people with IBS project management skill which requires more logistics planning & coordination with IBS suppliers (i.e on-time delivery)
Additional cost in hiring special equipment and machinery in implementing IBS (i.e heavy duty lifting crane)
Challenges
IBS Value Chain
The challenges faced have remain unchanged despite being repeatedly voiced by the industry stakeholders during surveys, forums and workshops through-out the years…indicates problems need
to be resolved at the root cause level
Skills Issue
118 manufacturers63,977 contractors
3,252 architects 59.304 engineers2,081 quantity surveyors
Designers Contractors /
Builders/ OwnersIBS Manufacturing
Base Construction
Site
Not a popular choice among designers because IBS perceived as limiting creativity in design
Lack of IBS design knowledge among designers
Proprietary systems make it hard to be adopted by designer
Current exemption from levy cannot cover additional cost for developers
Insufficient push factor from the end buyer for IBS properties (except for GoM sector). Unlike Green Buildings where buyers knows the benefits and enjoy tax break for such buildings
Lack of volume and economies of scale due to non-standardisation of designs
Lack of quality control in smaller IBS manufacturers
Lack of local R&D, support services, technologies and testing labs
Lack of innovative products that can enhance aesthetic values of buildings
Lack of on-site specialised skills for assembly and erection of components
Lack of people with IBS project management skill which requires more logistics planning & coordination with IBS suppliers (i.e on-time delivery)
Additional cost in hiring special equipment and machinery in implementing IBS (i.e heavy duty lifting crane)
Challenges
IBS Value Chain
The challenges faced have remain unchanged despite being repeatedly voiced by the industry stakeholders during surveys, forums and workshops through-out the years…indicates problems need
to be resolved at the root cause level
Skills Issue
118 manufacturers63,977 contractors
3,252 architects 59.304 engineers2,081 quantity surveyors
Challenges and Lessons Learn Along the
Construction Industry Value Chain
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IBS Village
Terrace House ApartmentBungalow
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USED OF IBS SYSTEM
• All building components such as wall, floor slab, beam, column and staircases are mass produced either in factory or at site under strict quality control and minimal on site activities
• Mechanization of the building processes
• Example of completed building in Malaysia HUKM, university Hospital, Selayang Hospital, Kuala Lumpur Tower, IKEA Damansara
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Timber Frame
Steel Formwork
Steel Frame
Precast Concrete
Blockwork
Industrialised Building System
• Masonry Unit
• Lightweight Blocks
• Pre-fab timber
• Beam
• Column
• Steel
• Aluminum
• Framing
• Panel
• Box
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Structural Category of IBSBased on CIDB
Group 1: Pre-cast Concrete Framing, Panel and Box Systems
• Includes precast concrete columns, beams, slabs, walls.
• 3 D components e.g. balconies, staircases, toilets, lift chambers, refuse chambers.
• Lightweight precast concrete and permanent concrete formworks.
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Balcony
Beams
PRE- CAST CONCRETE
COMPONENTS
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Group 2: Steel Formwork Systems
• E.g.: tunnel forms, tilt-up system
• beams/columns molding and
• Permanent steel formworks (metal decks)
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Tilt-up system and permanent steel formworks
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Group 3: Steel Framing Systems
• Steel framing system e.g. steel trusses, columns, beams and portal frame system
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Group 4: Prefabricated Timber Framing Systems
• Prefabricated timber framing systems consists of prefabricated timber trusses, beams and columns.
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Group 5: Block Work Systems
• Block work system includes interlocking concrete masonry unit (CMU)
• Lightweight concrete blocks
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Group 6 : NEW INNOVATIF SYSTEM
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IBS AS A SUSTAINABLE CONSTRUCTION
• Sustainable construction enable to:-
I. Save energy and resources, recycle materials & minimize the emission of toxic substances.
II. Harmonies with the local climates, traditions, culture & the surrounding environment.
III. Able to sustain & improve the quality of human life whilst at local & global levels.
IV. Saving and increase workplace productivity.
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ADVANTAGES OF INDUSTRIALISED BUILDING SYSTEM (IBS)According to CIDB (2003), compares to conventional construction
method, the IBS has the following advantages:
i. Less construction time
• IBS requires less construction time because casting of precast element at factory and foundation work at site can occur simultaneously and the work at site is only the erection of IBS components. This leads to earlier occupation of the building.
ii. Cost savings
• The formwork of IBS components are made of steel, aluminum or other materials
that allows for repetitive use and this leads to considerable cost savings.
iii. Saving in labour
• When the IBS components are produced in factory, higher degree of utilization of machine is permitted and the use of labour will be reduced and lead to saving in labour cost.
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iv. Less labour at site
• The use of IBS will reduce the construction process at site and consequently reduce the number of labour required at site.
v. Optimized use of material
• The utilization of machine during the production of IBS components lead to higher degree of precision and accuracy in the production and consequently reduce material wastage.
vi. Higher quality and better finishes
• An IBS component have higher quality and better finishes due to the careful selection of materials, use of advanced technology, better and strict quality assurance control since production in factory is under sheltered environment.
vii. Construction operation less affected by weather
• Faster project completion due to rapid all weather construction. The effects of weather on construction operation are less due to the fabrication of IBS components is done in factory while at site is only erection of the components.
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viii. Flexibility• IBS provides flexibility in the design of precast element so that
different systems may produce their own unique prefabrication construction methods.
ix. Increase site safety and neatness• Utilization of IBS components leads to less construction process
especially wet work at site. This will lead to the neater site condition and increase safety.
x. Environmental friendly• The use of IBS will decrease the using of timber formwork on
construction project
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DISADVANTAGES OF IBS
i. High initial capital cost• The initial capital cost of IBS is usually high. The initial cost
including the cost of constructing the factory, casting beds and support machinery. The cost effectiveness can only be achieved when undertaking large projects.
ii. Problem of joints• Water leakage is often the major problem in building constructed
using IBS. This problem is more obvious in Malaysia where raining occur rapidly through out the year.
iii. Sophisticated plants and skilled operators• The prefabrication system relies heavily on sophisticated plants,
which have to be well coordinated and maintained by skilled operators. Breakdown in any one section would hold-up the entire production line.
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iv. Site accessibility
• Site accessibility is one of the most important factors of the implementation of IBS.IBS requires adequate sit accessibility to transport IBS components from factory to the site.
v. Large working area
• Building construction using IBS requires a large working area for the factory, trailers, tower-cranes and storage for the IBS components. Besides, most construction sites especially in cities are often congested and unable to provide the area required.
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Time
IBS Penetration
high%
1999
Fast Track
option for
government
projects
Sporadic developments
using IBS
Policy Driven
1970-s 2005 2008
Dayabumi
Pekeliling
Flats
low
IBS
Strategic
Plan
Treasury
Circular
2005
Treasury
Circular
2008
today
70%
scoring for
all RM10m
projects
2015
50%
scoring for
all RM10m
projects
2012
Policy Driven
2020
IBS Track for the Public Sector
The Government sector will enforce the use of IBS components by 70% for projects worth RM10 million and above, as in the Surat Pekeliling Bil 7./2008 for the period of implementation IBS
Roadmap 2011-2015
Policy (Private Sector) – score mean achievement of IBS– incentive of IBS
Government Sector
Private Sector
58 IBS Projects
Applied for Levi
Exemption
FUTURE DEMAND ON IBS IN CONSTRUCTION INDUSTRY (source CIDB)
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THE HOUSE OF IBS
High Quality Building and Accurate Completion Time
Sustainable policy and political will
IBS integration in Construction Industry Network
Comprehensive Standardization(Policy, Administration and Legal)
Dev
elo
pm
en
t o
fIB
S P
eop
le
Penggunaan Tenaga Kerja Yang Kurang
Penjanaan Kewangan
Berterusan
Ince
nti
ve
Gre
en
Te
chn
olo
gy
Pre
fer
Qu
alit
y In
A
Pro
ject
C
on
trac
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Re
sear
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D
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nt
RESTRUCTURING ROADMAP IBS
Objective
MainComponent
Basic