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    COMPUT TION OF DI B TIC FL ME TEMPER TURES

    ND OTHER THERMODYN MIC QU NTITIES

    Charles

    K

    Westbrook

    Lawrence Livermore National Laboratory

    Livermore California USA

    Abst ract

    equilibrium final temperature

    and

    fuel-oxidizer

    mixture

    both theoretical and practical importance

    Both

    are

    needed

    in order

    pollutants such

    oxides of nitrogen

    NO

    x

    ,

    and

    the final

    is necessary to

    predict

    the

    efficiency and

    heating value

    a g i v ~ n

    c o m b u ~ t o r Knowledge

    of the

    ways

    varlOUS radlcal and stable

    intermediate

    as

    operating conditions

    changed can

    also suggest system

    to

    improve

    overall performance.

    this

    paper, the methods

    available

    for

    chemical equilibrium conditions

    such

    adiabatic flame temperatures will be

    The dependence of

    computed

    values

    on

    be

    Examples of equilibrium flame

    and compositions for mixtures of

    and importance in natural gas

    be

    presented.

    OF

    CHEMICAL

    EQUILIBRIUM have

    been

    important

    parts

    of

    many

    combustion

    chemical engineering

    studies. In

    recent

    have

    been

    a number of

    different

    which have

    significantly improved

    reliability, speed, and cost of

    In particular, the

    which are used

    have

    extended and

    made

    more accurate, and new

    have

    been

    derived

    make

    such calculations much easier and

    less

    time. Some of the

    most

    powerful

    for

    computing equilibrium

    even available in

    versions

    which

    execute on now-familiar microcomputers

    and

    143

    The

    subject of chemical equilibrium is a

    v a ~ t

    and

    complex

    scientific

    discipline,

    one

    WhlCh has been examined in

    a multitude of

    books

    and

    research papers. This

    brief

    paper cannot

    attempt to present

    any

    survey

    of this

    entire

    field. However,

    there are several narrower

    issues

    which

    occur frequently

    in practical

    analyses of chemical equilibrium of combustion

    systems. A situation

    which

    often

    arises

    is

    that

    of needing to

    predict

    the

    final

    product

    temperature

    and

    chemical composition

    which

    should

    be

    expected

    from

    the oxidation

    of

    a

    given mixture of fuel and oxidizer.

    In

    the

    discussions to follow, the techniques and

    theory will be illustrated using

    either methane

    CH4)

    or natural

    gas as

    the fuel

    and

    molecular

    oxygen

    as the oxidizer, but the

    m e t h ~ d s

    are

    very

    general and

    can

    directly

    be

    applled to other fuels, oxidizers and to

    multiphase systems.

    In many practical

    systems, combustion of

    f ~ e l s such as natural gas takes place under

    elther

    constant pressure or effectively

    constant

    volume

    conditions.

    An example

    of

    constant pressure combustion is a

    common

    home

    furnace or

    gas

    stove, both

    of

    which

    are

    open

    to

    the atmosphere.

    In

    contrast, although the

    volume

    of the combustion

    chamber

    in

    an

    internal

    combustion engine is not constant throughout

    the

    entire

    engine cycle, the combustion

    of

    nearly all of the

    fuel-air

    mixture takes place

    over a ~ e r y few degrees of crankangle motion,

    so

    the lnternal combustion engine

    can

    often be

    treated as a constant

    volume

    system. For

    hydrocarbon

    fuels,

    constant

    volume

    conditions

    provide higher product temperatures than

    constant pressure combustion. Differences

    in

    equilibrium temperature

    and

    pressure

    can result

    in

    differences

    in

    equilibrium species

    compositions as well. Therefore, analysis of

    these two conditions, constant pressure

    and

    constant volume,

    can

    provide information

    which

    can

    be

    applied to the great majority of

    combustion environments of

    practical

    concern.

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    COMPUTER

    MODELS ND

    SOME

    THERMODYNAMICS

    During the combustion of a fuel such as

    methane in air, the reactants are initially at

    some

    reasonably low temperature, often room

    temperature, prior to reaction. Burning these

    reactants converts them to products and

    liberates substantial amounts of heat, raising

    the temperature of the products.

    The

    dominant

    product species are water

    and

    carbon dioxide.

    If these

    were

    the only products of methane or

    natural

    gas

    combustion, then the evaluation of

    the final temperature and composition of the

    products would be a trivial exercise. However,

    at

    the temperatures common to combustion

    environments,

    substantial amounts

    of other

    species also

    exist,

    such as carbon monoxide

    CO), trace species such as OH,

    H02,

    and

    atoms including Hand 0. Furthermore, some of

    the molecular nitrogen N2) present in the

    air is converted to various oxides of nitrogen

    NO

    x

    ), including NO,

    N02, and N20.

    The

    relative amounts of these minor constituents

    vary with temperature,

    and

    some

    of the heat of

    reaction is consumed

    in

    creating

    these

    trace

    species. To compute the proper final

    equilibrium temperature of a

    particular

    reactive gas mixture, the existence

    and

    relative

    concentrations of these minor species

    must be correctly taken into account.

    As

    an

    example

    of the

    size

    of the error which can

    result

    from ignoring these minor products,

    if

    methane

    and air are

    burned

    at room temperature

    and atmospheric pressure, the correct product

    temperature is found to

    be

    about

    2220K,

    or

    about 3537 of. If all of the product species

    except C02 and H20 are neglected, the

    computed

    product temperature is

    2320K,

    or about

    3717

    of. The most important minor constituent

    is usually CO, and if

    this

    species is included

    in the

    final

    product distribution, then the

    computed product temperature

    becomes 2250K,

    or

    3591

    of. Errors of as much as lOOK in product

    temperature

    can

    lead to serious problems in

    prediction of rates of production of

    NO

    x

    ,

    which are extremely

    sensitive

    to temperature,

    so

    i t

    is quite important to retain these minor

    chemical constituents in the calculations of

    equilibrium composition.

    If it

    is assumed that all of the heat of

    reaction

    goes

    into the product gases

    and none

    of the heat is allowed to escape

    from

    the

    closed system, then the combustion takes place

    adiabatically. The final equilibrium product

    temperature is properly designated

    as

    the

    adiabatic flame temperature Tad only if the

    process takes place under constant pressure

    conditions.

    The final

    temperature at constant

    volume will

    be somewhat

    higher than Tad.

    This simple

    thermodynamic fact

    can best be seen

    by thinking of constant pressure combustion as

    a sequence of constant volume combustion

    followed

    by an

    expansion of the product gases

    back to the initial pressure. The product

    gases will cool as they do work on their

    surroundings to arrive at the initial pressure.

    44

    Oxides of nitrogen

    NO

    x

    ) present a

    particularly important class of minor p r o d ~ t

    species in combustion. Because these specles,

    especially

    NO

    and N02,

    combine

    with

    atmospheric water to produce strong acids,

    emissions of

    NO

    x

    from

    combustion systems must

    be minimized wherever possible. At combustion

    temperatures, most trace species such as

    OH,

    0,

    H02,

    and

    many

    others arrive at their

    equilibrium concentrations very

    rapidly,

    often

    over time scales of the order of milliseconds

    or less.

    In

    contrast, production of

    NO and

    N02 takes place over much longer time scales,

    often

    as long

    as tenths of seconds.

    Furthermore,

    as

    noted above,

    this

    time scale

    for the production of

    NO

    x

    is very sensitive

    to temperature. Therefore, if the temperature

    history of the product gases can be controlled

    to minimize the residence time at high

    temperatures, then there will

    be insufficient

    time for complete equilibration of the products

    to produce significant amounts of

    NO

    x

    .

    An

    equilibrium computation of the species

    concentrations represents in

    this

    sense a

    worst case of

    NO

    x

    produ ct i on.

    From

    a chemical

    kinetic

    point of view,

    equilibrium is achieved in a combustion system

    when the net rate of every chemical reaction is

    exactly zero. This

    means

    that the forward rate

    of each reaction is equal to the reverse rate

    of the reaction. From a thermodynamic point of

    view, it also means that the appropriate work

    function has a minimum value. For constant

    pressure conditions,

    this

    is the Gibbs free

    energy G, and for constant volume conditions it

    is the Helmholtz free energy

    F. The two

    are

    re 1ated by

    F G P V

    where P is the pressure

    and

    V is the specific

    volume. The Gibbs free energy is defined

    as

    G

    ~ j n j

    where

    l U ~ is the chemical potential for

    species j

    and

    nj

    refers

    to the mole fraction

    of species j in the given

    gas

    mixture.

    The

    mathematical process of minimizing G

    is

    formally constrained by requiring that the

    number of

    atoms

    of each type in the mixture

    e.g. C, 0,

    N,

    and

    H for hydrocarbon

    combustion)

    be

    conserved. In

    most

    of the

    methods for minimizing the free energy, these

    constraints

    are included by means of the

    technique of Lagrange

    multipliers [1,2J.

    It is also possible in

    principle

    to

    compute

    this equilibrium state

    in

    a

    dynamic

    fashion, following the time evolution of the

    system of chemical species in

    which

    the kinetic

    rate equations have been included. If the

    rates

    of the forward and reverse reactions have

    been properly defined in terms of the relevant

    equilibrium constants, then eventually the

    interconnected set of species concentrations

    will settle down to its own equilibrium at the

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    final

    temperature. This technique,

    employed

    to examine chemical kinetics

    [3J,

    differential

    equations for the

    as

    they

    in time. The rate of each reaction is a

    total density, and

    that

    in

    reactions.

    This, however, is

    a competitive computational technique for

    equilibrium

    states,

    since it requires

    more computer time and

    more

    numerical methods for its

    However, at equilibrium

    rates

    of the forward and reverse

    reactions

    so it is

    possible to replace the

    equations for the time rate of

    of each species concentration with a set

    simple

    algebraic

    equations for those species

    makes

    the equations much

    to solve,

    and

    by using equilibrium

    ctions the formal conservation of each type

    atom

    is

    made

    automatic. This approach

    has

    used to calculate equilibria in large

    [4J.

    The

    primary thermochemical data

    used by

    and

    specific

    heats of

    each

    of the chemical

    The specific enthalpy H

    for

    is

    generally expressed

    as

    a

    specific

    p

    T

    W T) W(Tref)

    SCpdT

    I,-.z.\-

    Tref is conventionally 298K or

    room

    For

    virtually

    every chemical

    interest to combustion, the specific

    A

    common

    procedure, particularly

    when

    a rough estimate of the

    final

    state is

    is

    to

    assume

    that the

    specific

    heat

    is

    so

    the above

    integral can be

    replaced

    the e x ~ e s s i o n

    C

    p

    T

    -

    Tref .

    C

    p

    dT

    T ..

    this approach

    can result in errors

    of

    lOOK

    in the product temperatures.

    The

    '

    most

    useful compilations of heats of

    and specific heats as functions of

    JANAF

    tables [5J, which

    assembled

    and

    revised over the past

    years. Other sources of thermochemical data

    have been

    recently by

    Burcat [6J.

    For

    use in

    fit to

    in

    temperature, so

    that

    integrations of

    specific

    heat over

    can be carried

    out very

    Errors introduced into the

    by

    this

    fitting

    procedure

    negligibly

    small in

    most

    cases.

    145

    Of

    course, the

    entire

    approach is only

    as

    good as the basic thermodynamic data being

    used. For the small molecules

    treated

    by the

    JANAF

    tables, the

    most

    recent

    tables

    are quite

    reliable, although earlier

    JANAF

    versions for

    some species

    have changed

    considerably as

    more

    experimental analysis

    has been

    done. For

    larger

    molecules

    and

    for

    many

    radical species,

    specific heats

    and

    heats of formation are not

    as

    well

    known

    and

    uncertainties

    in equilibrium

    product distributions and temperatures are

    certainly

    possible.

    For

    organizations

    and

    individuals

    who wish

    to carry out the types of calculations already

    described

    and

    illustrated below), many

    of

    the

    best computer

    programs

    for equilbrium

    conditions are available to the general public.

    The original program of Gordon and McBride [lJ

    from NASA and

    the

    program

    developed

    by Reynolds

    [2J

    at

    Stanford

    can be

    purchased

    and

    can

    even

    be run on

    personal computers, while an

    adaptation of Reynolds' program

    has

    been

    integrated into the widely

    used

    CHEMKIN [7J

    family of combustion

    modeling

    programs

    developed

    by

    Sandia Laboratories.

    Those

    interested

    in obtaining

    such

    programs should

    contact the authors of these

    codes

    for further

    information.

    To

    summarize this

    section of the

    topic,

    computations of chemical equilibrium require

    two

    major elements.

    The

    first of these is a

    numerical

    model which can

    solve the relevant

    equilibrium equations.

    Such

    a

    code

    can solve

    time-dependent kinetics equations, algebraic

    equilibrium

    relations,

    or

    use

    a free energy

    minimization technique.

    In principle, any

    method should arrive at the same solution,

    although the computer time

    and

    cost

    requirements of

    each

    technique can be widely

    different, and the most

    commonly used

    technique

    is

    that

    of free energy minimization.

    The

    second

    major

    element

    is

    the basic thermodynamic

    data set

    which

    is

    used by

    the

    computer

    model,

    and all common

    models

    use basically

    the

    same

    thermodynamic data set. It is quite important

    to

    include in the equilibrium computation

    all

    chemical species

    which may be

    present

    at

    equilibrium

    above

    a

    certain

    threshold

    level,

    since omission of species

    such

    as O and

    H

    can result in significant errors in

    computed

    equilibrium temperatures.

    SOME

    EXAMPLES

    Let us consider first a reference or

    baseline

    set

    of

    initial

    conditions to

    illustrate

    the types of information

    which can

    be

    obtained

    by

    thermodynamic

    equilibrium

    models. This is a mixture

    of

    natural

    gas and

    air, in

    which

    the fuel is defined to consist of

    90CH4, 5 H 6 ~ with a 5impurity

    level of

    N2.

    The

    air

    is a mixture of

    oxygen

    and nitrogen, with

    N2 02 =

    3.78.

    All

    of

    the gases are

    assumed

    to be

    initially

    at

    atmospheric pressure and 60F.

    Using

    Reynolds'

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    method [2J

    as

    adapted by Kee and co-workers at

    Sandia [7J, the adiabatic flame temperature is

    calculated to be

    3528F

    at atmospheric

    pressure.

    The

    chemical species concentrations

    at this

    final

    state

    are

    listed in

    order of

    concentration in the first column

    below

    ~ S ~ p e ~ c ~ i ~ e ~ s

    __

    ~ u ~ l ~ l _ l ~ i ~ s ~ t ~ S ~ h ~ o ~ r ~ t _ l ~ i ~ s ~ t

    __

    C ~ O

    ____ H 2 _

    N2

    H2

    0

    C02

    CO

    02

    H2

    OH

    NO

    H

    o

    Temp 0 K

    0.71212

    0.18010

    0.08629

    0.00859

    0.00439

    0.00342

    0.00265

    0.00189

    0.00036

    0.00020

    2220

    0.71812

    0.18633

    0.09555

    2318

    0.71450 0.71378

    0.18539 0.18177

    0.08499 0.08631

    0.01008 0.00863

    0.00504 0.00605

    0.00343

    2252 2240

    with

    all

    other species

    such as H02, N02,

    N20, and H202 less

    than 1

    ppm mole

    fraction

    of

    less

    than 1.0 x 10-6

    .

    If

    we

    repeat the

    same calculation

    but

    assume that

    the

    only possible products are N2, C02, H20,

    and 02, the adiabatic flame temperature is

    then

    found

    to be

    2318K

    or 3713

    of,

    with the

    composition

    shown

    in the second column of the

    above

    table. The third

    column

    shows

    the

    computed

    results

    when

    CO

    is added to

    the

    product list,

    and

    the fourth column shows the

    results

    when

    H2 is then included.

    Comparisons

    of these

    results

    with the complete

    list

    in the first column above

    indicate

    that

    the greatest improvement comes from inclusion

    of

    CO, which is

    the most important

    minor

    product, but

    that

    the changes

    resulting

    from

    consideration of the other species are

    st i l l

    quite noticeable.

    Using the

    above

    reference case for

    comparison,

    we can now

    address the influences

    of variations in three common operating

    parameters on adiabatic flame temperature and

    equilibrium composition, with NO noted in

    particular. These basic parameters are the

    fuel-air equivalence ratio the amount of

    excess oxygen, and the preheat temperature of

    the air. We will treat these quantities as

    independent parameters, although in practice

    they are often used together to fit a

    particular

    need

    for a given combustor.

    EQUIVALENCE

    RATIO

    -

    The

    most important quantity

    that changes with is the adiabatic flame

    temperature, reaching a maximum

    value for

    equivalence ratios close to stoichiometric

    = 1 .

    Because

    most combustion reactions

    depend

    quite

    strongly on temperature

    [3J,

    the

    overall combustion

    rate

    and

    related

    quantities

    like

    the flame speed also are

    found

    to reach

    maximum

    values for = 1. Similarly, the

    equilibrium concentrations of most

    of the

    radical species generally are

    greatest

    near

    stoichiometric.

    146

    Using

    the

    same

    computer

    model as used

    earlier,

    we can

    compute

    the adiabatic flam:

    temperature and product species concentratlons

    for methane-air mixtures initially at

    atmospheric temperature and pressure.

    The

    results for the temperature and some

    illustrative

    species concentrations are

    shown

    in Figures 1-3.

    2 5 0 0 ~ ~

    ~

    :> 2000

    Q

    s

    1500

    ~ 1000

    s

    Q

    0..

    S

    Q

    E-

    ...-4

    (l)

    ~

    2800

    (l)

    2600

    oJ

    C\1

    ~

    2400

    l)

    ~

    S

    (l)

    2200

    E-

    2000

    0 20 40

    60

    80 100

    Percent

    02

    Figure 4

    Adiabatic flame temperature

    as

    a function of

    oxygen

    content in the oxygen-nitrogen mixture

    for stoichiometric methane-oxygen mixtures

    initially at

    room temperature and pressure.

    0 4

    -r-----------------

    0.3

    C

    0

    oJ

    c l

    C\1

    ~

    0.2

    to-.

    (l)

    ...-4

    0

    0.1

    CO

    CO

    2

    ~

    7 . ~

    /

    ---

    ,, . __ . . . . H2

    0.0 - - - - ~ - - - . . - - - - - . - - - - - . . . - - - - - I

    o

    20

    40 60 80

    100

    Percent

    02

    Figure 5

    Selected species concentrations at equilibrium,

    plotted

    as

    functions of

    oxygen

    content in the

    oxygen-nitrogen mixture.

    In the plots of species equilibrium

    concentrations, note

    that

    the

    minor

    constituents such

    as

    CO, H2 and 02 all rise

    with

    02

    enrichment.

    As

    the percentage of

    02

    is increased, the equilibria should shift

    towards

    C02 and H20

    and

    away

    from

    CO

    and

    H2, based simply on the Law of

    Mass

    Action.

    However, since the temperature of the products

    is

    also increasing, and the position of the

    equilibrium is even

    more

    sensitive to

    148

    C

    0

    oJ

    c l

    C\1

    ~

    to-.

    (l)

    . . .-4

    0

    ~

    0.10

    0.08

    0.06

    0.04

    0.02

    OH

    .....

    /

    .

    --.,.:.

    / ...... H

    ,

    -

    /

    : ,

    /

    /

    (

    0.00 -+---......,....=-----.----...----.------4

    o

    20 40 60 80

    100

    Percent 02

    Figure 6

    Selected species concentrations

    at

    equilibrium,

    plotted

    as functions of oxygen content in the

    oxygen-nitrogen mixture.

    temperature than to concentration, the overall

    result provides more partially oxidized

    products than completely oxidized species.

    Note also

    that

    the NO level increases

    rapidly with

    02

    enrichment, due exclusively

    to the increased product temperature. In this

    case, the attainment of these higher

    equilibrium NO concentrations will also be

    faster

    as

    the

    02

    enrichment is increased.

    The sharp drop in NO level at very large

    02

    enrichment levels

    is

    a

    result

    of the

    way

    the

    computations

    were

    done; at

    100 02

    in the

    oxidizer,

    there is

    no

    molecular nitrogen in the

    lIairll, so no

    NO

    or NO

    x

    can

    be produced .

    AIR

    PREHEAT -

    In many practical

    systems the

    oxidizing air stream

    can be

    heated prior to

    mixing

    with the fuel to provide higher product

    temperatures. A series of adiabatic flame

    temperature and equilibrium computations was

    carried

    out to examine this

    issue. The

    pressure

    was

    held fixed

    at

    atmospheric, and the

    air preheat temperature was varied from zero

    (i.e. room

    temperature air) to 2000F.

    The

    results

    of these computations are

    plotted

    in

    Figures 7-9. The

    final

    temperature increases

    steadily with air preheat temperature. This

    could be expected because for these mixtures

    the ratio of air to fuel is constant at 5.76/1,

    so

    the

    reactant

    mixtures are predominantly

    air.

    Because of the steady temperature rise, the

    levels of all of the incompletely oxidized

    species and

    radicals

    also increase with air

    preheat temperature. Furthermore, the NO level

    increases steadly with air preheat

    as well, and

    again the production

    rate

    of NO and

    its rate

    of

    attaining that equilibrium level will also

    increase with

    air

    preheat temperature.

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    4 5 0 0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~

    4000

    3500

    3 0 0 0 ~ - - - - - - . _ - - - - - - ~ - - - - - - ~ - - - - ~

    o 500 1000

    1500 2000

    Air

    temperature

    degrees F

    F gu re 7

    as

    a function of

    preheat temperature for stoichiometric

    at atmospheric

    pressure

    initially at room temperature.

    0.20 - ------------------------------.....

    0.15

    0.10

    ..................................

    0.05

    _ CO

    0.

    00

    - - - - - - - ~ - - - - - - ~ - - - - - - - r - - - - - - - - I

    o

    500

    1000

    1500 2000

    Air

    temperature

    degrees F

    Figure 8

    at

    equilibrium

    as

    functions of

    air

    preheat temperature

    stoichiometric methane-air mixtures.

    149

    ~

    0

    .-

    oJ

    C)

    ro

    f 4

    c

    Q)

    .-.

    0

    ::;E

    0.020 - ------------------------------

    0.015

    0.010

    0.005

    H

    NO

    ............

    .................

    0.000 - - - - - - - ~ - - - - - - , . . . . . - - - - - - - - - r - - - - - - - I

    o

    500 1000

    1500 2000

    Air temperature

    degrees

    F

    Fi gu re 9

    Selected species concentrations at equilibrium

    plotted

    as

    functions of air preheat temperature

    in stoichiometric methane-air mixtures.

    SUMMARY

    These examples

    of

    adiabatic flame

    temperature and chemical equilibrium

    composition calculations serve to illustrate

    several major points. First the results of

    such

    parameter studies provide a significant

    amount

    of useful information concerning

    combustion properties of

    practical

    systems. In

    industries

    where the accurate prediction of

    product species concentrations pollutant

    emission levels

    and

    operating temperatures is

    important there is a continuing need for

    computational capabilities of this type.

    The specific examples used here are not

    revolutionary; in fact those industries which

    need such information already use data of this

    type every day

    in normal

    operation.

    However,

    the present paper points out the need for

    continual updating of the thermochemical data

    base

    upon which

    these computations depend.

    Another point

    made

    was that the equilibrium

    data alone are

    insufficient to predict some

    combustor properties such

    as NO

    x

    emission

    since the rate of attaining equilibrium is

    another

    variable

    that may not

    be

    related to the

    equilibrium properties themselves.

    Finally the current state-of-the-art

    computer programs for

    calculating adiabatic

    flame temperatures equilibrium compositions

    and

    many other useful thermochemical quantities

    that

    this paper

    has

    not

    had

    the time or space

    to

    discuss are easily obtained are generally

    quite simple

    and

    convenient to use

    and can

    even

    be

    run on personal computers and other

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    common

    computer systems in general use. The

    acquisition and

    implementation of these

    programs by industrial research, and other

    organizations

    is

    highly

    recommended.

    ACKNOWLEDGMENT

    This

    work was

    supported

    by

    the

    Gas

    Research

    Institute

    and was performed under the

    auspices of the U.S. Department of Energy

    by

    the

    Lawrence

    Livermore National Laboratory

    under

    contract No.

    W-7405-ENG-48.

    REFERENCES

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