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Western IndiaForgings Groupg g pis an ISO 9001:2008 certified, global supplier of heat treated, machined forgings and assemblies, with 4 manufacturing plants located in Pune, IndiaIndia.
WIF supplies quality forgings with a short delivery period to locations all over the globe including North America, South America, Asia and Europe.North America, South America, Asia and Europe.
Founded in 1980. Over 25 years of experience
KEY FACTS
Founded in 1980. Over 25 years of experience
Fully integrated forging facility
Over $20 million USD in exports
Total number of employees over 700
Total Manufacturing Space over 300,000 sq. feet
Customized ERP system
Customized forging from1kg to 10,000 kgs
Installed capacity is over 80 000 Tons per yearInstalled capacity is over 80,000 Tons per yearClosed Die Forging 40,000 TonsOpen Die Forging 30,000 TonsRing Rolled Forging 12,000 Tons
INDUSTRIES SERVED DIVERSE CAPABILITIES
PRODUCTS MAX WEIGHT
CLOSED DIE FORGINGS
Hammers 1-10 Ton 1 - 250 KgsPresses 2500T and 4000T 5 - 25 KgsPress 4400T 200 - 1500 Kgs
OPEN DIE FORGINGSHammers 1 - 5 Ton 5 - 8000 KgsPress 1600 Ton Zdas upto 10,000 KgsPress 4400 Ton 150 - 3500 Kgsg
RING ROLLED FORGINGS upto 3000 Kgs upto 3000 mm OD
MACHINED COMPONENTS Per Customer Spec
INDUSTRY CERTIFICATIONS
ISO 9001:2008 OHSAS 18001:2007* ISO 14001:2004*
* Under Process
CLOSED DIE FORGINGSThis process is used to make high volume smaller forgings requiring closer tolerance limits
EquipmentHammers: 1 Ton to 10 Tons capacityPresses: 2500 T, 4000 T and 4400 T PressOver 1200 unique componentsOver 1200 unique components
Oil and Gas Bonnets, Valve Bodies, Gates, Flanges, T's, Elbows, Xmas Tree Caps, Discs for Valves, Forged FittingsAutomotiveCrankshafts, Camshafts, Connecting Rods, Front Hub, Differential Case and Cover, Rocker Arms, Transmission parts, Steering Arms and KnucklesMaterial Handling/Construction/Earth MovingTrack Links Gears Rollers Idlers Crane Wheels TrunionsTrack Links, Gears, Rollers, Idlers, Crane Wheels, TrunionsPiston eyes, CouplingsMiningCylinders, Front and Back Heads for Pneumatic RockBreaking tools, Leg and Cone forgings for drill bits, Rack S tSegmentRailwaysTraction Gears and Pinions, Bearing Shells
OPEN DIE FORGINGS
Open die forging is used for heavy forgings, which find application in industrial machinery. This process is pp y pcommonly associated with large parts and small volumes
EquipmentHammers: 1 Ton to 5 Tons capacityHammers: 1 Ton to 5 Tons capacityPresses: 4400 T and 1600 T zdas pressOver 7500 unique components
Oil and Gas Casing Heads, Xmas Trees, Cross Forgings, Tubing Spool,Y F i B d Bl k f SSSB d SSBT V lY Forgings, Body Blocks for SSSB and SSBT Valves, Hangers, Body Housing, Slip Lock Housing PowerDrive Shafts, Rotor Shafts, Rotor Discs, Nozzles Heavy Engineering Industriesy g gSUGAR, CEMENT, STEEL, TEXTILES, MINING, RAILWAYS, MARINERollers, Pinions, Shafts, Spindles, Piston Rods, Gear BlanksWindmill Gear ForgingsPlanet, Slow, Fast Wheels, Ring Gears and Output ShaftsGuide BushesGuide Bushes
RING ROLLED FORGINGS
Advanced Capabilities for seamless rolled ring forgings on a Radial- Axial Numerically Controlled Ring Rolling Machine
Size RangeOD= 350-3000 mm Height = 100-500 mmWall Thickness upto 350 mm Wt < 3Tons
MACHINED COMPONENTSOver 60 general purpose horizontal, vertical
turning centers, boring machines, milling, drilling and CNC turning centers
Finish machined components developed and shipped Wheel assemblies Suband shipped Wheel assemblies, Sub assemblies like Gear Boxes, Housings and Pump Casings
Oil Field components like Bonnets, Tees, Crosses, Discs, Body Tubing Spools and Finished Flanges
Material handling components like Trunions, Piston Eyes, Track Rollers
PRODU
CLOSED DIE FORGINGS
OIL FIELD EQUIPMENT
UCTS
SOLID TEEVALVE BODY BONNET MAJOR GATE
EARTH MOVING
SPROCKET SEGMENTCONNECTING ROD TRACK LINK TRACK ROLLER
PRODU
CLOSED DIE FORGINGS
MINING
UCTS
CYLINDERRETAINER HANDLE BACKHEAD CYLINDER
AUTOMOTIVE
RETAINER HANDLE C
BELL CRANK LEVERCRANKSHAFT CONNECTING ROD FRONT WHEEL HUB
OTHER SELECT FORGINGS
BOWL BODY
SHEAR CONNECTOR BOTTOM MOUNTINGBRACKET
BEARING SHELL
PRODU
OPEN DIE FORGINGS
OIL FIELD
UCTS
TUBULARBODY SPOOL TUBULAR FLANGED SHAFT
HOLLOW SHAFTSQUARE BLOCK/STUDDED TEE OR CROSS
ADAPTOR TUBULAR
MATERIAL HANDLING
WHEEL ASSEMBLY
PRODU
FINISHED MACHINED COMPONENTS
FOR TIPPING MECHANISM IN DUMPER TRUCKS
UCTS
TRUNIONPISTON EYE LOCK JAW
DISC For Valves
PUMP CASINGFor Process EquipmentBONNET For Gate Valves
STUDDED TEEFor Oil Field
CAPABI
DIE DESIGN
Our in-house Die Design team designs and produces customized dies based on client specificationsDEFORM software enables 2D and 3D simulations and Part Manufacturing Feasibility
ILITIES
Numerically Controlled tool path generation for die manufacturingWith a highly experienced design team and existing bank of die designs, WIF is in a position to meet the challenges of rapidly changing customer needs in an economical manner
HEAT TREATMENTHEAT TREATMENTComprehensive heat treatment capabilities performed in calibrated continuousand batch type bogie furnaces calibrated to API 6 standards
Hardening and TemperingNormalizing and Stress RelievingNormalizing and Stress RelievingSolution Annealing and ISO AnnealingFlame Hardening and Sorbitizing
QUALITY
WIF believes in continuous quality improvement. Key Quality Improvement Initiatives include, Kaizen / Lean Manufacturing PracticesWorkflow ManagementPlant efficiency improvement measuresCompressed air usage monitoringCompressed air usage monitoringHealth, Safety & EnvironmentMaterial Traceability by heat number to source material
CAPABI
INSPECTION AND TESTINGIn-house laboratory facilities Mechanical Testing – Tensile, Charpy Impact Chemical Testing Optical emission spectrometer
ILITIES
Chemical Testing – Optical emission spectrometerMicrostructure and grain flow study – Optical microscopesUltrasonic, Magnetic Particle and Dye Penetrant Testing
Third Party InspectionWIF routinely executes critical jobs under LLOYDS, y j ,
Bureau Veritas, Moody International, ICS, IRS, ABS, EIL, NTPC, NPCIL, IRQS and other agencies nominated by our customers
FINISHED MACHINED COMPONENTS
WIF has capabilities to produce high value semi-finishedand finished forged Components that require extensive proof and/or finish machining
CAPABI
OIL FIELD FORGINGSOver 300,000 Oil Field Forgings supplied
50 000 Open Die and 250 000 Closed Die Forgings
ILITIES
50,000 Open Die and 250,000 Closed Die Forgings
Over 90% exported to 11 locations world-wide
Western India Forgings is an approved supplier to the top Oil Field OEMs around the world for finish machined, turn-key Bonnets, Tees and Crosses
Oil Field Forgings are tested and inspected in compliance with API 6A standards
Consignment and supply around Inventory programs for high volume customersConsignment and supply around Inventory programs for high volume customers
Stock Inventory of A105, 4130, 4140, 4540, F-22, 8620, 8630, SS 410
Variety of other shaped forgings like Xmas Tree Body Blocks, Crosses, Choke Body, T C B d L k Ri F t Cl I t di t Fl Ad t f FlTree Cap Body, Lock Ring, Fast Clamp, Intermediate Flanges, Adapters for Flanges, Tubing and Casing Heads, Crossovers, parts for Blow-out Preventers
CAPABI
OIL FIELD FORGINGS
Oil Field Forgings
ILITIES
Types of Forgings Size Range in Inches Pressure Rating in '000 Lbs
Max Wt Kgs
Max Wt Lbs
Lead Time Weeks
Open Die forgings
Rounds/ Tubulars/ Tubing and upto 27 inches OD 5000 11000 10 to 12
Casing Hangers upto 27 inches OD
Body Spools / Dual Blocks / 11 - 7 1/16 inch, 5K, 10K 2500 5500 9 to 12
Tubing and Casing Heads 13 5/8 - 11 inch, 5K, 10K 2500 5500 9 to 12
Studded Tees and Crosses 4 - 20 inch cubes 2000 4400 8 to 10
Closed Die Forgings
Bonnets 1 13/16 - 6 3/8 inches, 15K 150 330 8 to 10
Valve Bodies 1 13/16 - 3 1/8 inch, 5K 180 396 8 to 10
Flanges 1 13/16 - 7 1/16 inches, 10K 270 594 8 to 10g ,
Gates 1 13/16 - 6 3/8 inches, 15K 225 500 8 to 10
Discs DN-50 to DN-500 OD from 2 -20 inches 50 110 8 to 10
Forged Fittings per customer spec 225 500 8 to 10
Tees, Elbows, etc.
CAPABI
GEAR TRANSMISSION /WIND TURBINE FORGINGS
ILITIES
Over 20,000 tons of Gear Transmission / Gear Box forgings supplied
WIF is an approved supplier to top tier Wind Turbine OEMs and Gear box OEMsWIF is an approved supplier to top tier Wind Turbine OEMs and Gear-box OEMs
Applications include Wind Energy, Industrial, Sugar, Cement, Materials Handling, Marine, Railways
For Wind Energy, Western India Forgings supplies all forged components for the main Gear-box and for Pitching and Yawing functions. Components include Flanged Shafts, Slow, Fast and Planet Wheels, Ring Gears,Output Shafts and Guide Bushes
Stock Inventory of 20 MnCr5, 16 MnCr5, SAE 8620, SAE 8822H, EN353, EN354,15 Ni7Cr4Mo, 17CrNiMo6, 18CrNiMo7, EN36C
CONTA
Western India Forgings Pvt. Ltd.
PLANT IJ-2 'S' BLOCK | MIDC | TELCO ROAD | BHOSARI
Kran Rader( A Division of Western India Forgings Pvt. Ltd.)
29/1 | Kharadi Village
CTS
BHOSARIPUNE- 411026 | INDIATEL +91. 20. 27120240
+91. 20. 27122205 +91. 20. 27122667
FAX +91. 20. 27120410
29/1 | Kharadi VillageOff. Pune-Nagar Road PUNE - 411014 | INDIA
TEL +91. 20. 3251. 7323 +91. 20. 3241. 5135 9 0 0 0
+91. 20. 27122202
PLANT IIW - 195 - BM.I.D.C. | BHOSARI
+91. 20. 3241. 5138
FAX +91. 20. 2701. 1371
www.KranRader.com
PUNE - 411026 | INDIA
TEL +91. 20. 2712. 0519
PLANT IIIGAT 163 HISSA NO 1 SANASWADI
Mr. Arun Jindal, [email protected]
CONTACTS
GAT 163 HISSA NO. 1 SANASWADITAL. SHIRUR | PUNE - 412208 | INDIA
TEL. +91 2137 320202
Mr. Sanjay Jindal, [email protected]
Mr. Nitin RajoreChief Operations Officer
www.WesternIndiaForgings.com