What does the world of Material Handling look like in 10 Years · 2015-11-27 · 10 20 May 2015...
Transcript of What does the world of Material Handling look like in 10 Years · 2015-11-27 · 10 20 May 2015...
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1 20 May 2015 Material Handling Forum
What does the world of Material Handling look like in 10 Years
Vincent Kwaks – CTO Vanderlande
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2 20 May 2015 Material Handling Forum
• Vanderlande - Introduction
• How did we look to 2020 5 years ago?
• What does the world in 10 years look like?
• And what is your view – Let’s discuss!
TOPICS
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3 20 May 2015 Material Handling Forum
> Vanderlande - Introduction
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4 20 May 2015 Material Handling Forum
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>How did we look to 2020 5 years ago?
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6 20 May 2015 Material Handling Forum
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2020 plans in 2010
• Towards 100% automation
• Supply Chain becomes Data Chain
• Any time, anywhere delivery
• Automated Item Picking ….
but
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> What does the world of Material Handling look like in 10 Years?
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Global trends will drive logistical complexity and flexibility (1/2)
Impact on logistics
The growth of
e-commerce
•Fast order fulfilment
• Individual items
•Products are in stock, without excessive safety stock
•Returns
•Push to pull
•From planned to instant delivery
Relentless Competition
•Third-party logistics
•Price
•Service
− Shorter lead times
− End-to-end visibility
− Respond to changes in delivery location and time
Mass personalisation
•Any time, Anywhere any way
•Diverse set of order and distribution channels
•Rising customer expectations
•Solution As A Service
Urbanisation
•Challenges for last-mile distribution facilities
•Home delivery
•Smaller quantities
•Higher variety of products
• Infrastructure and legislation restrictions
Humanising technology
•Virtual/ augmented reality
•Ergonomic design
• Location-based services
•Wearable computing
•Social acceptance of technology
Value chain
• Integration of the value chain
−Who manages the grid?
•Client might be potential future competitor
•Responsiveness and flexibility
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Global trends will drive logistical complexity and flexibility (2/2)
Impact on logistics
Robotics and automation Sensors and the internet
of things Big data and predictive
analytics The changing workforce Circular economy
•Capabilities increase and costs decrease
•Autonomous control and distributed intelligence
•Self driving/ flying
•Miniaturization
•Real time and remote control
•Wireless
• (predictive) Warnings of problems
•Optimizing routing and delivery decisions
• Data analysis of massive quantities of data
•Data mining
•Data visualization
•Better decisions in logistics and operations
•Attracting and keeping an adequate workforce
•Different workforce and skills than today
• Innovation of collaboration and workplace
• Local production
•Usership versus ownership
•Waste management
•Returns
•Standardization for smaller units
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IT and new technologies become key in future solutions for all market segments
Transport solutions Conveyors, sorters, tubs
Storage solutions Ergonomics, Cranes, loads,
shuttles
Increasing role IT
LLC, HLC, WMS, ERP
Relatively new technologies most relevant for our business
• Exchangeable solutions over market segments
• Key role for IT in optimizing the value chain
Current solutions Future solutions
Robotics Big Data Battery/ energy
X-perience Algorithmic
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TECHNOLOGY HOTSPOTS & ECOSYSTEMS – WHERE IS THE FUTURE CREATED?
Singapore central start-up ecosystem of Asia, tying together the huge
markets of China, India, Indonesia and Malaysia
Tel Aviv Silicon Wadi enjoys the
highest density of tech start-ups on the planet
Moscow successful Russian internet
tycoons investing in new online projects
Santiago Start Up Chile has enticed more than 482 start-ups
from 36 countries
Toronto country’s largest cluster of
research producing universities and some deep venture
capitalist pockets
Berlin Early successful entrepreneurs,
now pump their capital back into a new start-up scene, sharing their
experience and knowledge
Bangalore well-educated and highly skilled web entrepreneurs
Silicon Valley The world
famous start up valley
DARPA new technologies (robotics) for use
by the military
Source: www.perthnow.com.au/technology/the-next-silicon-valleys
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> AND HOW DOES THE FUTURE LOOK?
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> NEED FOR AUTOMATION REMAINS!
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> BUT ADAPTABILITY AND SCALABILITY BECOME KEY
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> ADAPTO, EXPERIENCING THE FUTURE TODAY
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> CHOICES: AUTONOMOUS OR CENTRALISED CONTROL?
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A typical Baggage Handling System
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A typical Baggage Handling System #1
X Ray screening machines
2 Tilt Tray loopsorters for redundancy
Supply system
Exit system
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Alternative
Keep the building, keep the load. Forget the rest. What could such a system look like?
Limitations and questions: uniform or standard vehicles (re-use) What about failure recovery and redundancy?
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Alternative
Keep the building, keep the load. Forget the rest. What could such a system look like?
Limitations and questions: uniform or standard vehicles (re-use) What about failure recovery and redundancy?
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24 20 May 2015 Material Handling Forum
Alternative
X Ray screening machines
Supply system
Exit system Keep the building, keep the load. Forget the rest. What could such a system look like?
Limitations and questions: uniform or standard vehicles (re-use) What about failure recovery and redundancy?
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25 20 May 2015 Material Handling Forum
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FINDING
• autonomous vehicles
• superior robustness and scalability
• current state-of-the-art is low vehicle density
• high vehicle density applications not yet fit for use
• until such time
• traffic control for warehouse automation (Adapto)
• now cost directly related to Vehicles typically 30 to 40 %
• starting at lower capacity possible
• standard re-useable infrastructure to come
Robotics Battery/ energy
Algorithmic
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> CHOICES: MACHINE AND OPERATOR SAFETY
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28 20 May 2015 Material Handling Forum
ADAPTO machine and operator safety
Unsafe routes
1: Route planning
(central controller)
po
rtab
le m
ech
an
ical
barr
ier
3: Route checker
(shuttle) Safe
routes
2: Route filter
(central controller)
Unsafe routes
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FINDINGS
• Knowledge development and experience build up to
• Develop effective and practical solutions
• Fact finding and evidence building
• Awareness creation with Health and Safety authorities and Notified Bodies
Robotics X-perience
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30 20 May 2015 Material Handling Forum
Integrated,
multi- equipment solutions
Conveyors
Cross belt sorters
Shoe sorters
Tubs
Tilt tray
Transport
Storage
Manual support
Automated process
Value chain optimisation
Integrated process
Voice picking
Workstations
Ergonomics
Racking & shelving
Shuttles
Cranes
AS/RS
Palletizing
Unit loads Mini loads
• Integrated solutions are developed by combining mechanisation (transport and storage) and automation
• IT becomes from a linking pin between equipment, the added value factor in the solution
• Automated handling solutions become more alike
WMS
PLC (LLC)
ERP
MFC (HLC)
Process
Solution
Transport based solutions
Storage based solutions
IT
Material Handling Systems in 2025 are fully scalable solutions build from a limited set of re-useable components
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31 20 May 2015 Material Handling Forum
> YOUR VIEW ON THE FUTURE?
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32 20 May 2015 Material Handling Forum