WH Improvement Project

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Warehouse Performance

WAREHOUSE IMPROVEMENT PROJECT



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WEIGHING SCALE WITH

ADVANCED SYSTEM (SI 810)



Location: Warehouse Finished Goods packaging Area.

Reason : Improvement / Complaint for short receipts from Nissan.

So submitted the Analysis with the Poka yoka details .

Types of Product :- FG Packaging for all modules of PG + PPT

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Requirement : Mistake proofing / Poka yoka For packaging of all modules of PG + PPTSpecific requirement:- Nissan (RNAIPL & Nissan Motors) finished goods.



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1. Existing process for Nissan :-For XH5,J02C,XH5DR&K9k.

• Production area :- Doing the FG booking.• Material bring to Warehouse-

• Warehouse people doing the FG Packaging :-

Shifting of material from Bin to final packaging- Foldable bin with cardboard separator.

Each bin containing 12 Pumps. Packaging qty of each standard pallet is 504 / 360 &180. (42 bin /30

bin/15 bin) After full packaging weighing is happening for each pallet. Then it will dispatch to Customer along with Documents. Manual Printing of label at Warehouse office



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1. Existing process for Nissan :-For XH5,J02C,XH5DR&K9k.

Manpower used :-

• For separate packaging :- 1 person in each shift• For weighing :- 1 Person in each shift • For printing sticker :- Additional responsibility of associate

Time taken :-

• For separate packaging :- Average 1.3 min per piece.• For weighing :- Average 1.5 min per 12 units box.• For sticker :- No separate timing will be consume



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2. Detail of packaging:-NISSAN MOTORS PACKAGING : J02C +XH5DR +XH5 JAPAN+UK+THAILAND).

12 pumps in one bin in single layer On one pallet 42 bins and 504 Qty



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RNAIPL CHENNAI PACKAGING (XH5,XH5DR & K9K).

12 pumps in one bin in Three layer On one pallet 30 bins and 360 Qty



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2. Proposed Process:-

• Production area :- Doing the FG booking.• Material bring to Warehouse-

• Warehouse people doing the FG Packaging :-

Shifting of material from Bin to final packaging- Foldable bin with cardboard separator.

Each bin containing 12 Pumps. After Putting 12 nos Buzzer will there which will indicate that weight is

correct & qty is 12 nos. Standard Print out will come with part number + Qty + with the other

details. Packaging qty of each standard pallet is 504 / 360 &180. (42 bin /30

bin/15 bin) Then it will dispatch to Customer along with Documents.



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Advantages of using advance weighing machine

Sr No Process TypeWeighing Machine Process Advantages

1 Packaging

Machine will be placed on packaging table.Programming will be done for qty / weight.After filling the pumps get the buzzer.

There is no chance of shortages and Mismatch in size

2 LablingAfter getting the Buzzer will print the label.Immediately attach the label in clip and move the bin on Pallet.

There is no chance of Wrong Labeling.Label will get immediately after completion of set qty.

3 Programming Able to feed the 500 Products part nos and descriptions. Eliminating the Manual work.

WH Improvement Project

Documents

Transcript of WH Improvement Project