Well Abandonment and Decommissioing - Current Issues

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    T O U C H B R I E F I N G S 2 0 0 9

    Current issues surrounding well abandonment and decommissioning

    of the associated infrastructure are challenging to operators and

    service providers alike. This discussion of current issues focuses on

    the financial, environmental and regulatory issues affecting the cost

    of decommissioning operations in the US Gulf of Mexico (GOM)

    region; however, it is believed that many of these issues may come

    to affect decommissioning costs worldwide.

    The costs of developing, operating and maintaining upstream assets

    associated with the exploration, production and transmission of oil andgas have nearly doubled from 2004 to 2008, as indicated by the upstream

    capital cost index curve shown in Figure 1. The rate of increase during the

    three-year period from July 2005 to September 2008 exceeded 180%

    and, assuming there are no effects from the global economic recession,

    could be extrapolated to exceed 230% growth by the end of 2009. This

    most recent five-year trend in cost escalation is significant compared with

    the previous five-year period (20002004), which posted a modest 10%

    (2% per year) escalation of costs in the upstream segment.1 A similar

    growth trend in decommissioning costs is projected for the UK

    Continental Shelf (UKCS) region, where costs are expected to increase

    20-fold over the next 30-year period ending in 2038.2

    Financial Outlook

    The cost of plugging wells and decommissioning offshore infrastructure,

    which includes wells, caissons, well protectors, fixed platforms and

    pipelines associated with end-of-life assets,3 has tracked industry trends,

    with escalating costs caused primarily by bottlenecks and shortages of

    people, equipment, inputs such as steel, and engineering skills.1

    Consequently, the cost of doing business has increased for lease

    operators, material suppliers and service providers, with all of the

    increases ultimately being borne by the lease operator, who is challenged

    with developing new assets to increase production while absorbing the

    increased costs charged by suppliers and service providers.

    Figure 2 depicts the upstream capital cost index curve shown in Figure 1

    superimposed with the average annual cost of crude oil plotted in US$

    per barrel. By comparing the years 2000 and 2008, it is apparent that the

    cost index, or the cost of doing business, in the upstream segment of the

    oil and gas industry increased at a similar rate to that of crude oil prices.

    The question for the future is: are crude oil prices the primary driver of

    industry costs? Figure 2 shows the predicted price of crude oil for 2009,

    which is expected to decline to an average near US$51 per barrel. If

    crude oil price is the primary driver of changes in cost, one should expect

    a flattening (green dotted curve) or even a decline in upstream costs (pinkdotted curve) during 2009, with the amount of change likely being

    proportional to the duration and severity of the economic recession

    currently stifling world economies, reducing their demand for fossil fuels

    and causing oil prices to decline from the high levels attained in 2008.

    Even though operator earnings were bolstered by record high oil prices

    exceeding US$147 per barrel in July 2008, which allowed greater

    spending on both infrastructure build and decommissioning projects,

    operators have now been encumbered by the rapid decline in oil prices

    experienced over the subsequent five-month period ending in

    December 2008, when prices dropped below US$40 per barrel. The

    earnings decline associated with the drop in oil prices and the tighteningof credit markets as a result of the current global economic recession

    have caused a near-term reduction in operating budgets for many oil

    and gas producers, especially for non-income-producing expenditures,

    including asset decommissioning. Although there are a few major

    producers, including BP PLC, Royal Dutch Shell PLC, Chevron

    Corporation and TOTAL, that plan to keep capital expenditures flat or

    slightly up in 2009, many others, such as ConocoPhillips, Occidental

    Petroleum, Talisman Energy, Inc., Petro-Canada, Lukoil and Gazprom,

    have all announced reductions as high as 45% compared with capital

    expenditure in 2008.4 In the US GOM region, independent producers

    such as Apache Corporation and Stone Energy have reduced their 2009

    decommissioning budgets by 3050% below 2008 levels in response toboth declining revenues and the economic slowdown.

    While the full impact of the current economic recession, which may

    produce a levelling or even a decline in operating costs, has not yet been

    fully recognised throughout the oil and gas industry, the impact on

    operator spending due to reduced earnings and restricted capital inflows

    has reduced the number and scale of decommissioning projects. The

    number of these projects could decline even further beyond 2009,

    depending on the depth of the recession, the speed of global economic

    recovery and, subsequently, the rebound of oil and gas commodity prices.

    Environmental Effects

    The effect of the environment, such as weather, is another major issue

    in offshore abandonment and decommissioning costs. In studies, the

    effects of global warming have been linked to an increase in both the

    Gary Siems is Technology Director of the Offshore

    Division at TETRA Technologies, Inc. He has over 32

    years of sales, marketing and operations management

    experience in the oil and gas services industry. Mr

    Siems holds a BSc in electrical engineering from the

    University of Florida and an MBA from the University of

    Louisiana at Lafayette.

    Richard Ward is Vice President of Global Sales and

    Marketing in the Offshore Division at TETRA

    Technologies, Inc. He has over 40 years of engineering,

    project management and offshore construction

    experience, including international assignments in the

    North Sea, South-East Asia, West Africa and the formerSoviet Union. Mr Ward has a BSc in mechanical

    engineering from Texas Tech University.

    E: [email protected]

    Well Abandonment and Decommissioning Current Issues

    a report by

    Gary Siems 1 and Richard Ward 2

    1. Technology Director; 2. Vice President, Global Sales and Marketing, Offshore Division, TETRA Technologies, Inc.

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    Enginee

    ring

    &

    Construction

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    number and strength of tropical cyclones (hurricanes) occurring in the

    tropical regions of the Atlantic Ocean. The number of hurricanes that

    develop each year has more than doubled over the past century, from

    an average of 3.5 hurricanes per year in the 25-year period from 1905to 1930 to an average of 8.4 per year in the 11-year period from 1995

    to 2005. Greg Holland of the National Center for Atmospheric

    Research in Colorado states, Were seeing a quite substantial increase

    in hurricanes over the last century, very closely related to increase in

    sea-surface temperatures in the tropical Atlantic Ocean.5

    The increase in the quantity and strength of tropical storms passing

    through the GOM combined with the ageing oil and gas production

    infrastructure in the region some of the earliest of which were

    installed over 60 years ago has significantly and permanently changed

    the way in which abandonment and decommissioning plans and

    schedules are viewed by lease operators. Wind and storm surge fromHurricanes Katrina and Rita in 2005 destroyed 113 of the nearly 3,800

    production platforms in the GOM,6 with Hurricanes Gustav and Ike

    destroying an additional 60 platform structures during the 2008

    hurricane season.7

    The collateral damage to platforms and associated infrastructure by

    wind and storm surge, commonly referred to as downers, causes an

    increase in operating costs in at least two ways. The first is a direct

    Well Abandonment and Decommissioning Current Issues

    Figure 1: Upstream Capital Cost Index

    02000 2001 2002 2003 2004 2005 2006 2007 2008 2009

    50

    100

    150

    200

    250

    300

    Costin

    dex Upstream

    cost index

    2008 extrapolatedcost index

    Source: Cambridge Energy Research Associates (CERA).1

    Figure 2: Upstream Capital Cost Index and Crude Oil Prices

    Upstream cost index Oil prices inflation-adjusted

    02000 2001 2002 2003 2004 2005 2006 2007 2008 2009

    50

    100

    150

    200

    250

    300

    0

    50

    100

    150

    200

    250

    300

    Costindex

    Price

    perba

    rrel(US$)

    2009 cost index likely range

    2009average

    Inflation-indexed to 2007. Source: Cambridge Energy Research Associates (CERA) 1 and InflationData.com13

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    Well Abandonment and Decommissioning Current Issues

    E X P L O R A T I O N & P R O D U C T I O N V O L U M E 7 I S S U E 1

    increase to the cost of plugging and decommissioning wells, pipelines

    and platform structures that have been knocked to the ocean floor. Thecost of abandoning and decommissioning a downer platform is

    estimated to range between five and 50 times the cost of a

    conventional abandonment.3 The second cost increase that affects all

    operators is the cost of insurance. It was estimated by Dr Robert

    Hartwig of the Insurance Information Institute that Hurricanes Katrina

    and Rita caused over US$11.6 billion in total losses to the offshore

    energy industry, and cost energy insurers at least US$5 billion in claim

    payments.8 The cost of damage caused by Hurricanes Gustav and Ike

    has yet to be fully determined. As a consequence of the high cost of

    hurricane damage claims, insurance companies underwriting well and

    platform assets have either significantly raised underwriting premiums

    or have abandoned underwriting oil and gas assets altogether. Leaseoperators are now faced with paying much higher insurance premiums,

    assuming greater risk by paying higher insurance deductibles

    sometimes in the US$100 million range or assuming all risk by self-

    insuring at least a portion of their producing and non-producing assets.

    All of these options serve to increase the operators liabilities on their

    balance sheet. This increased liability requires prudent managers to

    plan and execute well abandonment and decommissioning

    programmes on a continuous basis in order to mitigate the potential

    for catastrophic loss to their company and to continue the process

    independently of other influencing factors.

    Regulatory ImpactAlthough wells that have been severely damaged by natural disasters

    have not yet caused any major environmental damage in the hard-

    hit GOM region, the potential for significant damage to the

    environment from any oil and/or gas well and its associated

    infrastructure does exist. Under US law, regulators could classify all

    non-producing wells as an environmental hazard and force lease

    operators to immediately plug them if the potential for commercial

    production cannot be demonstrated. The United States Code of

    Federal Regulations (250.1710) requires that all wells on a lease be

    permanently plugged within one year after the lease terminates, and

    another code (250.1711) requires the Minerals Management

    Services (MMS) to order the permanent plugging of a well if that

    well poses a hazard to safety or the environment, or i s not useful for

    lease operations and is not capable of oil, gas or sulphur production

    in paying quantities.9

    Regulatory compliance has been a driving force in encouraging major

    and independent operators in the US to pursue decommissioning

    projects on a continual basis; however, regulatory pressure in itself is

    not always sufficient to ensure that decommissioning plans are

    executed within the prescribed time period. It is anticipated that

    regulatory pressures in the US could increase further to help achieve

    one of the goals of the Obama administrations American Recovery and

    Reinvestment Plan, which is to save or create over three million jobs

    while investing in priorities like healthcare, energy, and education that

    will jumpstart economic growth.10 This goal could be accomplished in

    part by the US Government directing its regulatory agencies such as the

    MMS, the agency that is responsible for decommissioning activities in

    the US Outer Continental Shelf (OCS), to apply pressure on operators

    to adhere to abandonment and decommissioning schedules prescribed

    by law. This action would act to sustain, if not create, jobs in the

    industrys service sector. However, it should be recognised that any

    regulatory pressure applied by the US Government would have little

    effect outside of that country, especially on the worlds national oil

    companies (NOCs), which may have fewer restrictions and may even beencouraged by their governments to reduce spending on non-

    production activities if oil and gas commodity prices decline to a point

    at which government income is significantly reduced.

    Well plugging and infrastructure decommissioning have been moving to

    the forefront of concern in many oil- and gas-producing countries, despite

    rising costs. Some countries such as the US, Norway, The Netherlands and

    the UK have been decommissioning ageing infrastructure for years under

    rigid environmental and legal guidelines. Other countries with fewer years

    of oil and gas production, such as Thailand, have begun drafting

    decommissioning regulations in this decade.11 All operators seem to

    recognise the potential environmental impact and rising costs associatedwith delaying decommissioning obligations, but they must also balance

    these liabilities against expected earnings and profit objectives.

    Mitigating Decommissioning Costs

    Knowledge of current decommissioning issues is important to understand

    the willingness of oil and gas producers to increase, decrease or sustain

    abandonment and decommissioning programmes, as all of the key issues

    drive up the cost to the lease operators responsible for decommissioning

    end-of-life assets. Therefore, decommissioning service providers would be

    remiss if they failed to offer cost-saving options to lease operators (their

    customers) that would reduce, instead of increase, the cost of

    decommissioning. TETRA Technologies, Inc., for example, offers amultitude of options to help reduce the cost of well abandonments, one

    of which includes providing a rigless well abandonment solution that not

    only eliminates the cost of a rig or hydraulic workover unit, but usually also

    reduces the time required to complete the well plugging process. Project

    engineering and project management are other available service options

    that serve to relieve operators personnel resources of the detailed work

    required for researching well histories, developing current and proposed

    well schematics, engineering and developing detailed plugging

    procedures, preparing pre-work and post-work regulatory documents and

    assisting with or performing the management and oversight of the entire

    decommissioning process. Once the wells are plugged, the next stages

    of decommissioning including casing sectioning, diving services for

    pipeline flushing and terminating, structural engineering for safe platform

    structure removal, heavy lift vessels to complete the removal (see Figure 3)

    and the arranging of trawl services to ensure full site clearance can all

    64

    Figure 3: Platform Decommissioning

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    be provided or arranged by a single-source company. When multiple

    services are provided by one company, lower project costs can result.

    Edwin Goldman, Senior Vice President of the Offshore Division of TETRA

    Technologies, Inc., remarks, As TETRA expands its range of

    decommissioning services globally, we are mindful of increasing costs. We

    feel that a way to mitigate costs is through the provision of integrated

    services under one roof.

    Another cost-reducing solution offered by some integrated

    companies is to provide oil- and gas-producing property owners with

    an avenue for asset divestment. The divesting of sunset properties

    allows the selling company to free up its personnel in order to

    strategically focus on the exploration and production activities of

    more lucrative properties. A single-source provider such as TETRA

    Technologies, Inc. offers this option through its wholly-owned

    subsidiary Maritech Resources, Inc., which acquires and operates

    mature oil and gas fields and manages the final decommissioning of

    the wells and infrastructure after all remaining hydrocarbons have

    been produced. This provides an attractive buyer with expertise in

    the decommissioning process to whom exploration and production

    companies can sell mature fields.12

    Conclusion

    The cost of plugging and decommissioning end-of-life oil and gas assets

    has been continually increasing over time, and it is expected that this trend

    will continue. Once the worlds economies begin to recover from the

    current recession and return to growth, the price of oil and gas that is

    needed to fuel that growth will rise, as any shift away from fossil fuels as

    a primary energy source will be a lengthy process. Therefore, near-term

    solutions for reducing well abandonment and infrastructure

    decommissioning costs are required. These near-term solutions are

    available through planning, innovation and the application of new

    technologies by the companies providing decommissioning services,

    single-source service providers offering multiple decommissioning services

    and operators taking advantage of divestment opportunities to unburden

    themselves of sunset oil and gas property liabilities.

    Well Abandonment and Decommissioning Current Issues

    1. Cambridge Energy Research Associates (CERA), Available

    at: www.decc.gov.uk/pdfs/cera-report.pdf (accessed 31

    January 2009).

    2. Eustace J, Odling D, Rivara A, Tholen M, Available at:

    www.oilandgas.org.uk/issues/economic/econ08/index.cfm

    (accessed 5 February 2009).

    3. Kaiser MJ, Dodson R, Foster M, Louisiana State University,

    2008.

    4. AFX News Limited, Available at: www.rigzone.com/

    news/article.asp?a_id=72463 (accessed 6 February 2009).

    5. Vergano D, Study Links more Hurricanes, Available at:

    www.usatoday.com/weather/hurricane/2007-07-29-more-

    hurricanes_N.htm (accessed 4 February 2009).

    6. US Department of the Interior, Minerals Management

    Service, Available at:

    www.gomr.mms.gov/homepg/whatsnew/hurricane/2005/

    katrina.html (accessed 4 February 2009).

    7. US Department of the Interior, Minerals Management

    Service, Available at: www.gomr.mms.gov/index.html

    (accessed 4 February 2009).

    8. Hartwig RP, Available at: www.iii.org/media/presentations/

    energy/ (accessed 2 February 2009).

    9. Federal Register, Available at: ecfr.gpoaccess.gov/cgi/t/text/

    text-idx?c=ecfr&tpl=/ecfrbrowse/Title30/

    30cfr250_main_02.tpl (accessed 3 February 2009).

    10. Obama B, Available at: www.whitehouse.gov/agenda/

    economy/ (accessed 4 February 2009).

    11. www.thaidecom.com

    12. Anderson E, Available at: www.epmag.com/archives/

    managementReport/774.htm (accessed 6 February 2009).

    13. Historical Crude Oil Prices, 2008. Available at:

    www.inflationdata.com/inflation/Inflation_Rate/Historical_

    Oil_Prices_Table.asp (accessed 6 February 2009).

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