WELDING ESAB Welding Handbook XA00106720_ Pipeline Catalogue (eBook, 66 Pages)

Pipeline catalogue

XA00106720

PIPELINE CATALOGUE

CONTENTS

Pipe classificationPipes sized in accordance with ANSI and API standards 4Prescriptions concerning traction and bending tests 5Outside diameters and preferential thicknesses 6Mechanical features and chemical compositions 7

ElectrodesApplication of electrodes 10Consumption of electrodes 11-12Technical data - Cellulosic: Pipeweld 6010Plus,7010, 8010, 9010 13

Machines for weldingand cutting

Multiprocess - Aristo system 26 / 28MMA inverter - Caddy professional 250 29MMA rectifier - LHF 400 Pipeweld 30Engine driven welders – KHM series 31 / 33Welding automation – welding heads 34-35Welding automation – power sources 36-37

AccessoriesWelding helmets 44 / 49Welding screens 50 / 52General eye-protection 53Electrode holders and clamps 54

Wires & Fluxes

Solid wires and cored wires for semi-automaticand automatic welding 18

Application of wires & fluxes – double joint 19Technical data – SAW wires: OK Autrod 12.24, 12.32,OK Tubrod 15.00S 20

Technical data - Basic: OK48.00, OK53.70, OK74.70 14Technical data - Basic: Filarc 27P, 37P, 108MP 15Packaging 16

Connections and cables 55-56Welding wear 57-58Chemical sundries 59Drying equipment 60-61

Welding automation – components and modules 38Welding automation – handling equipment 39Welding automation – orbital welding 40Cutting technologies 41Manual Plasma cutting equipment 42

Technical data – SAW Fluxes: OK Flux 10.61, 10.62, 10.71 21Technical data – GMAW solid wires: OK Autrod 12.65, 12.66, 13.13 22Technical data – Cored wires: OK Tubrod 15.09, 15.17,PZ 6104, Coreshield 23

Packaging 24

PIPE CLASSIFICATION

4

Pipe classificationNon-welded and welded pipes in accordance with ANSI B 36.10an API standards

5

Pipe classificationPrescriptions concerning the results of the traction and ben-ding tests for thicknesses <25 mm, and for the hydrostatic test

Designation of the steels Pipe body Welding seam Pipe(unwelded and welded pipes)

HFW, SAW, SAW, COWCOW

Alphanumeric Numeric Unitary yielding Tensile Elongation3 Tensile Diameter of Hydrostaticpoint strength (L0 = 5,65√S0 strength the spindle test

for bendingR10,5 Rm R10,5/Rm

2 A Rm test4

(see 8.2.3.5) (see 8.2.3.8)MPa MPa % MPa

min. max. min. min.

L245NB 1.0457 from 245 to 440 415 0,80 22 3 TL245MB 1.0418 0,85

L290NB 1.0484 from 290 to 440 415 0,80 21 3 TL290MB 1.0429 0,85

L360NB 1.0582 0,85L360QB 1.8948 from 360 to 510 415 0,88 20 4 TL360MB 1.0578 0,85

L415NB 1.8972 0,85L415QB 1.8947 from 415 to 565 420 0,88 18 5 TL415MB 1.8973 0,85

L450QB 1.8952 from 450 to 570 535 0,90 18 6 TL450MB 1.8975 0,87

L485QB 1.8955 from 485 to 605 570 0,90 18 6 TL485MB 1.8977 0,90

L555QB 1.8957 from 555 to 675 625 0,90 18 6 TL555MB 1.8978 0,901 The mechanical features of pipes with greater thickness values of up to 40mm must be agreed.2 The values of the ratio between the unitary yield point and the tensile strength are applied for the “pipe” product.They cannot be requested for thestarting material.

3 These values are applied for transversal samples withdrawn from the body of the pipe. If longitudinal samples are tested, the elongation valuesmust be increased by 2 units.

4 T = prescribed pipe thickness.

The samevalues as thepipe body areapplied.

Each pipe musttake the testwithout showinglosses or visibledeformations

6

Pipe classificationOutside diameters and preferential thicknesses (indicated inthe framed zone of the table, including the frame itself)

Outside Thicknessdiameter mm

mm 2,3 2,6 2,9 3,2 3,6 4 4,35 5 5,6 6,3 7,1 8 8,8 10 11 12,5 14,2 16 17,5 20 22,2 25 28 30 32 36 40

33,7

42,4

48,3

60,3

88,9

114,3

168,3

219,1

273

323,9

355,6

406,4

457

508

559

610

660

711

762

813

864

914

1 016

1 067

1 118

1 168

1 219

1 321

1 422

1 524

1 626

7

Pipe classificationMechanical features / chemical compositions (API steels)

A.P.I.Mechanical propr. MPa Chemical composition % Carbon

specification Quality Yielding Tensile Carbon Manganese (max)point strength (max) (max) equivalent

ELECTRODES

Steel Grade Root Pass Hot Pass Filling CapØ 4.0 Ø 4.0 Ø 5.0 Ø 5.0

X42/X52 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus 7010 7010 7010

X60/X65 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus 8010 8010 8010

X70 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus 9010 9010 9010

10

MAIN LINE WELDING - DOWNHILL

ElectrodesApplication of electrodes

FLANGES / BEND / CROSSING - UPHILL

* OK 53.70 (E7016) can be used when cellulosic uphill is not permitted

TIE IN WELDING – ROOT PASS UPHILL + FILL & CAP DOWNHILL

* OK 53.70 (E7016) can be used when cellulosic uphill is not permitted


X42/X52 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus* 7010 7010 7010

X60/X65 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus* 8010 8010 8010

X70 Pipeweld Pipeweld Pipeweld Pipeweld6010 Plus* 9010 9010 9010


X42/X52 Pipeweld OK 48.00 OK 48.00 OK 48.006010 Plus*

X60/X65 Pipeweld OK 74.70 OK 74.70 OK 74.706010 Plus*

X70 Pipeweld OK 74.70 OK 74.70 OK 74.706010 Plus*

11

ElectrodesConsumption of Pipeweld electrodes (kg) in downhill vertical

12

ElectrodesConsumption of Pipeweld electrodes (kg) in uphill vertical

13

Typical all Typical Diam Length WeldingProduct Classification Approvals weld metal properties all mm mm current

composition % weld metal A

SFA/AWS A5.1 C = 0.13 Yield stress 2.5 300 50-80E6010 Si = 0.25 350 MPa 3.2 350 80-140

Mn = 0.4 4.0 350 100-180EN 499 Tensile 5.0 350 150-250E 38 3 C 21 strength

420 Mpa

Elongation22 %

Charpy V27J / -30C°

SFA/AWS A5.5 C = 0.12 Yield stress 2.0 300 30-80E7010-P1 Si = 0.3 430 MPa 2.5 300 50-80

Mn = 0.5 3.2 350 80-140EN 499 Mo: = 0.15 Tensile 4.0 350 100-180E 42 3Z C21 Ni: = 0.5 strength 5.0 350 150-250

520 Mpa

DIN 1913 ElongationE51 43 C4 20 %


SFA/AWS A5.5 C = 0.12 Yield stress 3.2 350 80-110E8010-P1 Si = 0.3 480 MPa 4.0 350 80-140

Mn = 0.5 5.0 350 110-170EN 499 Mo = 0.2 TensileE 46 3Z C21 Ni = 0.7 strength

560 Mpa

Elongation20 %


SFA/AWS A5.5 C = 0.12 Yield stress 3.2 350 80-110E9010-G Si = 0.3 540 MPa 4.0 350 80-140

Mn = 0.5 5.0 350 110-170EN 499 Mo = 0.3 TensileE 50 3Z C21 Ni = 0.7 strength

630 Mpa

Elongation18 %


Pipeweld 9010Type: CellulosicElectrode suitable for welding in all positions ofpipes in steel type API 5LX-X65-X70-X75-X80.Easy to use, smooth running and penetrating.Particularly suitable for welding on site, in downhilland overhead. Excellent radiographic qualitiesWelding current : DC+

Pipeweld 8010Type: CellulosicElectrode suitable for welding in all positions ofpipes in steel type API 5LX-X63-X65-X70.Easy to use, smooth running and penetrating.Particularly suitable for welding on site, in downhilland overhead. Excellent radiographic qualitiesWelding current : DC+

Pipeweld 7010Type: CellulosicElectrode suitable for welding in all positions ofpipes in steel type API 5LX-X42-X60Easy to use, smooth running and penetrating.Particularly suitable for welding on site, in downhilland overhead. Excellent radiographic qualitiesWelding current : DC+

Pipeweld 6010 PlusType: CellulosicElectrode suitable for welding of root pass onevery API 5L grade pipe, designed for verticaldown.Main line weldingWelding current: DC+(-)

ElectrodesTechnical data of cellulosic Pipeweld electrodes

14

ElectrodesTechnical data of basic electrodes for uphill welding



SFA/AWS A5.1 ABS: 3H5, 3Y C = 0.06 Yield stress 1.6 300 30-55E7018 BV: 3, 3Y Si = 0.5 445 MPa 2.0 300 50-80

CL Mn = 1.15 2.5 350 80-110EN 499 DB: 10.039.12 Tensile 3.2 350 110-150E 42 4 B 42 H5 DNV: 3YH5 strength 3.2 450 110-150

DS-EN 499 540 Mpa 4.0 350 125-210ISO 2560 -E42 4B 42H5 4.0 450 125-210E51 5B 120 20H GDF - GL: YH5 Elongation 4.5 450 150-220

LR: 3, 3YH10 29 % 5.0 450 200-260CSA W48.1 PRS: 3YH10 6.0 450 220-340E48018 RINA:E52 3HH Charpy V 7.0 450 280-410

RS: 3YHH 140J / -20C°SFS-EN 499 70J / -40C°-E42 4B 42H5SS-EN 499-E42 4B 42H5UDT-EN 499-E42 4B 42H5VdTUV

SFA/AWS A5.1 ABS: 3H5, 3Y C = 0.06 Yield stress 2.5 350 60-85E7016-1 Si = 0.45 440 MPa 3.2 350 80-130

BV: 3YH5 Mn = 1.15 3.2 450 80-130EN 499 Tensile 4.0 450 90-190E 42 5 B 12 H5 DS-EN 499 strength

-E 42 5B12 H5 530 MpaGOST 9467-75E50A GASPROM Elongation

30 %ISO 2560 LR: 3, 3YH5E 51 5 B 24 H Charpy V

VNIST 150J / -20C°150J / -40C°150J / -47C°

SFA/AWS A5.5 VNIIST C = 0.08 Yield stress 3.2 350 80-140E8018-G Si = 0.4 540 MPa 4.0 350 90-190

Mn = 1.5 4.0 450 90-190EN 499 Mo = 0.4 Tensile 5.0 450 160-270E46 Mn Mo B32 strength

630 MpaGOST 9467-75E50A Elongation

26 %ISO 2560E 51 5 B 24 H Charpy V

110J / -20C°80J / -40C°50J / -60C°

OK 74.70Type: Basic

OK 74.70 is an LMA electrode used for weldinglow-alloyed steel of high strength. The electrodeis designed for welding different structuresincluding pipelines.From API 5L X65 and upcard

Welding currentDC+(-), AC OCV 65V

OK 53.70Type: Basic

OK 53.70 is a low-hydrogen AC/DC electrode forthe one-sided welding of pipes and generalstructures.The root penetration is good, leaving aflat bead with easily removable slag.The stablearc and the well-balanced slag system make theelectrode easy to weld in all positions.

Welding currentDC+(-), AC OCV 65V

OK 48.00Type: Basic

A reliable, general purpose, LMA electrode formild and low-alloy steels. OK 48.00 deposits atough, crack-resistant weld metal. High weldingspeed in the vertical-up position. OK 48.00 isinsensitive to the composition of the base metalwithin rather wide limits. The electrode can beused for welding structures where difficult stressconditions cannot be avoided.Up to API 5L X60

Welding current: DC+(-)

15

ElectrodesTechnical data of low hydrogen basic electrodes for downhill welding



SFA/AWS A5.5 ABS: 3Y C = 0.07 Yield stress 2.5 350 80-110E8018-G BV: 3YHH Si = 0.4 460 MPa 3.2 350 110-150(nearest) CL: EN499 Mn = 1.2 4.0 350 180-220

DNV: 3YH10 (Diam. 2.5mm Tensile 4.5 350 230-270EN 499 DS: EN499 Mn = 1.0) strengthE 42 4 B 41 H5 GL: 4YH10 600 Mpa

LR: 4Y40H10RS: 4Y46HH ElongationSFS: EN499 25 %SS: EN499UDT: DIN1913 Charpy VDdTÜV: 02591 100J / -20C°

47J / -50C°

SFA/AWS A5.5 C = 0.07 Yield stress 2.5 350 80-110E9018-G Si = 0.4 550 MPa 3.2 350 110-150

Mn = 1.2 4.0 350 180-220EN 499 Ni = 0.9 Tensile 4.5 350 230-270E50 6 1NiB41H5 strength

650 Mpa

Elongation18 %

Charpy V90J / -40C°47J / -60C°

SFA/AWS A5.5 C = 0.07 Yield stress 3.2 350 80-100E10018-G Si = 0.4 600 MPa 4.0 350 110-150(nearest) Mn = 1.8 4.5 350 180-220

Ni = 1.5 Tensile 350 230-270BS 2493 strengthE Mn NiB 690 MpaEN 757E55 4Z B41H5 Elongation

22 %

Charpy V80J / -20C°30J / -50C°

FILARC 108MPType: Basic

Low hydrogen basic electrode, covering APIX52 to X90 steel grades. An outstandingwelding quality and very low-hydrogen weldmetal minimises the risk of hydrogen inducedcracking, with less or no preheating beingrequired

Welding current: DC+

FILARC 37PType: Basic



FILARC 27PType: Basic



16

Vac PacNo rebakingThe specially-designed packaging eliminates moisturepick-up. This results in very long storage time and dry,factory-fresh electrodes direct from the packagewithout rebaking.

Reduced cost-improved controlESAB VacPac reduces costs by eliminating rebakingprocedures. The vacuum indicates no leakage whichguarantees dry electrodes, thereby providing easy con-trol and improved quality assurance. The date and timeof issue can be recorded on the package.

Small handy packagesDepending on dimensions, the electrodes are availablein packages of approximately 1, 2.5 or 4 kg providingquantities suitable for one working shift.

Tin packingHermetically-sealed metal packaging forcellulosic and basic electrodes

ESAB is always close to its clients, committed to theacquisition of important orders also in countries wheretransport and storage of goods are difficult. For thisreason ESAB developed and produced a tin packagefor welding electrodes.These hermetically sealed packages simplify and maketransport and storage more safe, also ensuring the per-fect preservation of cellulosic and basic electrodes,even in high-humidity and high thermal shock condi-tions.

ElectrodesPackaging

WIRES & FLUXES

18

Wires & FluxesSolid wires and cored wires for the semiautomatic and automatic welding of pipelines

OK Autrod 12.24Automatic SAW – solid wire

OK Autrod 12.32Automatic SAW – solid wire for X70

OK Autrod 12.65Automatic GMAW “Copper free” – solid wire

OK Autrod 12.66Automatic GMAW – solid wire

OK Autrod 13.13Automatic GMAW – solid wire for X100

OK Tubrod 15.00 SAutomatic SAW – cored wire

OK Tubrod 15.09Automatic FCAW – cored wire for X80-X100

OK Tubrod 15.17FCAW “Repair welding” – cored wire

FILARC PZ 6104Automatic GMAW – cored wire

Coreshield 8 Ni1Self shielded cored wire for automatic main line andrepair welding

Wires & FluxesApplication of wires & fluxes - Double joint

19

Double jointCombination of wires-fluxes for the automatic weldingof pipes:

WIRE FLUXOK Autrod 12.24 OK Flux 10.71Single wire

OK Autrod 12.32 OK Flux 10.62Twin wire

OK Tubrod 15.00S OK Fux 10.61Twin wire, 25% increasing in productivity

Material spec: D024-A-P50-SF-001Grade/type: API 5L x 65 (mod)Diameter: 762 mmWall thickness: 17.5 mmDia. qualified: > 300 mmThk. qualified: 17.5 – 20.6 mmWelding position: 1GWelding direction: rotatedPreheat temp: 50°C – 100°CInterpass temp: 50°C – 161°C

30° ± 2°

37,5° ± 2,5°

4,25 mm ± 0,5 mm

4,75 mm ± 0,5 mm

JOINT FILL SEQUENCE

1

2

20

Wires & FluxesTechnical data - solid and cored wires for SAW

Typical all Typical Diam Welding ArcProduct Classification Approvals weld metal properties all mm current voltage

composition % weld metal A V

SFA/AWS A5.23 DB C = 0.1 2.0EA 2 52.039.06 Si = 0.15 2.5

Mn = 1.0 3.0EN 756 Mo = 0.5 4.0S2Mo 5.0

Wirecomposition

SFA/AWS A5.17 C = 0.1 2.0EH 12K Si = 0.2 2.5

Mn = 1.5 3.0EN 756 4.0S3Si Wire 5.0

composition

SFA/AWS A5.17 ABS: C = 0.07 Yield stress 2.4 250-450 23-34F7A4-EC1 -3M, 3YM Si = 0.5 >420 MPa 3.0 400-600 28-36

Mn = 1.5 4.0 500-900 28-38BV: A3YM Tensile

strength510-650

DB: Mpa-52.039.14

ElongationDNV: IIIYM >22 %

GL: 3YM Charpy V47J / -40C°

LR:-3M, 3YM

VdTUV

OK Tubrod 15.00 SProcess: SAWType : Basic

OK Tubrod 15.00S is a tubular wire forsubmerged arc welding in conjunction withOK Flux 10.61 when high integrity weldedjoints are required in mild and mediumtensile steels. General fabrication,structural engineering and shipbuilding arethe principal areas of application. Thewelding of primed plate at high speeds is aparticular benefit.Welding current : DC+

OK Autrod 12.32Process: SAW

OK Autrod 12.32 is a manganese-alloyed,copper-coated solid wire for submergedarc welding of medium and high-strengthstructural steels. OK Autrod 12.32 shouldpreferably be used together with non-alloying or slightly alloying fluxes, such asOK Flux 10.62, when high weld metalquality requirements must be fulfilled.Good slag removal also in tight bevels.Suggested for double jointing up to X70.

OK Autrod 12.24Process: SAW

OK Autrod 12.24 is a copper-coated,molybdenum-alloyed solid wire forsubmerged arc welding of unalloy and low-alloy steels with impact strengthrequirements higher than those obtainablewith mild steels filler wires.Can be combined with OK Flux 10.71

Wires & FluxesTechnical data - fluxes for SAW

21

Wire Typical all TypicalProduct combinations Approvals weld metal properties all

composition % weld metal

OK Autrod 12.32 C = 0.07 YS: 440 MpaSi = 0.4 TS: 550 MpaMn = 1.45 KV: 60J/ -40°C

OK Tubrod 15.00S

OK Autrod 12.32 ABS: 3M, 3YM C = 0.1 YS: 475 MpaSi = 0.35 TS: 580 Mpa

LR: 3M, 3YM Mn = 1.6 KV: 47J/ -60°C

DNV: VY42M,-NV4-4M

BV: A3, 3YM

GL: 3YM

RS: 3YM

OK Autrod 12.24 ABS: 3YTM C = 0.08 YS: 480 MpaSi = 0.4 TS: 550 Mpa

LR: 3YTM Mn =1,3 KV: 47J/ -20°CMo=0,5

DNV: IIIYTM

BV: 3YTM

GL: 3YTM

OK Autrod 12.32 C = 0.09 YS: 480 MpaSi = 0.5 TS: 580 MpaMn = 1.65 KV: 65J/ -40°C

OK Flux 10.71Type : BasicOK Flux 10.71 is a basic agglomerated, slightly Si and Mn alloyingflux, specially designed for fillet welding and for single and multipassbutt welding of mild, medium and high tensile steels. OK Flux 10.71is of aluminate basic type and has for this slag system very highcurrent-carrying capacity on both AC and DC and very goodoperability characteristics.Density = 1.2 kg/dm3 Basicity index = 1.6Classifications:EN 760 SA AB 1 67 AC H5SFA/AWS A5.17 F6A4-EL12 ; F6P5-EL12

F7A4-EM12 ; F6P4-EM12F7A5-EM12K ; F6P5-EM12KF7A5-EH14K ; F7P6-EH14KF7A4-EC1 ; F7A2-EC1

EN 756 S 35 4 AB S1 ; S 38 4 AB S2S 38 4 AB S2Si ; S 46 3 AB S3S 46 4 AB S3Si

OK Flux 10.62Type : High-basicOK Flux 10.62 is all-mineral, non-alloying and it is designed for themulti-pass butt welding of mild, medium and high tensile steels, aswell as low-alloyed steels, with an impact strength down to –40°C/-60°C.Density = 1.1 kg/dm3 Basicity index = 3.4Classifications:EN 760 SA FB 1 55 AC H5SFA/AWS A5.17 F6A4-EM12 ; F6P5-EM12

F7A8-EM12K ; F6P8-EM12K ;F7A8-EH12K ; F7P8-EH12K ;F7A6-EH14 ; F7P5-EH14 ; F7A5-EC1

SFA/AWS A5.23 F8A8-EG-G ; F7P8-EG-GEN 756 S 35 4 FB S2 ; S 38 5 FB S2Si

S 46 6 FB S3Si ; S 50 4 FB S4

OK Flux 10.61Type : High-basicOK Flux 10.61 is designed for the single-wire, multi-run butt weldingof mild, medium and high tensile steels with impact strengthrequirements down to –40°C/-60°C. Due to non-alloying effect,OK Flux 10.61 is designed for use with a suitable alloying wire.OK Flux 10.61 can be used on DC ±Density = 1.1 kg/dm3 Basicity index = 2.8Classifications:EN 760 SA FB 1 65 DCSFA/AWS A5.17 F7A8-EM12K ; F7AP8-EM12K

F7A5-EC1EN 756 S 38 3 FB S2Si ; S 42 4 FB S3Si

22

Wires & FluxesTechnical data - solid wires for GMAW



SFA/AWS A5.18 C = 0.07 Yield stress 1.0 80-300 18-32ER 70S-6 Si = 0.82 535 Mpa 1.2 120-380 18-32

Mn = 1.25 0.045” 120-380 18-32EN 440 Cu = 0,02 TensileG 42 2 C G4Si1 strengthG 46 3 M G4Si1 600 Mpa

Elongation26 %

Charpy V100J/-20°C

SFA/AWS A5.18 C = 0.07 Yield stress 1.0 80-300 18-32ER 70S-6 Si = 0.82 535 Mpa 1.2 120-380 18-32

Mn = 1.25 0.045” 120-380 18-32EN 440 TensileG 42 2 C G4Si1 strengthG 42 3 C G4Si1 600 Mpa

Elongation26 %

Charpy V100J/-20°C

SFA/AWS A5.28 C = 0.1 Yield stress 0.8 40-170 16-22ER 100-G Si = 0.5 690 Mpa 1.0 80-280 18-28

Mn = 1.1 1.2 120-350 20-33EN 12534 Cr = 0.5 Tensile 1.6 225-480 26-38GMn3NiCrMo Mo = 0.2 strength

770 Mpa

Elongation20 %

Charpy V80J/0°C75J/-20°C60J/-40°C50J/-60°C

OK Autrod 13.13Process: GMAW

OK Autrod 13.13 is a copper-coated, low-alloy, chromium-nickel-molybdenum(0.5%Cr, 0.5%Ni, 0.2%Mo), solid wire forthe GMAW of high tensile strength steelswith a minimum yield strength (0.2%offset) of less than 610 Mpa and aminimum tensile strength exceeding 710Mpa. Also suitable when welding steelswhere good impact strength at lowertemperatures is required. OK Autrod 13.13is usually welded with Ar/2CO2 as theshielding gas. The mechanical propertiesare given in the all-welded condition. Afterstress relieving, the mechanical propertiesdecrease by 30 Mpa in the case of yieldand tensile strength.Welding current : DC(+)


OK Autrod 12.66 is a copper-coated solidwire with low content of impurity elementsfor downhill circumferential GMAW weldingon pipe qualities as API 5L, grade X52 tograde X70. The electrode permits weldingwith high current (spray-arc) and also withshort circuiting transfer in all positionsShielding gas Ar/CO2, CO2


OK Autrod 12.65 is a copper-free solidwire with low content of impurity elementsfor downhill circumferential GMAW weldingon pipe qualities as API 5L, grade X52 tograde X70. The electrode permits weldingwith high current (spray-arc) and also withshort circuiting transfer in all positions.Shielding gas Ar/CO2, CO2

Wires & FluxesTechnical data - cored wires for GMAW and FCAW

23



SFA/AWS A5.29 ABS: C = 0.6 Yield stress 1.2 150-350 27-35E111T1-GM H4 Approved Si = 0.4 690 Mpa

Mn = 1.1EN 12535: 2000 DNV: Ni = 2.8 TensileT 69 4ZPM 2 H5 Approved Mo = 0.3 strength

770-900 Mpa

LR: jwV5P-7 Elongation>16 %Charpy V41J/-40°C

SFA/AWS A5.29 ABS: C = 0.06 Yield stress 1.2 110-300 21-32E81T1-Ni1 -3SA, 3YSA Si = 0.3 470 Mpa 1.4 130-320 22-32

BV: SA3YM Mn = 1.1 1.6 150-360 24-34EN 758: 1997 -SA3YM HH Ni = 0.9 TensileT46 3 1Ni P C 2 DNV: strengthH5 (H10 1,6mm) -IVYMS H10 560-650 MpaT46 4 1Ni P M 2 DS: T46 4 NiH5 (H10 1,6mm) -PM 2 H5 Elongation

LR: 3S, 3YS, 22 %-H15, 4Y40SRS: 4YMSH Charpy VMoD: MS 75J/-40°CVdTUV

SFA/AWS A5.18 C = 0.03-0.07 Yield stress 1.2 100-250E70C-GM H4 Si = 0.4-0.7 420 Mpa 1.4 150-350

Mn = 1.2-1.6 1.6 150-450EN 758: 1997 Ni = 0.7-0.95 TensileT42 5 Z MM 2 H5 strength

520-620 Mpa

Elongation22 %

Charpy V54J/-40°C47J/-50°C

SFA/AWS A5.29 ABS: C = 0.6 Yield stress 1.2 150-350 27-35E111T1-GM H4 Approved Si = 0.4 690 Mpa

Mn = 1.1EN 12535: 2000 DNV: Ni = 2.8 TensileT69 4ZPM 2 H5 Approved Mo = 0.3 strength

770-900 Mpa

LR: jwV5P-7 Elongation>16 %

Charpy V41J/-40°C

Coreshield 8Ni1Process: FCAWA self-shielded flux-cored wire designed toproduce welds with outstanding impacttoughness at temperatures as low as–60°C. It is suitable for all positionswelding and is specially suited for makingroot passes or handling poor fit up.Ithould be used for offshore structures,pipelines, bridges, storage tanks and otherapplications where excellent impacttoughness is specified and where eslfshielding is an advantageWelding current: DC-

FILARC PZ6104Process: GMAWMetal-cored wire providing a ductile weldmetal alloyed with 1&Ni for good CVNtoughness down to –50°C. Developed forapplications involving thick plates, highrestraint and/or low-temperature toughnessrequirements, as in offshore. Primary usecomprises multi-layer butt and fillet weldsin the downhill and horiz/vert positions.Root passes without backing are welded inthe short arc mode. Pulsed MIG operationis applied to optimise the filling ofpositional joints, using Ar/8%CO2 shieldinggas. Welding current: DC+

OK Tubrod 15.17Process: FCAWOK Tubrod 15.17 is an all-positional, rutile,flux-cored wire for good toughness downto –40°C. The wire contains 1% nickel andhas exceptional operating characteristicsin all positions with high deposition rates.Shielding gas Ar+20%CO2 or CO2. OKTubrod 15.17 is designed for all positionalwelding of carbon manganese and low-alloy steels, for semiautomatic welding(root pass by stick electrode) for main lineor repairs.Welding current: DC+

OK Tubrod 15.09Process: FCAWOK Tubrod 15.09 is an all-positional, rutile,flux-cored wire for welding high strengthsteels (Weldox 700, HY100), with goodCVN toughness down to –40°C Attentionmust be paid to preheating (recommended80°C to 150°C, depending on platethickness) and interpass temps(recommended 150-200°C).Welding current: DC+

24

Wires & FluxesPackaging

Solid / Cored wires2.5 kg plastic spools – solid wires15, 16 and 18 kg metal spools – solid and cored wires

Fluxes

25 kg paper bags25 kg steel big barrels500-1000 kg fabric big bags

MACHINES FOR WELDING AND CUTTING

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Machines for welding and cuttingMultiprocess - Aristo System

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Machines for welding and cuttingMMA Inverters

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Machines for welding and cuttingMMA Rectifiers

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Machines for welding and cuttingEngine driven welders

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Machines for welding and cuttingWelding automation - Welding heads

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Machines for welding and cuttingWelding automation - Welding heads

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Machines for welding and cuttingWelding automation - Power sources

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Machines for welding and cuttingWelding automation - Power sources

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Machines for welding and cuttingWelding automation - Components and modules

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Machines for welding and cuttingWelding automation - Handling equipment for double joining

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Machines for welding and cuttingWelding automation - Orbital welding

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Machines for welding and cuttingCutting technologies

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Machines for welding and cuttingManual plasma cutting equipment

ACCESSORIES

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AccessoriesWelding helmets

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AccessoriesWelding screens

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AccessoriesGeneral eye-protection

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AccessoriesElectrode holders and clamps

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AccessoriesConnections and cables

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AccessoriesConnections and cables

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AccessoriesWelding wear

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AccessoriesWelding wear

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AccessoriesChemical sundries

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AccessoriesDrying equipment

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AccessoriesDrying equipment

ESAB ABBox 8004SE-40277 Göteborg, SwedenPhone: +46 31 509000 – Fax: +46 31 509390E-mail: [email protected] - web: www.esab.com

WELDING ESAB Welding Handbook XA00106720_ Pipeline Catalogue (eBook, 66 Pages)

Documents

Transcript of WELDING ESAB Welding Handbook XA00106720_ Pipeline Catalogue (eBook, 66 Pages)