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Transcript of Wernert_E
04/18/23 1
The company‘s profileThe company‘s profile
WERNERT-PUMPEN GMBHOberhausener Str. 67/79D-45476 Mülheim an der RuhrTel. +49 208 3758 0FAX +49 208 40 74 72E-Mail: [email protected]: www.wernert.de
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Structure of presentationStructure of presentation
Facts about WERNERT Applications Management Tour around the company Technical progress – then and today Product range
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Facts about WERNERTFacts about WERNERT
Leading manufacturer of heavy-duty non-metallic centrifugal pumps of horizontal and vertical type.
Medium size company owned by the family of the company founder.
Annual turnover approx. 22 Mio. € Approx. 145 employees Located in
Mülheim an der Ruhr,
Germany Sales and service agents
around the world
Main building
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ApplicationsApplications
WERNERT non-metallic pumps are used for
Acids of all kind Slurries Gas cleaning Steel pickling plants Titaniumdioxide plants Chlorine electrolysis Galvanic processes Zinc-, Nickel- and Copper plants Precious metals production Waste water treatment Sea water demineralisation Ultra pure water technology
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ManagementManagement
Managing Directors
C. V. Hackenberg Dr. K. Etscheidt
Purchasing Production EngineeringandSales
F. Sobolewski C. WallrodtDr. K. Etscheidt
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Technical progress – then Technical progress – then ……
1920 Company founded by Karl Wernert 1927 First centrifugal pump made of plastics world-wide 1952 WERNERT bellows-type mechanical seal patented 1962 Introducing UHMW-PE in pumps
Ing. Karl Wernert (1890 – 1962)
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……and todayand today
2000 High security pump TAIFUN 2003 Patented Grinding pump NEWX 2006 Magnetic coupled pump MONSUN
MONSUN
TAIFUN
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Required space yesterday and nowRequired space yesterday and now
TAIFUN
Conventional Pump
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Futures big issue: energy savingFutures big issue: energy saving
• EU Electrical power generating = 2.800 TWh/a• 10% Consumption by pumps = 30 generating units
Target: Efficiency increase
The Way: CFD = Computational fluid dynamics
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Product rangeProduct range
Chemical standard pump to ISO 2858/ DIN EN 22858 made of non-metallic materials– of UHMW-PE, PVDF or PTFE with mechanical seal, type NE– of highly wear resistant material Wernit®, type NEWO– of UHMW-PE or PTFE with magnetic coupling, type MONSUN– of PTFE, double hermetically sealed, TAIFUN 32-200
Centrifugal pump of UHMW-PE for higher flow rates, type SP
Vertical submersible pumps of UHMW-PE or PVDF ...– cantilever type, type VKPF– shaft with intermediate bearing, type VKP
Vertically installed chemical pump of UHMW-PE or PVDF for mounting aside a tank, type NKPF
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Type Type seriesseries NE NE
Horizontal single stage chemical standard pump to ISO 2858/ DIN EN 22858 out of UHMW-PE, PVDF or PTFE
Complete spheroid cast iron clad Single acting WERNERT-bellows-
type mechanical seal - other single or double acting MS available
Flow rates 0,5 - 1000 m³/h Delivery head up to 110 m To convey aggressiv, solid laden
and/ or toxic fluids As type FK/ FE also available in
closed coupled design
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Type Type seriesseries NEWO NEWO
Type NE available out of highly abrasion resistant mineral cast Wernit®
Wernit® = epoxy resin mixed with silicon carbide powder
Moulded into the metallic structure of the outer casing of the pump
Casing parts not exchangeable
Other design features similar to NE type
NEWO 80-50-250 (many other sizes available)
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Type series MONSUNType series MONSUN
Horizontal single stage magnetic driven pump to ISO 2858/ DIN EN 22858 out of UHMW-PE or PTFE
Hermetically tight New bearing system, tolerant to
intermittent flow Exchangeable plastic parts Magnetic coupling 80 Nm Flow rates 0,5 - 90 m³/h Delivery head up to 70 m To convey aggressive, corrosive,
solid laden or toxic fluid Also available in closed coupled
designClosed coupled
Standard Chemical Pump
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Type TAIFUN 32-200Type TAIFUN 32-200
Twofold hermetically tight New synchronous driving
concept Universal chemical
resistance Adapts itself to all plant
conditions High total efficiency High-speed impeller, up to
5000 rpm Flow rates 0,5 - 35 m³/h Delivery head 5 - 75 m
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Type Type seriesseries SP SP
Horizontal single stage process pump made of UHMW-PE for high flow rates
Single acting WERNERT-bellows- type mechanical seal - other single or double acting MS available
Flow rates 500 - 2300 m³/h Delivery head 5 - 40 m To convey aggressive, corrosive or
solid laden fluids
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Type Type seriesseries VKPF VKPF
Vertical single stage submersible pump of UHMW-PE (VKPF) or PVDF (VKKF), delivery suspension pipe of steel with rubber coating
Cantilever design, bearings outside of the liquid area
No mechanical seal, therefore tolerates dry run for some time
Submersion depth up to 1,5 m Flow rates 0,5 - 800 m³/h Delivery head up to 110 m
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Type Type seriesseries VKP VKP
Vertical single stage submersible pump of UHMW-PE (VKP) or PVDF (VKK), delivery suspension pipe of steel with rubber coating
Shaft with intermediate bearing in the liquid area, with internal or external flushing of the bearings
No mechanical seal Submersion depth up to 8,5 m Flow rates 0,5 - 800 m³/h Delivery head 110 m
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Type Type seriesseries NKPF NKPF
Vertical single stage pump of UHMW-PE (NKPF) or PVDF (NKKF), delivery suspension pipe of steel with rubber coating
For room saving installation aside the suction vessel
Cantilever design, bearings outside the liquid area
No mechanical seal, therefore tolerates dry run for some time
Installation depth up to 1,5 m Flow rates 0,5 - 800 m³/h Delivery head up to 110 m
Suction tank
max. liquid level
min. liquid level at start-up
suction nozzle