Welda - Lassen | Machines | Tools · 2019-01-30 · WELD THE WORLD Cod. 006.0001.1680 23/05/2018...

Cod. 006.0001.168023/05/2018 V.2.7

Cruiser 322TPower Pulse 402T

502T

Instruction manual

ENG

Antwerpsesteenweg 949 9041 Gent - [email protected]

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Power Pulse 322/402/502T

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Cruiser 322/402/502TPower Pulse 322/402/502T

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INDEX1 INTRODUCTION .......................................................................................................................................... 41.1 INTRODUCTION .......................................................................................................................................... 5

2 INSTALLATION .......................................................................................................................................... 62.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK ...................................................................... 62.2 FRONT PANEL ............................................................................................................................................. 62.3 REAR PANEL ............................................................................................................................................... 72.4 PREPARING FOR MMA WELDING ............................................................................................................. 82.5 PREPARING FOR TIG WELDING ............................................................................................................... 9

3 USER INTERFACE .................................................................................................................................... 10

4 UNIT POWER-UP ...................................................................................................................................... 13

5 RESET (LOAD FACTORY SETTINGS) ..................................................................................................... 14

6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) ......................................................... 15

7 ALARM MANAGEMENT ........................................................................................................................... 18

8 MMA WELDING ........................................................................................................................................ 208.1 TIG WELDING/GOUGING - FIRST LEVEL MENU .................................................................................... 208.2 MMA /GOUGING WELDING -SECOND LEVEL MENU ............................................................................. 218.3 MMA WELDING - SPECIAL FUNCTIONS ................................................................................................. 23

9 TIG WELDING ........................................................................................................................................... 249.1 TIG WELDING - FIRST LEVEL MENU ...................................................................................................... 249.2 TIG WELDING - SECOND LEVEL MENU ................................................................................................. 299.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU ................................................................................. 31

10 TORCH TRIGGER PROCEDURE ............................................................................................................. 3410.1 2 STROKE SPOT - Q-SPOT FUNCTION .................................................................................................. 40

11 JOBS MANAGEMENT .............................................................................................................................. 4511.1 SAVING A JOB ........................................................................................................................................... 4511.2 DELETING A JOB ...................................................................................................................................... 4611.3 LOADING A JOB ........................................................................................................................................ 4711.4 SELECTING JOBS USING THE TORCH BUTTONS ................................................................................ 47

12 TECHNICAL DATA .................................................................................................................................... 4812.1 CRUISER 322T – POWER PULSE 322T .................................................................................................. 4812.2 CRUISER 402T – POWER PULSE 402T .................................................................................................. 4912.3 CRUISER 502T – POWER PULSE 502T .................................................................................................. 50

13 ELECTRICAL DIAGRAM .......................................................................................................................... 5113.1 CRUISER 322T - POWER PULSE 322T ................................................................................................... 5113.2 CRUISER 402/502T - POWER PULSE 402/502T ..................................................................................... 5713.3 “REMOTE 1” CONNECTOR ...................................................................................................................... 6213.4 “IR” CONNECTOR ..................................................................................................................................... 6213.5 TORCH CONNECTOR (front panel) .......................................................................................................... 6213.6 REMOTE CONTROL CONNECTOR (back panel)..................................................................................... 62

14 SPARE PARTS .......................................................................................................................................... 6314.1 CRUISER 322T - POWER PULSE 322T ................................................................................................... 6314.2 CRUISER 402/502T - POWER PULSE 402/502T ..................................................................................... 65


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1 INTRODUCTION

IMPORTANT!This handbook must be consigned to the user prior to installation and commissioning of the unit.

Read the "General prescriptions for use" handbook supplied separately from this handbook before installing and commissioning the unit.

The meaning of the symbols in this manual and the associated precautionary information are given in the "General prescriptions for use”.

If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy from the manufacturer or from your dealer.

Retain these documents for future consultation.

LEGEND

DANGER!This pictogram warns of danger of death or serious injury.

WARNING!This pictogram warns of a risk of injury or damage to property.

CAUTION!This pictogram warns of a potentially hazardous situation.

INFORMATIONThis pictogram gives important information concerning the execution of the relevant operations.

Thissymbolidentifiesanactionthatoccursautomaticallyasaresultofapreviousaction. Thissymbolidentifiesadditionalinformationorareferencetoadifferentsectionofthemanualcontaining the associated information.

§ Thissymbolidentifiesareferencetoachapterofthemanual.*1Thesymbolreferstotheassociatednumberednote.

NOTES

Thefiguresinthismanualarepurelyguidelineandtheimagesmaycontaindifferenceswithrespecttotheactualequipmenttowhichtheyrefer.


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1.1 INTRODUCTION

ThisprofessionalandruggedweldingpowersourceforDCMMAandTIGweldingwithexceptionalarccharacteristics isdesignedtooperate inharshenvironmentalconditions in thefieldsofprofessionalmaintenance,shipyardsandoffshore,buildingconstructionandheavyfabrication.TheARCAIRfunctionallowsperfectde-seamingwithcarbonelectrodesofupto10mmindiameter.Upto6mmdiameterelectrodeweldingispossibleinMMA.InMMAweldingtheHotStartandArcForcefunctionsareadjustableandtheyallowimprovedarcstrik-ing,aflatterbeadandmoreuniformweld.TheAntiStickingfunctionmakesitpossibletodetachtheelectroderapidlyfromtheworkpieceintheeventofaccidentalsticking.Theparameterspre-setintheDCTIGpulsedsynergiccurvesimplifyweldingbyregulationexclusivelyofthecurrent.ThecurrentisadjustablealsofromtheUp-Downtorch.Thesimplyandintuitiveinterfaceallowshighprecisionadjustmentswith50storableprograms.Thewide rangeofadjustablepulsed frequency incombinationwith thecomplementaryparameters(basecurrentanddutycycle)makesitpossibletoweldinslowandfastpulsedmode.Thankstoitsmodularconfiguration,thepowersourcecanbeconfiguredforMIG/MAGweldingbyadd-ingawirefeedunit,extension,and,ifrequired,acoolingunitandpowersourcetransporttrolley.

Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonforafixedperiodoftimeaccordingtoweldingconditions.

Thefanisnonethelesscontrolledbyspecificthermalsensorsthatguaranteeacorrectcoolingofthe machine.

Accessories/ancillary devices that can be connected to the unit:-UP/DOWNtorchortorchwithpotentiometertoadjusttheweldingcurrentfromadistance.-Manualremotecontrollerforremoteadjustmentoftheweldingcurrent.-Foot-pedalremotecontrollerforTIGtorcharcstrikingandremoteadjustmentofweldingcurrent. ThemaximumandminimumvalueoftheTIPweldingcurrentcanbesetusingtheremotecontrolpedal.Ifbothremotecontrolsareconnected,theremotecontrolpedaltakesprecedenceovertheTIGUp/Downorpotentiometertorch.

-LiquidcoolergroupforTIGtorches.-Powersourcetrolley.

Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.


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2 INSTALLATION

DANGER!Lifting and positioning

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK

Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter“12TECHNICAL DATA” at page 48.Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.Connect/disconnectthevariousdeviceswiththemachineswitchedoff.

2.2 FRONT PANEL

1

7

8

2 3 4 5 6

○ Connectorforgasfeedhose:Torchpowersource[Item1]. ○ ConnectorforlogicsignalsofTIGtorch[Item2]. ○ Remotecontrollerconnector[Item3]. ○ TIGTORCHweldingsocket[Item4]. ○ Negativepoleweldingsocket[Item5]. ○ Positivepoleweldingsocket[Item6]. ○ WeldingpowersourceON/OFFswitch.Item7]. ○ MainsprotectionONLED[Item8].ThisLEDilluminatesifanincorrectoperatingconditionoccurs:• absenceofaphaseinthepowersupplyline.


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2.3 REAR PANEL

1 2 3

58

9

4

6 7

○ Auxiliarypowersupplytransformersafetyfuse[Item1].• Type: Delayed acting (T)• Amperage: 2 A (3.15 A for 322T)• Voltage: 500 V a.c.

○ Signalsconnectorforautomaticapplication[Item2]. ○ Pre-heatersupplysocket(OPTIONALon322T)[Item3].

Thesocketisinternallyprotectedbyaself-resettingfuse.• Powersockettype:Schuko• Maximumpower:130W• Voltage: 230 V a.c.

○ Connector for gas feed hose: • cylinderpowersource

○ Coolergrouppowerfeedingconnector[Item5].• Voltage: 400 V a.c.• Currentoutput:1.0A• IP protection rating: IP20 (cap open) / IP66 (cap closed)

DANGER!High voltage!

If the socket is not connected to any devices always close cap 1

○ Connector forconnection to theprogrammer.[Item6]. (Programmingconnector for the"frontallogic"circuitboard).Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.

○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice.[Item7].

○ Powercable[Item8].• Totallength(includinginternalpart):5,0m

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• Numberandcrosssectionofwires:4x6mm2 (4 mm2 on 322T)• Powerplugtype:notsupplied

○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice[Item9].

○ (Only PowerPulse322/402/502T)Connectorforconnectiontotheprogrammer[Item10].Pro-grammingconnectorforthe“pulsed”circuitboard.Youcanupdatethesoftwareoftheequipmentusingtheprogrammingkit.

2.4 PREPARING FOR MMA WELDING

1. SettheweldingpowersourceON/OFFswitchto“O”(unitswitchedoff).2. Plugthepowercableplugintoamainssocketoutlet.3. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.4. Insert the electrode in the electrode holder.5. Connecttheelectrodeholdercabletotheweldingsocketbasedonthepolarityrequestedbythe

typeofelectrodeused.6. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.7. Connecttheearthclamptotheworkpiecebeingprocessed.

DANGER!Electric shock hazard!

Read the warnings highlighted by the following symbols in the “General prescriptions for use”.

8. SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).9. Selectthefollowingweldingmodeontheuserinterface:MMA10.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontroller[RC]isconnectedandtherelativelockingscrewistightened,weldingcurrentcanbeadjustedusingtheremotecontroller.

Thesystemisreadytostartwelding.

REAR VIEW FRONT VIEW(polarity to basic electrode)

RC


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2.5 PREPARING FOR TIG WELDING

NOTE: For the cooler to power source assembly procedure refer to the cooler instruction man-ual.

1. SettheweldingpowersourceON/OFFswitchto“O”(unitde-energized).2. Plugthepowercableplugintoamainssocketoutlet.3. Connectthegashosefromtheweldinggascylindertothereargassocket.4. Openthecylindergasvalve.5. Choosetheelectrodebasedonthetypeofmaterialandthicknessoftheworkpiecetobewelded.6. Insert the electrode in the TIG torch.7. Connectthetorchplugtotheweldingsocketonthebasisofthepolarityrequiredbythetypeof

electrodeinquestion.8. Connecttheplugofthegroundclamptotheweldingsocketonthebasisofthepolarityrequired.9. Connectthegashosefromtheweldingtorchtothefrontgassocket.10.ConnecttheweldingtorchconnectortotheTIGtorchsignalsconnector.11.Connecttheearthclamptotheworkpiecebeingprocessed.12.SettheweldingpowersourceON/OFFswitchto“I”(unitpowered).13.Selectthefollowingweldingmodeontheuserinterface:DCTIG14.Pressthetorchtriggerwiththetorchwellclearofanymetalparts.Thisservestoopenthegas

solenoidvalvewithoutstrikingtheweldingarc.15.Usetheflowcontrolvalvetoadjusttheflowofgasasrequiredwhilethegasisflowingout.16.Settherequiredweldingparametervaluesontheuserinterface.Whentheremotecontrolpedalisconnectedandtherelativelockingscrewistightenedtheweld-ingcurrentwillvaryinrelationtothepressureexertedonthepedal.

Thesystemisreadytostartwelding.

REAR VIEW FRONT VIEW(polarity for tungsten electrode)

RC


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3 USER INTERFACE

Cruiser 322T - Power Pulse 322T

L1

L2

L15

L34

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

Cruiser 402-502T - Power Pulse 402-502T

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

CODE SYMBOL DESCRIPTION

L1 ThisLEDilluminatestoconfirmthepresenceofpowerontheoutputsockets.

L2 ThisLEDilluminatestoshowananomalyintheoperatingconditions.

L3 IlluminatestoshowthatapreviouslysavedJOBhasbeenloaded.


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L4 Illuminationshows that the following functionhasbeenactivated:HIGHFREQUENCYARCSTRIKE (HF)

L5

Illuminationshowsthatthefollowingfunctionhasbeenactivated:VRD(reducedoutputvolt-age).Theno-loadvoltagebetween theweldingsockets isswitched fromU0 toUr (see technicaldata).

L6 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES

L7

Illuminatestoshowthelastvoltageandcurrentvaluesmeasuredduringwelding.Thevalueappearsonthefollowingdisplays:D1-D2TheLEDswitchesoffwhenanewweldingprocedureisstarted,orwhenanyoftheweldingsettingsismodified.

L8 Illuminatestoindicateavalueinthefollowingunitofmeasurement:VOLTS(V)

L9 Illuminatestoindicateavalueinthefollowingunitofmeasurement:MILLIMETERS(mm)

L10 Illuminatestoindicateavalueinthefollowingunitofmeasurement:AMPERES(A)

L11 Illuminatestoindicateavalueinthefollowingunitofmeasurement:SECONDS(s)

L12 Illuminatestoindicateavalueinthefollowingunitofmeasurement:HERTZ(Hz)

L13 Illuminatestoindicateavalueinthefollowingunitofmeasurement:KILOHERTZ(KHz)

L14 Illuminatestoindicateavalueinthefollowingunitofmeasurement:PERCENTAGE(%)

L15 WhenthisLEDilluminatesthefollowingparametercanbeset:Q-START

L16 WhenthisLEDilluminatesthefollowingparametercanbeset:DYNAMICARC

L17 WhenthisLEDilluminatesthefollowingparametercanbeset:MULTITACK

L18 WhenthisLEDilluminatesthefollowingparametercanbeset:STARTINGCURRENT(%/A)

L19 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEUP(s)

L20 WhenthisLEDilluminatesthefollowingparametercanbeset:WELDINGCURRENT(A)

L21 WhenthisLEDilluminatesthefollowingparametercanbeset:SECONDCURRENTB-LEVEL(%)

L22 WhenthisLEDilluminatesthefollowingparametercanbeset:BASECURRENT(A)

L23 WhenthisLEDilluminatesthefollowingparametercanbeset:PEAKTIME(s)

L23+L24 When this LED illuminates the following parameter can be set: PULSED CURRENTFREQUENCY(Hz/kHz)

L24 WhenthisLEDilluminatesthefollowingparametercanbeset:BASETIME(s)


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L25 WhenthisLEDilluminatesthefollowingparametercanbeset:SLOPEDOWN(s)

L26 WhenthisLEDilluminatesthefollowingparametercanbeset:/STARTINGCURRENT(%/A)

L27 WhenthisLEDilluminatesthefollowingparametercanbeset:POST-GAS(s)

L28 Illuminatestosignalactivationofaconnectedremotecontrolunit,ifavailable.

L29 ThisLEDindicatesthatthecurrentreferencesettingisimposedbytheremotecontroller.

L30 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeB-levelprocedure+highfrequencyarcstrike(HF).

L31 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokespotprocedure(Q-SPOT).

L32 Illuminationshowsthatthefollowingfunctionhasbeenactivated:2strokeprocedure.

L33 Illuminationshowsthatthefollowingfunctionhasbeenactivated:4strokeprocedure.

L34 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:MMA

L35 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:TIGDCCONTINUOUS

L36 ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:PULSEDDCTIG

L37

ThisLEDilluminatestoshowthatthefollowingweldingmodeisselected:SYNERGICPULSEDDC TIGWhenthisison,itmeansthatthesynergicmodeisactiveandthattheoperatorcansetjusttheweldingcurrentwhiletheotherparametersareautomaticallyregulatedbythemachine.Thesynergyisoptimisedbyanglewelding.

L38 This LED illuminates to show that the following welding mode is selected: GOUGINGELECTRODE (Only on 402-502)

D1

Datasetting:Thedisplayshowstheacronymoftheparametertobeset.Welding:Thedisplayshowstheeffectiveamperesvalueduringwelding.HOLDfunction:Thedisplayshowstheaveragecurrentvaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).

D2

Datasetting:Thedisplayshowsthevalueoftheselectedparameter.Welding:Thedisplayshowstheeffectivevoltageduringweldingoperations.HOLDfunction:Thedisplayshowstheaveragevoltagevaluemeasuredovertheentireweldingperiod(excludingthestartingandendingramps).

S1

Pressthebuttontoselecttheparametertobeset.Possiblechoices:Q-START-DYNAMICARC-MULTITACKACTIGmode:Pressthebuttontoselecttheparametertobeset.Possiblechoices:MIXAC-EXTRAFUSION-ACFREQUENCY–ACBALANCE-ELECTRODEDIAMETER

S2

Pressandrelease:thebuttonselectsthefirstlevelmenuparameters.Holddownfor3seconds:thebuttonopensthesecondlevelmenu.Wheninthemenu,pressandreleasethebuttontoselecttheparameters.Keepthebuttonpressedwhilepoweringonthepowersource:thebuttonopenstheSETUPmenu.

S3 Pressandrelease:thebuttonopenstheJOBsuploadmenu.Holddownfor3seconds:thebuttonopenstheJOBssaveanddeletemenu.


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S4

Pressandrelease:thebuttonenablesthedevicetoreceivetheweldingcurrentcontrolsignalfrom a remote controller. Holddownfor3seconds:thebuttonactivatesaconnectedremotecontroller,ifavailable,whichisthenusedtomanageallfunctionsoftheweldingpowersourcefromadistance.

S5 TIGDC/TIGACmode:Thisbuttonselectsthetorchtriggerprocedure.MMAmode:PressthebuttontoshowtheselectedelectrodetypeforMMAwelding.

S6 Thisbuttonselectstheweldingmode.

E1 Datasetting:Theencodersetsthevalueoftheselectedparameter.Welding:Theencodersetsthevalueofthefollowingparameter:WELDINGCURRENT

4 UNIT POWER-UP

SettheweldingpowersourceON/OFFswitchto“I”toswitchontheunit.FX.XThemessageappearsonthefollowingdisplay:D2.x.x=softwareversion

Firstpower-uporpower-upsfollowingaRESETprocedureTheweldingpowersourcesetsupforweldingwiththefactorypre-sets.Subsequentpower-upsTheweldingpowersourcesetsupforweldinginthelateststableweldingconfigurationthatwasactiveatthetimeofpower-off.


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5 RESET (LOAD FACTORY SETTINGS)

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

rEC PAr

A C A

B

ACTIVATION/SELECTION

ACTIVATIONEXIT

SETTING

Theresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Theresetprocedureisusefulinthefollowingcases:

- Toomanychangesmadetotheweldingparameterssouserfindsitdifficulttorestoredefaults. - Unidentifiedsoftwareproblemsthatpreventtheweldingpowersourcefromfunctioningcorrectly.

PARTIAL RESETTheresetprocedure involves restorationof theparametervaluesandsettings,except the followingsettings:

- SettingsoftheSETUPmenu. - SavedJOBS.

TOTAL RESETTheresetprocedureinvolvescompleterestorationofthedefaultvalues,parametersandmemoryset-tings set in the factory.Allmemorylocationswillberesetandhenceallyourpersonalweldingsettingswillbelost!

A

○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Keeping both the S1 and S6 buttonspressed,set thegeneratorpowersourceswitchto“I”toturnontheequipment[ SIMULTANEOUS ACTIONS]

- rEC PAr: Themessageappearsonthefollowingdisplays: D1-D2.

B ○ Select encoder E1 withthefollowingsetting: rEC PAr (partial) or rEC FAC (total).


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C

○ Exit with confirmation - Press the S3 button. - Waitforthememoryclearproceduretoterminate.Thisactionwillautomaticallyclosethemenu.

○ Exit without confirmation - Press any button(except S3). - Thisactionwillautomaticallyclosethemenu.

6 SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE)

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A C

BSEt UP

ACTIVATION/SELECTION

EXIT

SETTING

A

○ SettheweldingpowersourceON/OFFswitchto“O”toswitchtheunitoff. ○ Holding the S2 buttondown,turnthepowersourceswitchto“I”tostarttheequipment. [ SIMULTANEAOUS ACTIONS]

- SEt UP:Themessageappearsforafewsecondsonthefollowingdisplays:D1-D2. - Coo Aut: The messageappearsonthefollowingdisplays:D1-D2.

○ Use the S2 ,buttontoscrollthroughthesettingstobemodified.

B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.

C

○ Exit with confirmation - Pressanybutton(except S2)forexampleS3 . - Thisactionwillautomaticallyclosethemenu.


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Tab. 1 - Setup settings

ACRONYM SETTING MIN DEFAULT MAXCoo COOLER ACTIVATION Aut Aut oFFSt.C. STARTING CURRENT % % AF.Cu. FINAL CURRENT % % AHF.C. HF CURRENT 20 A SYn 250 AHF.t. HF TIME 0.5 s 2.0 s 3.0 sPUL. TYPEOFPULSEDCURRENT SLo. FA. FA.P.A. PILOT ARC oFF on onE.C.C. CONTACT COMMAND EXPANSION oFF oFF onE.r.C. ENABLE READ CURRENT oFF on on

StS SPECIAL TORCH STROKE oFF oFF 2F.r.C. UP CURRENT 2 2 9

- Coo [COOLER ACTIVATION GROUP] ○ ON=Thecoolerisalwaysrunningwhenthepowersourceisswitchedon.Thismodeispreferableforheavydutyandautomaticweldingprocedures.

○ OFF=Thecoolerisalwaysdisabledbecauseanair-cooledtorchisinuse. ○ AUT=Whentheunitisswitchedonthecoolerisswitchedonfor15s.Duringweldingproceduresthecoolerrunsconstantly.Whenweldingisterminatedthecoolercontinuestorunfor90s+anumberofsecondsequivalenttotheaveragecurrentvalueshownusingtheHOLDfunction.

Torch loading

WARNING!Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system.If a torch is installed or replaced while the unit is running, the circuit of the newly installed torch must be filled with coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit.

Power-up with operation of the cooler set to "ON" or "AUT" mode ○ Acheckisperformedautomaticallyofthepresenceofliquidinthecoolingcircuitandthecoolerisswitchedonfor15seconds.

○ Ifthecoolantcircuitisfull,thepowersourcesetsupinthemostrecentstableweldingconfigura-tion.

○ Ifthecoolantcircuitisnotfull,allfunctionsareinhibitedandtherewillbenooutputpowerpresent.

AL. Coo.:Themessageappearsonthefollowingdisplays: D1-D2. Pressanybuttontorepeatthecheckingprocedureforanadditional15seconds.

Iftheproblempersists,rectifythecauseofthealarm.

Power-up with operation of the cooler set to "OFF"Operation of the cooler and the cooler alarm are disabled.Weldingisperformedwithoutliquidcoolingofthetorch.Torch change-over with operation of the cooler set to "ON"Press and release the torch trigger.Thisservestostartthecoolerfor15secondstofillthetorchcoolingcircuit.


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- St.C. [STARTING CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

F.C. [FINAL CURRENT] ○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

- HF.C. [HF CURRENT] ○ ThisparameterestablishesthecurrentvalueduringHFdischarge.ThevalueofthisparametercanbesetasanabsolutevalueorinSYN.

○ WithSYNsettingtheHFcurrentvalueiscalculatedautomaticallyonthebasisofthepre-setweld-ingcurrentvalue.

Consequences of a higher value:• Arcstrikingisfacilitated,evenonverydirtyworkpieces.• Riskofpiercingexcessivelythingaugeworkpieces.

- HF.t. [HF TIME] ○ Thisparameterdefinesthemaximumhighfrequency(HF)arcstrikeduration.

- PUL. [TYPE OF PULSED CURRENT] ○ SLo.=Thissettingenablesslowpulsedmode.Thepeaktimeandbasetimeareset. ○ FA.=Thissettingenablesfastpulsedmode.Thefrequencyandduty-cycleareset.

- P.A. [PILOT ARC] ○ Thefunctionenablestheoutputofalowcurrentbetweenthe1stand2ndtimesofthetorchtrig-gertoshieldthemaskinadvanceandavoidtheriskofblindingflashbackcausedbytheweldingcurrent.

- C.C.E CONTACT COMMAND EXPANSION ○ ThefunctionenablestheemissionoftheARC-ONandALARMsignalsviathesignalconnectorsforautomaticapplications.

- E.r.C. [ENABLE READ CURRENT] ○ Thisfunctionallowsfortherealweldingcurrentdisplaytobeenabledordisabled.

- StS [SPECIAL TORCH STROKE] ○ The parameter changes the torch trigger operating mode.• oFF: indicates standard operation.• 1:specifiesthe4TB-levelmanagementvariant.Allowsthetransitiontothesecondarywelding

currentbypressingandholdingdowntheUPorDOWNbutton;whenthebuttonisreleased,theprimarycurrentisrestored.WithvariantoFFselected,theUP/DOWNbuttonsaredisabledforallprocedures.

• 2:specifiesthedownslopemanagementvariant.Byreleasingthetorchtriggerduringthethirdstroke(3S)thedownslopeisstoppedandthefinalcurrentisimmediatelydeliveredwithouthavingtogothroughtheentireslopetime.

- F.r.C. [COMMAND TYPE PEDAL] ○ Theparameterselectsthetypeofpedalused:• RC02 standard pedal type • RC09specialpedaltype.Thistypeofpedalrecognisesthepressureappliedtothefootpedal


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orthetorchbutton,switchingautomaticallyfrominternaladjustmenttoexternalcontrolusingthe pedal.

- I.UP [UP CURRENT] ○ WhentheparameterissettoON,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthecurrentsetbytheencoderinthefrontpaneloftheweldingpowersource.WhentheparameterissettoOFF,themaximumvalueoftheweldingcurrentthatcanbesetwiththeUP/DOWNtorchisthemaximumcurrentthatcanbesuppliedbytheweldingpowersource.

7 ALARM MANAGEMENT

ThisLEDilluminatesifanincorrectoperatingconditionoccurs.Analarmmessageappearsonthefollowingdisplay:D2.

Tab. 2 - Alarm messages

MESSAGE MEANING EVENT CHECKS

AL. HEA.

In start-up phase Appears for 2-3 seconds

Overheating alarmIndicates tripping of the weldingpowersourcethermalprotection.Leavetheunitrunningsothattheoverheated components cool asrapidly as possible.When the unit has cooled, thewelding power source will resetautomatically.

Allfunctionsdisabled.Exceptions:• Cooling fan.• Cooler(ifswitchedon).

• Make sure that the power re-quiredbytheweldingprocessislower than themaximum ratedpoweroutput.

• Check that the operating con-ditions are in compliance withtheweldingpowersourcedataplatespecifications.

• Check for the presence of ade-quateaircirculationaroundtheweldingpowersource.

Phase missing alarmIndicates the absence of a phase inthepowersupplyline.The message appears at the same time as the mains protection activationLEDswitcheson.

Allfunctionsdisabled.Exceptions:• Cooling fan.

• Check if the equipment powersupplylinehasallthephases.

If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.

AL. Coo.Cooler alarmIndicates insufficient pressure inthetorchliquidcoolingcircuit.

Allfunctionsdisabled.Exceptions:• Cooling fan.The alarm message persists on thedisplayuntilthefirstoperationisperformedontheuserinterface.Signalling of the alarm depends onthefollowingsettings:• Coo=on:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.

• Coo=oFF: thealarm isneversignalled,irrespectiveofthecir-cumstances.

• Coo=Aut:thealarmissignalledif thecoolingunit is connectedto thepowersourceand if it isrunning.

• Check that the connection to the cooler is correct.

• Check that the "O/I" switch isset to "I"and that it illuminateswhenthepumpisrunning.

• Check that the cooler is filledwithcoolant.

• Check that the cooling circuitis liquid tight,notably the torchhoses,thefuseandtheinternalconnections of the cooler.


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MESSAGE MEANING EVENT CHECKS

E. 69

Software compatibility errorIndicates that the welding powersourcehasasoftwareversionthatisnotcompatiblewiththeremotedevice connected to it (remotecontroller,wirefeedunit).


• Updatetheremotedevicesoft-ware.

• Contactsupport

E. 04 Alarm, no-load voltage failureAllfunctionsdisabled.Exceptions:• Cooling fan

• Check to ensure the weldingtorchisnotrestingonthework-piececonnectedtoground.

• Check that when the powersource is switched on thereis no short circuit between thesockets(voltagemustbegreat-erthan/equivalenttoUr).

If the problem persists:• Qualified technical personnelare required for repair/mainte-nancejobs.

E. 05

Torch button alarmIndicates that when the powersource was powered up a shortcircuitwasdetectedon the torchtriggerinput.When the unit has cooled, thewelding power source will resetautomatically.


• Make sure the torch trigger isnot pressed, jammed, or shortcircuiting.

• Make sure the torch and torchconnector are intact.

CAn Err.

No communication alarmIndicates the presence of prob-lems in data communication be-tweenthepowersourceandwirefeeder.Whentheunithascooled,theweldingpowersourcewill re-setautomatically.Exitthealarmstatebyperformingoneofthefollowingactions:Switchthepowersourceoff.

Allfunctionsdisabled.Exceptions:• cooling fan.• cooler(ifswitchedon).

• Check that the connecting cable betweenpowersourceandwirefeeder is intactandmakesurethe connectors are securelytightened.

If the problem persists:• qualified technical personnelare required for repair/mainte-nancejobs.


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8 MMA WELDING

8.1 TIG WELDING/GOUGING - FIRST LEVEL MENU

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

B A

C 80 70.0SETTING

ACTIVATIONSELECTION

A

○ Press the S6 buttontoactivatetheMMAorGOUGINGmode.

L38

L36

L37

S6

L34

L35

A

L 36 MMAL 37 GOUGING

B ○ Press the S2 buttontoscrollthelistofsettingstoedit.

- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

C ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 3 - Parameters of the 1st level menu: MMA/GOUGING mode

ACRONYM SETTING MIN DEFAULT MAX NOTES

- WELDING CURRENTMAXIMUM CURRENT WITH REMOTE CONTROLLER 10 A 80 A MAX A

MAX: Maximumvalue of weldingcurrent

Ho.S. HOT-START 0 % *SYn 100 % Only MMAAr.F. ARC FORCE 0 % *SYn 250 % Only MMA

Press any key (except S2)tosavethesettingandexitthemenu.


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- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.

- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Themaximumoutputcurrentvaluethatcanbeachievedwithfootpedalcontrollerexternalrefer-ence.

- HOT-START ○ This parameter aids electrode melting at the time of arc striking. It is set as a percentage referred tothevalueofthefollowingparameter:WELDING CURRENT.Thevalueislimitedto250Amax.

- Consequences of a higher value: • Easeofactivation;Greaterstartingspatter;increaseintheactivationarea.

- Consequences of a lower value: • Difficultyofactivation;Lessstartingsplatter;Reductionintheactivationarea.

- ARC FORCE ○ Thisparameterhelpstoavoidelectrodestickingduringwelding.Itissetasapercentagereferredtothevalueofthefollowingparameter:WELDING CURRENT

- Consequences of a higher value: • Fluencyfactorsinwelding;Arcweldingstability;Increasedmeltingoftheelectrodewithinthe

workpiece;Moreweldspatter. - Consequences of a lower value:

• Thearcisextinguishedmoreeasily,lessweldingspatter.

8.2 MMA /GOUGING WELDING -SECOND LEVEL MENU

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A

BEl. bASSETTING

3 sec ACTIVATION/SELECTION


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A

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

○ Press the S2 buttontoscrollthelistofsettingstoedit.

B ○ Using theencoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 4 - Parameters of the 2nd level menu: MMA mode

ACRONYM SETTING MIN DEFAULT MAX NOTES

EL. ELECTRODETYPE bAS bAS

bAS= basicrUt= rutileCrn= chromium/nick-elALU= aluminium

Only MMA

Urd OUTPUT VOLTAGE REDUCTION oFF oFF on

U.EL. LONG ARC VOLTAGE 37 *SYn 70 Only MMA


- ELECTRODE TYPE ○ Thisparameterallowsfortheselectionofthetypeofelectrodetobeused.Theselectionauto-maticallyallowstheoptimumweldingparameterstobeset.

- VRD ○ Thisparameterreducesthepotentialacrosstheweldingsocketswhenweldingisnotinprogress. - The arc strike procedure is as follows:

• Touchtheworkpiecewiththeelectrodetip.• Raise the electrode.• Powerisreleasedforseveralseconds.• Touchtheworkpiecewiththeelectrodetip.• Theweldingarcwillstrike.

- LONG ARC VOLTAGE ○ Thisparameter inhibitspoweroutputwhenthepotentialbetweenelectrodeandworkpieceex-ceedsthepre-setthresholdlevel.

- Consequences of a higher value:• Theweldingarciskepttriggeredalsowiththeelectrodedetachedfromtheworkpiecebeing

soldered. - Consequences of a lower value:

• Fasterexitfromweld.

*SYN:Thiscodeindicatesthatparametercontrolissynergic.Theoptimalvalueofthisparameterissetautomaticallybythemicroprocessoronthebasisofthepre-setweldingcurrentvalue.• WhenSYNisinstalled,todisplaythesynergicvaluepressthefollowingbutton:S5.• Thisvaluecanbedisplayedbutitisnotuser-adjustable.


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8.3 MMA WELDING - SPECIAL FUNCTIONS

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A

Bd.Ar oFF

ACTIVATION

SETTING

A ○ Press the S1 buttontoactivatethespecialfunction.

- Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.

B ○ Using the encoder E1 ,editthevalueoftheselectedsetting.Thevalueissavedautomati-cally.

Tab. 5 - Special functions in MMA mode

ACRONYM SETTING MIN DEFAULT MAX NOTESd.Ar. DYNAMICARC oFF oFF on Only MMA

Press any key (except S1)tosavethesettingandquitthemenu.

- DYNAMIC ARC ○ Welding power remains constant even when the distance between electrode and workpiecechanges.

- Consequences of a higher value: • Preventselectrodebonding;Thingaugesheetsareeasilydistorted.


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9 TIG WELDING

9.1 TIG WELDING - FIRST LEVEL MENU

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

B A

C 80 11.3SETTING

ACTIVATIONSELECTION

A

○ Press the S6 buttontoactivatetheTIGmode.

L38

L36

L37

S6

L34

L35

A

L 35 TIG DC CONTINUOUSL 36 TIG DC PULSEDL 37 SYNERGIC PULSED DC TIG

B ○ Press the S2 buttontoscrollthelistofsettingstoedit.




L18

L19

L20 L21

L22

L23

L24

L25

L26

L27


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Tab. 6 - Parameters of the 1st level menu: TIG DC, CONTINUOUS and TIG AC mode:

ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0-3s

St.C. (L 18) STARTING CURRENT5 A 50 A 500 A Recommended value 30%

or 15A2 % 50 % 200 %Sl.u. (L 19) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0-1s

- (L 20)WELDING CURRENT MAXIMUM CURRENT WITH REMOTE CONTROLLER

5 A 80 A MAX A MAX: Maximum value ofweldingcurrent

S.Cu. (L 21) SECOND CURRENT B-LEVEL 10 % 50 % 200 %

Sl.d. (L 25) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0-5s

F.Cu. (L 26) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of

weldingcurrentRecommendedvalue30%5 % 5 % 80 %

Po.G. (L 27) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8-0s

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

Tab. 7 - Parameters of the 1st level menu: PULSED TIG DC mode, SYNERGIC PULSED TIG DC mode and PULSED TIG AC mode

ACRONYM SETTING MIN DEFAULT MAX USEFUL ADVICEPr.G. PRE-GAS TIME 0.0 s 0.1 s 10.0 s Recommendedvalue0.3s

St.C. (L 18) STARTING CURRENT5 A 50 A MAX A MAX: Maximum value of

weldingcurrentRecommended value 30%or 15 A2 % 50 % 200 %

Sl.u. (L 19) SLOPE UP 0.0 s 0.0 s 25.0 s Recommendedvalue0.1s

- (L 20)WELDING CURRENT MAXIMUM CURRENT WITH REMOTE CONTROLLER

5 A 80 A MAX A MAX: Maximum value ofweldingcurrent

S.Cu. (L 21) SECOND CURRENT B-LEVEL 10 % 50 % 200 %

b.Cu. (L 22) BASE CURRENT 1 % 40 % 200 % Recommendedvalue40%

PE.t. (L 23) PEAKTIME/CYCLETIME1 % 50 % 99 % Recommendedvalue30%

0.1 s 5.0 s 5.0S Available with “TYPE OFPULSED=SLOW.

P.Fr. (L 23 + L 24) PULSEDCURRENTFREQUENCY 0.1 Hz 100 Hz 2.5 kHz

• Recommended value1-4Hz for low frequencywelding.

• Recommended value1kHzwith80%basecur-rentand50%CYCLEforhighfrequencywelding.

bA.t. (L 24) BASE TIME 0.1 s 5.0 s 5.0 s Available with “TYPE OFPULSED=SLOW.

Sl.d. (L 25) DOWN SLOPE 0.0 s 0.0 s 25.0 s Recommendedvalue0.5

F.Cu. (L 26) FINAL CURRENT5 A 5 A MAX A MAX: Maximum value of

weldingcurrentRecommendedvalue30%5 % 5 % 80 %

Po.G. (L 27) POST GAS TIME 0.0 s 10.0 s 25.0 s Recommendedvalue8.0s


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For a better understandingof theparameter functionsdescribed in the table, refer to the followingdiagram.

(I1) WELDING CURRENT(I2) BASE CURRENT(I3) FINAL CURRENT(I4) STARTING CURRENT(t1) UP SLOPE TIME(t2) PEAK TIME(t3) BASE TIME(1/t2+t3) PULSED FREQUENCY(t4) DOWN SLOPE TIME(t5) PRE GAS TIME(t6) POST GAS TIME

- The SYNERGIC PULSED TIG DC enablesahighlyconcentratedarctobeobtained.Itisaverysta-blearcandmovesthepoolwithstrongfluctuations.Itisidealforuseinspotweldingandthecreationofthinfillets.Itisrecommendedforthingaugesheetsandinparticularwhereaverystablearcisrequired(viscouspools)

Inthismode,theweldingparametersarepulsed:BASECURRENT;PEAKTIME;PULSEDFRE-QUENCYareonlydisplayedandcannotbemodified.

- PRE-GAS TIME ○ Timeofgasdeliverybeforethearcstrike. ○ Thisadjustmentisrequiredwhenfixingpointsmustbecreatedorwhenweldinginhard-to-reachpositions that call for the presence of inert atmospheres before striking the arc.

- Consequences of a higher value: • Thisparameterallowsashieldedenvironmenttobecreated,therebyeliminatingcontaminants

atthestartoftheweldingpass.

- STARTING CURRENT ○ Unitcurrentoutputvalue immediatelyafter thearcstrike.Thevalueof thisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ONTheusefulnessofhavinganadjustableinitialweldingcurrentisthatofavoidingweldingthepartwithexcessivelyhighcurrentvaluesandthuspotentiallydamagingit.Particularlyusefulwhenweldingthinsheets.

- SLOPE UP ○ Timeduringwhichthecurrentchangesfromthestartingvaluetotheweldingvaluebymeansofa slope.

○ Thissettingisusedtoavoiddamagingtheedgesofthejointwithexcessivelyhighcurrentvaluesatthemomentofarcstriking.Thevalueofthemainweldingcurrentisincreasedgraduallyinordertocontroltheuniformityofmaterialdepositionandweldpenetration.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON

- WELDING CURRENT ○ Thisparameterregulatestheprimaryweldingcurrentvalue.

- MAXIMUM CURRENT WITH REMOTE CONTROLLER ○ Maximumoutputcurrentvaluethatcanbeachievedwithremotecontrollerexternalreference.


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- SECOND CURRENT B-LEVEL ○ Witharapidpressandrelease(lessthan0.5seconds)ofthetorchtriggerduringwelding,theout-putcurrentvalueswitchestothevaluesetbymeansofthe“B-levelsecondcurrent”parameter.

○ Thisfunctionmakesitpossibletoavoidinterruptingtheweldingprocesswhenthegeometryoftheworkpiecechanges;alternatively,theweldingcurrentcanbereducedtodecreaseheatingofthepartifitbecomestoohotduringexecutionoftheweldingprocess.

○ InDCTIGwelding,theparameterisusefulwhenweldingdifferentgaugeworkpiecesduringthesamepass;whenmovingbetweendifferentgaugestheoutputcurrentcanbechangedsimplybypressing the torch trigger.

- BASE CURRENT ○ Pulsedwaveminimumcurrent. - Consequences of a higher value:

• Fastercreationofweldpool.• Increaseofheat-affectedzone.

- PEAK TIME ○ Timeforwhichthecurrentpulseisatthemaximumvalue. ○ TheSETUP,PULSEDTYPE=FASTsettings, theadjustment isa%of thePULSED CYCLE(CYCLETIME=1/PULSEDFREQUENCY).

○ InthesettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds. - Consequences of a higher value:

• Greaterwidthofthebeadingandgreaterweldingpenetration.• Facilitytomakedeepercuts.

- Consequences of a lower value:• Reductionofthebeadandofheat-affectedzone.• Difficulttocreateaweldpool.

- PULSED CURRENT FREQUENCY ○ Thegreaterthefrequency,thetighterthebeadweldingandgreatertheweldingtime.Increasingthefrequency,restrictstheheataffectedzone.Ahighfrequency(kHz)pulsedarcissuitableforflatbeading(headtoheadoroverhead)

- Consequences of a higher value:• Slowermeltspeed.• Reductionofheat-affectedzone.

- BASE TIME ○ Timeduringwhichcurrentoutputisatthebasevalue.AvailablewithsettingsforSETUP,PULSEDTYPE=SLOW,theadjustmentisexpressedinseconds.

- Consequences of a higher value:• Thefillermaterialisspreadmoreevenly.• Increaseofheat-affectedzone.

- DOWN SLOPE ○ Timeduringwhichthecurrentchangesfromtheweldingvaluetotheendvaluebymeansofaslope.Preventstheformationofcratersintheprocessofturningoffthearc.Theparameterisnotusedduringtheweldingprocesswhenthefollowingsettingispresent:MULTITACK=ON

- FINAL CURRENT ○ Duringelectrodeweldingtheparametermakesitpossibletoobtainauniformdepositoffillerma-terialfromthestarttotheendoftheweldingprocess,closingthedepositioncraterwithacurrentsuchastodepositafinaldropletoffillermaterial.


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○ ThevalueofthisparametercanbesetasapercentageoftheweldingcurrentorasanabsolutevalueexpressedinAmperes.

○ Theparameterisdisplayedbutitisnotusedduringtheweldingprocesswhenthefollowingset-tingispresent:MULTITACK=ON

○ Bykeepingthetorchtriggerpressedduringthe3rdtime,thecraterfillercurrent ismaintainedtherebyensuringoptimalcraterfilling,untilthepostgastimeisstartedbyreleasingthetorchtrig-ger (4th time).

- POST GAS TIME ○ Timeofpostgasdeliverywhentheweldingarcisextinguished. - Consequences of a higher value:

• Moreeffectivepickling(improvedappearanceofworkpieceattheendoftheweldingpass).• Highergasconsumption.

- Consequences of a lower value:• Lowergasconsumption.• Oxidationofelectrodetip(moredifficultarcstrike).


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9.2 TIG WELDING - SECOND LEVEL MENU

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A

BHF onSETTING


A

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays:D2.

○ Press the S2 buttontoscrollthelistofsettingstoedit.



Tab. 8 - Parameters of the 2nd level menu: DC TIG mode

ACRONYM SETTING MIN DEFAULT MAX NOTESSP.t. SPOT TIG TIME 0.01s 0.01s 10.0S Onlywith2STROKESPOT

PA.t. PAUSE TIME 0.01s oFF 10.0s Onlywith2STROKESPOTOnlywithHF=ON

HF HF ARC STRIKE ENABLE oFF on on

Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL

Tab. 9 - Parameters of the 2nd level menu: TIG AC mode:



HF HF ARC STRIKE ENABLE oFF on on

Sl.u. MINIMUM PEDAL CURRENT 1 % 5 % 90 % OnlywiththePEDAL


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- SPOT TIG TIME ○ Onlyavailablewith2STROKESPOTWhenthetorchtriggerispressedtheweldingarcpersistsforthetimesetintheparameter.Pressthetorchtriggeragaintoresumetheweldingprocess.

○ Theresultofthisisaveryprecise,non-oxidizedweldingspotwithoutanyplasticdeformationofthe sheet.

- PAUSE TIME ○ Availableonlywith2StrokeSPOTandarcstrikewithHFactivated.Itcausesapre-setpausetimebetweentwospot-weldingtimes.PressthetorchtriggertoobtaintheweldingarcforthetimesetwiththeparameterSPOT-WELDINGTIME.ThearcthenremainsextinguishedforthetimesetbyPAUSETIMEandthenstartsagain.Thisprocesscontinuesuntilthetorchtriggerisreleased.When the parameter is set to OFF, the operating mode of the Q-SPOT is standard.

- HF ARC START ○ ThisparameterenablesthearcstrikeintheTIGweldingprocedurebymeansofahighfrequency(HF)currentdischarge.Thehighfrequencyarcstrike(HF)preventstheinclusionofimpuritiesatthestartoftheweldpass.IfsettoOFF,theignitionwillbeofa‘LIFTARC’striptype• HF: Thistypeofignitionoccursbymeansofahigh-voltageelectricdischargebutoflowam-

perage(HF)betweentheelectrodetipandtheweldworkpiece.Oncetheelectricarcisestab-lishedthegeneratorstopsdeliveringtheHFcharge.Thistypeofignitioninadditiontobeingveryeasyand immediate,allowstheelectrode life tobeextendedandtokeep itverypureallowingtheoperatortoworkwithaverypreciseandstablearc.

HF ARC IGNITION PROCEDURE

1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece

2 Pressthetorchbuttonaccordingtothemodeselected.Thevoltaicarcigniteswithouttouchingtheweldworkpiece.

• LIFT-ARC: Thistypeofarcblowisderivedfromashortlow-amperagecircuit(toavoidelec-trodedamage)thattheoperatorcreatedbetweentheelectrodetipandtheworkpieceandtheconsequentriseoftheelectrodetipthatmaintainsthecurrentflowbycreatingtheso-calledelectricarc.ItisadvisabletouseLIFT-ARCpriminginapplicationssuchasmaintenanceofmachineryinoperation,weldingclosetoprintedcircuitsorsolderingnearcomputers.

PROCESS FOR ARC IGNITION IN LIFT-ARC MODE:

1 Positionthetungstenelectrodeontheignitionpoint,sothatthereisadistanceofabout2-3mmbetweentheelectrodeandtheworkpiece.

2 Touchthepiecewiththeelectrodeandpressthetorchbuttonaccordingtothe mode selected.


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3 Lift the torch to strike the arc.

- MINIMUM PEDAL CURRENT ○ Minimumoutputcurrentvaluewithfootpedalcontrollerexternalreference.Thecurrentissetasapercentagewithrespecttothe"maximumfootpedalcurrent"parameter.

9.3 TIG DC WELDING - SPECIAL FUNCTIONS MENU

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A

B q.St oFF

ACTIVATION

SETTING

A ○ Press the S1 buttontoactivatethespecialfunction.



Tab. 11 - Special functions in TIG DC mode

ACRONYM SETTING MIN DEFAULT MAX NOTESq.St. Q-START 0.1 s oFF 10.0 s See Table 12d.Ar. DYNAMICARC 1 oFF 50 SeeTable13(notwithSYNERGICPULSEDTIG)M.tA. MULTI TACK 0.5Hz oFF 6.0Hz SeeTable14(notwithSYNERGICPULSEDTIG)

Press any key (except S1)tosavethesettingandquitthemenu.

- Q-START ○ ThisparameterallowstheunittostartinsynergicpulsedTIGmodeforthepre-settimeinterval,beforeswitchingautomaticallytotheweldingprocedureselectedontheinterfacepanel.Thepa-rametercreatestheweldpoolmorequicklythanastandardstartingtimeofthematerialbecause


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itcreatesamovementofthetwoflapsuptospeedupthejoin. ○ Thisparameterisusefulwhenspotweldingthingaugesheet.

Tab. 12 - Recommended Q-START parameters

CORNER/BUTT JOINTSheet thickness (mm) Current (A) Q start value (seconds)

1.0mm 35A - 50A

0.5 - 1.02.0mm 50A - 80A3.0mm 80A - 140A4.0mm 140A - 170A

- DYNAMIC ARC ○ Thisfunctionallows,onthereductionofthearcvoltage,anincreaseoftheweldingcurrentandviceversa.ThesizeoftheDynamicArcvariationmaybeindividuallyadjustedtoavaluebetween1Ato50A.Forexample,anincreaseof50Afor1voltvariation.

○ Thisvaluemustbesetdependingonthematerial thickness,andthetypeofprocessingtobecarriedout(valuesbetween1Aand20Aforthinlayerswhileavaluebetween20Aand50Aformedium-thicklayers).

○ Welding power remains constant even when the distance between electrode and workpiecechanges.

- Consequences of a higher value:• Theweldingarcconcentrationremainsunchanged.• Preventselectrodesticking.• Increasedweldingspeed.• Minorplasticdeformityintheweldedworkpiece.• Greaterpenetrationattheapex.• Concentratedheatcontributiononlytotheweldingandnottothesurroundingarea.• Minoroxidationofthepieceandthereforelowerpost-weldre-workcosts.• Bettercontroloffirstapplicationingaps(usefulforpipefittersandinstallers).• Easeofweldingevenforpieceswhicharenotproperlyprepared.• Minimizationoferrorsandgreaterarcstabilitywithmotionvariations.

STANDARD TIG DC WELDING TIG DC WELDING WITH DYNAMIC ARC

D D

2mm 10mm

D D

2mm 10mm

Invaryingthelengthofthearc,theweldpool(D)widenswithaconsequent increaseintheheatcontributionoftheworkpiece,causingittooverheat.

By varying the arc length theweld pool is exactly thesame size (D) while avoiding the overheating of thepiece, plastic deformations and loss of mechanical char-acteristics.

Volts Ampere


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Tab. 13 - Recommended DYNAMIC ARC parametersANY TYPE OF JOINT

Sheet thickness (mm) Current (A) DnyArc Value (Amperes)1.0 mm 35A - 50A 5 - 102.0 mm 50A - 80A 10 - 153.0 mm 80A - 140A 15 - 254.0 mm 140A - 170A 25 - 50

Inordertohaveoptimumcontrolofthearc,itisadvisabletoigniteitatadistanceofbetween4-5mmfromtheinitialpointofthejoint(pointzero).

- MULTI TACK ○ This consistsof continualwelding that allowsoptimumcontrol of the thinnest gaugesheets/bevelswithirregularshapes.

- Benefits: • Majorreductioninoxidisationwiththeabsenceofdeformations.• Thisparameterallowsthingaugesheettobeweldedwithoutdeformation.

- Consequences of a higher value:• Weldingofthinnergaugesheetwithoutdeformation.• Lessmeltingofmaterial,slowerweldingprocess.

TIG DC WELDING CONTINUOUS TIG DC WELDING WITH MULTITACK

Continuous TIG welding provides continuous energywhich prevents the cooling of the piece and does notcause overheatingwith excessive penetration and ex-cessivedistortioneffects.UsingthepulsedTIGreducestheeffectofoverheatingbutitdoesnotsolveitcompletelyasthearcwillremainonandwillstillprovideenergyandheat.

Theseriesoftriggersrepeatedovertimeallowthepiecetodispersethebeatbetweenatriggerandanother.ByadjustingtheMultiTackfrequencytheweldpenetration,speed’ofexecutionand inparticular thecontrolof theheatinputcanbeoptimisedaswellasanyconsequentdeformation of the piece.

Whenweldingcornerjoints,theMultitackmaybeusedwithexcellentresults.Theweldingremainswhiteandfreeofanyoxidationoftenavoidingthepostweldingcleanuptreatmentwithacids.

Tab. 14 - Recommended MULTITACK parametersCORNER/BUTT JOINT

Sheet thickness (mm) Current (A) Multitack FREQUENCY (Hz) 0.6 mm 40A - 60A 1.0 - 1.50.8 mm 60A - 80A 1.0 - 1.51.0 mm 80A - 100A 1.0 - 1.51.5 mm 90A - 110A 1.0 - 1.5

2.0 mm110A - 130A 1.0 - 1.5130A - 150A 1.5 - 2.0

2.5 mm150A - 160A 1.0 - 1.5160A - 170A 1.5 - 2.0

3.0 mm170A - 180A 1.0 - 1.5180A - 200A 1.5 - 2.0


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○ It isrecommendedthatapreflowtimeofbetween0.3-0.5secondsbeusedinordertohaveoptimumprotectionrightfromthestart,thusavoidingtheoxidationoftheinitialpartoftheweld.Thisisalsothesameforthefinalpartwhereitisrecommendedthatapostgastimeofnotlessthan3secondsisused.

10 TORCH TRIGGER PROCEDURE

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

A

80 11.3

SELECTION

A

○ Press the S5 buttontoselectthedesiredPULSEDTORCHmode.

S5

L35

L34

L32

L33

A

L 32 2 STROKEL 33 4 STROKEL 34 4 STROKE BI-LEVELL 35 2 STROKE SPOT (Q-SPOT)

Dependingontheweldingmodeselected,specifictorchbuttonproceduresareavailable.Theavailabilityofcertainproceduresdependsonwhetherornotcertainparametersorfunctionsoftheunitareenabledorsetintheassociatedmenus.Thetableshowsthesettingstobemadetoenableeachprocedure.

LEGEND2T: _____________ 2 STROKE LIFT-ARC2T HF: __________ 2STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)4T: _____________ 4 STROKE LIFT-ARC4T HF: __________ 4STROKEWITHHIGHFREQUENCYARCSTRIKE(HF)


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4T B-L: _________ 4 STROKE B-LEVEL4T B-L HF: ______ 4STROKEB-LEVELWITHHIGHFREQUENCYARCSTRIKE(HF)2T Q-SPOT: _____ 2 STROKE TACKING2T Q-SPOT HF: __ 2STROKETACKINGWITHHIGHFREQUENCYARCSTRIKE(HF)√: _____________ Alwaysavailable.1: _____________ Availablewiththefollowingsetting:HF=on

Tab. 16 - Pulsed Torch button mode table.→ PROCEDURE

↓

MODE 2T 2T HF 4T 4T HF 4T B-L 4T B-L HF 2T Q-SPOT 2T Q-SPOT HF

MMA

ELECTRODE

GOUGING

CONTINUOUS

DC TIG

√ 1 √ 1 √ 1 √ 1

PULSED

MODE DC TIG

√ 1 √ 1 √ 1 √ 1

SYNERGICPULSED DC

TIG

√ 1 √ 1 √ 1 √ 1

- 2 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

LIFTSLOPE UP DOWN SLOPE POST GASIGNITION

C.C.CURRENT

STARTINGCURRENT

WELDING CURRENT

FINALCURRENT


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- 2 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Release(2T)thetriggertostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

PRE GAS

IGNITION

UP SLOPE DOWN SLOPE POST GAS

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

HF

- 4 STROKE LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.


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2nd TIME

UP DOWNL POST GAS

WELDINGCURRENT

SLOPE

3rd TIME

SLOPE

FINALCURRENT

4Th TIME

STARTING CURRENT

1St TIME

LIFT

IGNITION

C.C.CURRENT

- 4 STROKE + HF ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatically,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1St TIME 2nd TIME

RAMP DOWN POST GASPRE-GAS

WELDINGCURRENT

UP

3rd TIME

SLOPE

FINALCURRENT

4th TIME

HFIGNITION

STARTING CURRENT


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4 STROKE B-LEVEL LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Thearcstrikes,theweldingcurrentassumesthepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.) ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ Thetriggermustnotbepressedformorethan0.3seconds;otherwise,theweldcompletionstagewillstart.

○ Whenthetriggerispressedandreleasedimmediately,thesystemreturnstotheweldingcurrent. ○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent). ○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME

LIFTIGNITION

C.C.CURRENT

2nd TIME

RAMP DOWN POST GAS

PRIMARYCURRENT

UP

3rd TIME

SLOPE

FINALCURRENT

4th TIME

CURRENTSECOND

PRESS AND RELEASE

STARTING CURRENT

- 4 STROKE B-LEVEL: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) and keep the torch trigger pressed. ○ Thearcstrikeswithoutcontactwiththepartandthevoltagedischarges(HF)ceaseautomatical-ly,theweldingcurrentwillassumethepilotcurrentvalue.(ifactivatedfromtheSETUPmenu.)

○ Release (2T) the torch trigger. ○ The arc strikes without contact with the workpiece and the voltage discharges (HF) ceaseautomatically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Pressandimmediatelyreleasethetorchtriggertoswitchtothesecondweldingcurrent. ○ The triggermustnotbepressed formore than0.3seconds;otherwise, theweldcompletionstagewillstart.

○ When the trigger is pressed and released immediately, the system returns to theweldingcurrent.

○ Press(3T)thetriggerandkeepitpressedtostarttheweldcompletionprocedure. ○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearccontinuesandthecurrentoutputwillbethevaluesetintheendcurrentparameter. ○ Intheseconditionstheweldpoolcanbeclosed(craterfillercurrent).


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○ Release(4T)thetriggertoextinguishthearc. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

FINALCURRENT

1st TIME 2nd TIME

RAMP DOWN POST GASPRE-GAS

PRIMARYCURRENT

UP

3rd TIME

SLOPE

4th TIME

HFIGNITION

CURRENTSECOND

PRESS AND RELEASE

STARTING CURRENT


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10.1 2 STROKE SPOT - Q-SPOT FUNCTION

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

B A

BSP.t 0.01SETTING


ACTIVATION

A ○ Press the S5 buttontoselectthePULSEDTORCH2STROKESPOTmode.

B

○ HolddowntheS2 buttonfor3secondstoaccessthe2ndlevelmenu. - Theacronymrelativetothesettingtobeeditedappearsonthefollowingdisplays:D1. - Thevaluerelativetotheselectedsettingappearsonthefollowingdisplays: D2.

○ Press the S2 button toscroll the listofsettings toedit.SelectSP.t.SPOT-WELDINGTIME



Tab. 17 - Parameters of the 2nd level menu: 2 STROKE SPOT mode



- Q-SPOT ○ Thisfunction,onlypresentin2STROKESPOT,facilitatesspot-welding:• Itallowstheexactpositioningoftheelectrodeatthepointtobejoined.Theelectrodeiscon-

venientlyplacedatthedesiredlocation.• Onlyafterliftingoftheelectrode,themachineemitspulseweldingforthestipulatedtime.• Itconsiderablyreducestheriskofcontaminationofthejointwiththeelectrode.• Whilepressingthetorchbutton,theprocessmayberepeatedasmanytimesasrequired.


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○ This function is ideallysuited to theweldingof thinnergauges,headtoheadpositionandthepipes.Placethetorchwiththeelectrodeontheprecisepointtobefixed.• Press the torch trigger and then lift.• Afterliftingthetorch,aprecisetriggerwillfollow.

○ Recommended: Setthehighestcurrentpossiblewiththelowestpossibletime.Value:0.01-0.5Sec.

○ Warning: Itisimportanttochecktheupandownslopesarenull(0sec.).Ifthespot-weldingtimeislessthan1.0s,theupanddownslopesareeliminatedautomaticallybytheweldingprocess,althoughtheyaredisplayedandcanbesetbytheuserinterface.

○ TheQ-Spotfunctionhasadualmode,i.e.itispossibletocarryoutspotweldingwithoutcontactwiththepiece.• It is recommended that thespot-weldingposition is researched (anelectrode thatcontacts

theworkpiece)forthinlayers(lessthan1.5mm)whileforgreaterthicknesses,withoutmakingcontactwiththeworkpiece.

- 2 STROKE SPOT LIFT: ○ Touchtheworkpiecewiththetorchelectrode. ○ Press (1T) and keep the torch trigger pressed. ○ Slowlyliftthetorchtostrikethearc. ○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME 2nd TIME

LIFT RAMP UP

DESCENTRAMP

POST GASIGNITION

C.C.CURRENT

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

SPOT-WELD TIME


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- 2 STROKE SPOT HF: ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Release (2T) the torch trigger. ○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter.

1st TIME 2nd TIME

PRE GAS

IGNITION

SLOPE UP DOWN SLOPE POST GAS

STARTINGCURRENT

WELDINGCURRENT

FINALCURRENT

HF

SPOT TIG TIME


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1. Position the torch withtheelectrodeontheworkpiece.

2. Press the torch trigger and keep it pressed.

3. Lift the torch slightly.As soon as the electrode is lifted then the HF ignition starts.

4. The arc ignites for Afewhundredthsofa second (time can besetup).

5.The result of thisis a very precise,not oxidized weld-ingspotwithoutanyplastic deformation of the sheet.

PROCEDURE WITH CONTINUOUS PRESSURE OF TORCH BUTTON ○ Bringthetorchuptotheworkuntiltheelectrodetipisapproximately2or3mmaway. ○ Press (1T) the torch trigger. ○ Thearcstrikeswithoutcontactwiththeworkpieceandthevoltagedischarges(HF)ceaseauto-matically.

○ Theweldingcurrentreachesthepre-setvalue,bywayofanupslopetime,ifprogrammed. ○ Theweldingprocedurecontinues,atthepre-setcurrent,forthetimesetwiththespottimepa-rameter.

○ Thecurrentreachestheendcurrentvalueinthetimesetinthedownslopetimeparameter. ○ Thearcisextinguished. ○ Gasdeliverycontinuesforthetimesetinthepostgasparameter. ○ Touchtheworkpiecewiththetorchelectrode. ○ Slowlyliftthetorchtostrikethearc.

Theweldingparametersareavailableinaccordancewiththeselectedweldingmodeandprocedure.Certainparametersareavailableonlyafterotherparametersorfunctionsoftheunithavebeenenabledor set.Thetableshowsthesettingsrequiredtoenableeachparameter.

LEGEND√: ____Alwaysavailable.1: ____Availablewiththefollowingsetting:MULTITACK=OFF2: ____Availablewhenremotecontrolisenabledandaremotecontrolpedalisconnectedtothe

unit.3: ____Availablewiththefollowingsetting:HFARCSTART=ON4: ____Availablewhenfootpedalcontrollerisdisabled.5: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=SLO.6: ____Availablewiththefollowingsetting:TYPEOFPULSEDCURRENT=FA.

Meaning of symbols1+2=Allconditionsmustbefulfilled(both1and2).


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Tab. 18 - Table showing enabled Welding Parameters

MENU ↓

MODE →

PROCEDURE →

PARAMETER ↓

1° WELDING CURRENT √ √ √ √ √ √ √ √ √ √ √ √ √ √

1° HOT-START √

1° ARC-FORCE √

1° PRE-GAS TIME PRE-GAS 3 3 3 3 3 3 3 3 3 3 3 3

1° STARTING CURRENT √ √ √ √ √ √ √ √ √ √ √ √

1° UPSLOPE √ √ √ √ √ √ √ √ √ √ √ √

1°SECOND CURRENT B-LEVEL

√ √ √

1° STARTING CURRENT √ √ √ √ √ √ √ √

1° PEAK TIME √ √ √ √ √ √ √ √

1° PULSED CURRENT FREQUENCY 6 6 6 6 6 6 6 6

1° BASE TIME 5 5 5 5

1° DOWN SLOPE √ √ √ √ √ √ √ √ √ √ √ √

1° END CURRENT √ √ √ √ √ √ √ √ √ √ √ √

1° POST GAS TIME √ √ √ √ √ √ √ √ √ √ √ √

2° TYPE OF ELECTRODE √

2nd VRD √ √

2° LONG ARC VOLT-AGE √

2nd SPOT-WELDING TIME √ √ √

2nd HF ARC START √ √ √ √ √ √ √ √ √ √ √ √

2ND MINIMUM PEDAL CURRENT 2 2 2 2 2 2

2° AC WAVEFORM

SPECIAL Q-START 3+1 3+1 3+1 3+1 3+1 3+1

SPECIAL DYNAMIC ARC 4+1 1 3+1 1

SPECIAL MULTI TACK 3 3 3 3 3 3


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ENGLISH

11 JOBS MANAGEMENT

Personalisedweldingsettings,orJOBs,canbesavedinmemorylocationsandsubsequentlyuploaded.Upto50JOBScanbesaved(j01-j50).JOBscanbemanagedonlywhentheunitisnotinweldingmode.TheSETUPmenusettingscannotbesavedbymeansoftheJOBs.WhenaJOBisloadedandanUP/DOWNtorchisinstalled,pressthetorchtriggerstoselectthesavedJOBS.IftherearenoJOBSloaded,theUP/DOWNbuttonsonthetorchservetoadjusttheweldingcurrent.

11.1 SAVING A JOB

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

ABD

CSA. jobSELECTION

3 sec ACTIVATION

CONFIRM

BACKUP

A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.

- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2..

B ○ Press the S3 buttontoconfirm.

- SA. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthefirstfreejob.

C ○ Using the encoder E1 ,selectthedesiredjobnumber.Onselectingacurrentlyoccupiedmemorylocation,thejobnumberflashes.

D ○ Press the S3 buttontosavetheJOBandexitthemenu.Ifyouconfirmatthispoint,thenewjobwilloverwritethepreviouslysavedsettings.

Pressanybutton (except S3)toexitwithoutconfirming.


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ENGLISH

11.2 DELETING A JOB

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

ACE

B DEr. jobSELECTION

3 sec ACTIVATION/

CONFIRM

CANCEL

A ○ HolddowntheS3 buttonfor3secondstogainaccesstotheJOBsave/deletemenu.

- SA. Job :Themessageappearsonthefollowingdisplays:D1-D2.

B ○ Use the encoder E1 ,toselectthefollowingsetting:Er. Job. - ThemessageappearsonlyiftherearesavedJOBS,onthefollowingdisplays: D1-D2.

C ○ Press the S3 buttontoconfirm.

- Er. J.xx :Themessageappearsonthefollowingdisplays:D1-D2.• xx=numberofthelastjobused.

D ○ Use the encoder E1 ,toselectthenumberofthejobtobedeleted.

E ○ Press the S3 buttontocanceltheJOBandquitthemenu.

Pressanybutton (except S3)toexitwithoutconfirming.


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11.3 LOADING A JOB

L1

L2

L15

L38

L35

L36

L37

L16

L17

L18

L19

L20 L21

L22

L23

L24

L25

L26

L27

L3

L4 L5

S1 S2 S3 S4L29L28 S5 S6

L6 L7 L8 L9 L11L10 L12L13L14 E1D1 D2

L31L30

L32L33

L34

AC

BLO. J.01SELECTION

ACTIVATION

CONFIRM

A

○ Press the S3 buttontoactivatetheLOADJOBmenu. - LO. JXX:Onlywhenthejobshavebeenuploaded,themessageisshownonthefollowing

displays: D1-D2.• xx=numberofthelastjobused.

- No. Job:Iftherearenojobsinthememorythemessageisshownonthefollowingdisplays:D1-D2.

B ○ Using the encoder E1 ,selectthejobnumbertobeloaded.

C

○ Press theS3 buttontoloadtheJOBandexitfromthemenu. - J.xx :Themessageappearsforafewsecondsonthefollowingdisplays: D1.

- TheLEDilluminates.

ToquitthecurrentlyloadedJOB,changeanysettingonthepowersourceuserinterface.Pressanybutton (except S3)toexitwithoutconfirming.

11.4 SELECTING JOBS USING THE TORCH BUTTONS

WhenanUP/DOWNtorchisinstalledyoucanselecttheJOBsinaJOBsequenceusingthebuttonsontheweldingtorch.TocreatetheJOBssequence,leaveafreememoryslotbeforeandafterthegroupofJOBstobeincludedinthesequence.

Sequence 1 JOB not saved

Sequence 2 JOB not saved

Sequence 3

J.01 J.02 J.03 J.05 J.06 J.07 J.09 J.10 J.11

SelectanduploadoneoftheJOBsintherequiredsequence(e.g.J.06)onthepowersourceuserin-terface. UsethetorchbuttonstoscrolltheJOBsofsequence2(J.05,J.06,J.07).


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48

ENGLISH

12 TECHNICAL DATA

Directives applied

Wasteelectricalandelectronicequipment(WEEE)Electromagnetic compatibility (EMC)Lowvoltage(LVD)Restrictionoftheuseofcertainhazardoussubstances(RoHS)

Construction standards EN60974-1;EN60974-3;EN60974-10ClassA

Conformity markings

EquipmentcompliantwithEuropeandirectivesinforce

Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock

EquipmentcompliantwithWEEEdirective

EquipmentcompliantwithRoHSdirective

12.1 CRUISER 322T – POWER PULSE 322T

Supply voltage 3x400Va.c.±15%/50-60HzMains protection 25 A 500 V Delayed

Zmax

Thisequipmentcomplieswith IEC61000-3-12providedthat themaximumpermis-siblesystemimpedanceislessthanorequalto27mΩattheinterfacepointbetweentheuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruseroftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorifnecessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-siblesystemimpedancelessthanorequalto27mΩ.

Dimensions ( L x D x H ) 690x290x450mmWeight 45.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)

Static characteristic

MMA Falling characteristic

TIG Falling characteristic

MIG/MAG Flat characteristic

Welding mode MMA TIG MIG/MAG

Current and voltage adjustment range

10 A / 20.4 V 300 A - 32.0 V

5 A / 10.2 V 320 A - 22.8 V

10 A / 14.5 V 320 A / 30.0 V

Welding current / Working voltage40%(40°C) -- -- --60%(40°C) 300 A - 32.0 V 320 A - 22.8 V 320 A / 30.0 V100%(40°C) 250 A - 30.0 V 260 A - 20.4 V 260 A / 27.0 V

Maximum input power40%(40°C) -- -- --60%(40°C) 14.3 kVA – 11.0 kW 11.6 kVA – 8.5 kW 15.2 kVA – 11.6 kW100%(40°C) 11.4 kVA – 8.7 kW 8.8 kVA – 6.4 kW 11.6 kVA – 8.5 kW

Maximum supply current40%(40°C) -- -- --60%(40°C) 20.9 A 16.6 A 22.0 A100%(40°C) 16.7 A 12.7 A 16.5 A

Maximum Effective Supply Current

40%(40°C) -- -- --60%(40°C) 16.2A 12.8 A 17.0 A100%(40°C) 16.7 A 12.7 A 16.5 A


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ENGLISH

No-load voltage (U0) 73 V

Reduced no-load voltage (Ur) 10 V

Rated HF peak voltage (Up) 10.8 kVArcstrikingdevicedesignedtoworkwithmanualguidedtorch.



Zmax


Dimensions ( L x D x H ) 690x290x450mmWeight 54.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0,5 MPa (5 bar)







5 A / 20.2 V 400 A / 36.0 V

5 A / 10.2 V 400 A / 26.0 V

20 A / 15.0 V 400 A / 34.0 V

Welding current / Working voltage50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 400 A / 36.0 V 400 A / 26.0 V 400 A / 34.0 V

Maximum input power50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 18.1 kVA – 15.9 kW 13.0 kVA – 11.4 kW 17.5 kVA – 15.3 kW

Maximum supply current50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 25.5 A 18.4 A 24.3 A


50%(40°C) -- -- --60%(40°C) -- -- --100%(40°C) 25.5 A 18.4 A 24.3 A

No-load voltage (U0) 83V

Reduced no-load voltage (Ur) 9V



T +32 (0)9 355 74 26F +32 (0)9 355 92 01

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ENGLISH



Zmax


Dimensions ( L x D x H ) 690x290x450mmWeight 54.0 kgInsulation class HProtection rating IP23Cooling AF:Air-overcooling(fanassisted)Maximum gas pressure 0.5 MPa (5 bar)







10 A / 20.4 V 500 A / 40.0 V

5 A / 10.2 V 500 A / 30.0 V

20 A / 15.0 V 500 A / 39.0 V

Welding current / Working voltage30%(40°C) 500 A / 40.0 V 500 A / 30.0 V 500 A / 39.0 V60%(40°C) 450 A / 38.0 V 460 A / 28.4 V 450 A / 36.5 V100%(40°C) 400 A / 36.0 V 400 A / 26.0 V 400 A / 34.0 V

Maximum input power30%(40°C) 24.3 kVA – 22.2 kW 18.2 kVA – 16.6 kW 23.7 kVA – 21.7 kW60%(40°C) 21.2 kVA – 19.0 kW 16.1 kVA – 14.5 kW 20.3 kVA – 18.3 kW100%(40°C) 18.1 kVA – 15.9 kW 13.0 kVA – 11.4 kW 17.5 kVA – 15.3 kW

Maximum supply current30%(40°C) 35.1 A 26.3 A 34.3 A60%(40°C) 30.0 A 22.8 A 28.5 A100%(40°C) 25.5 A 18.4 A 24.3 A


30%(40°C) 24.8 A 18.6 A 24.2 A60%(40°C) 23.2 A 17.7 A 22.1 A100%(40°C) 25.5 A 18.4 A 24.3 A

No-load voltage (U0) 83V

Reduced no-load voltage (Ur) 9V



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51

A B

C D

H.F.

9

050.XXXX.0080

1022

D

C E

B

A

F

F C ABED

7

050.0001.0076

J1 4

5 1

21

3

653 4

2

8 109

-15V

+12V

21

P-T/CONT-PED

+10V-ISO

PRES-PED

RIF-EXT

JP

22

24

3

1 2

1

JP

3

42

36

5

RIF

-EX

T

050.XXXX.0052

PU

LS

UP

TE

RM

FA

N

JP5

+5V

GN

D

OK

FA

N

CO

M-C

ON

T

+15V

+15V

GN

D

GN

D

+5V

1519 20 1817 1316 14 11

RIC

PE

DA

LE

EV

-TIG

PU

LS

-TO

RC

IA

ALA

RM

-CU

CO

M H

F

OK

-GR

UP

PO

EX

T-R

EF

RE

LE

' P

OT

812 9 710 465 3

JP9

3 64 5 1197 8 10 161512 13 14 201817 19

CO

M C

U

PT

/CO

NT-P

ED

P-D

OW

N

P-U

P

HF

CO

M R

ELE

P-T

/CO

NT-P

ED

PU

LS

DO

WN

22211 2 19 1820 17

AL-C

U

+24V

-IS

O

AL

CU

PR

ES

-PE

D

CO

M E

V-T

IG

GN

D-I

SO

+24V

-FA

N2

GN

D-I

SO

JP3

111315 16 14 12 9 710

121 22 64 532 11

JP11

98 107 1512 13 14

+5V

-RE

M

JP2

JP13

CO

M

N.C

.

33V

AC

-1

33V

AC

-1

33V

AC

-2

33V

AC

-2

+10V

-IS

O

+24V

-FA

N1

8 5 6 3 4 31 2

GN

D-R

EM

N.O

.

CO

M

24V

AC

-3

18V

AC

-2

24V

AC

-4

18V

AC

-1

JP4

4 1 2 3 2 3

JP6

4 1

201816 17 19 121 22

JP8

12 43

JP10

4 12 3

24V

AC

-1

+34V

-RE

M

GN

D-R

EM

24V

AC

-2

24V

AC

-2

24V

AC

-1

JP1

14 2 3 4 1 2

GN

D

GN

D

+5V

+5V

GN

D

-15V

-15V

+15V

+15V

12 4 3 756 8

JP12

4 12 3 3 42 21 3 4 865 7

JP2

J2

J3

05

0.X

XX

X.0

11

9

TX

2-R

S232

RX

2-R

S232

TX

1-R

S232

GN

D

+5V

1 43 52

JP5

J1 J2

16

JP

6 F

LA

T34V

IE

16 SIGNAL-2

JP

2 F

LA

T34V

IE

17

18

21

20

19

24

23

25

27

28

29

26

30

31

32

34

33

22

3

JP4

RX

1-R

S232

JP3

3216 1 24

JP6

214 6543

J1

32

GND-ISO

GND-REM

CAN-L

133

34

RID-MOD

RIC-MACCHINA

+5V-REM

RIF

N.C.

POT

CAN-H

N.C.

OK-GRUPPO

SIGNAL-1

CON-CONT

EV-TIG

AL-IN

I-INV

VOUT

I-HALL

24

25

26

28

29

27

30

31

18

17

21

19

20

22

23

24

31

23

45

86

711

910

14

12

13

15

050.XXXX.0139

050.XXXX.0027 JP

2

521 3 4

JP1

6

1

GND

PULS-DOWN

SIGNAL-3

ALARM-CU

PULS-UP

COM HF

GND

+5V

OK-FAN

EXT-REF

SIGNAL-4

PULS-TORCIA

RIC-PED

-15V

+15V

810

911

13

12

14

15

12

43

57

6

N.C.

+24V_ISO

HF

GND_ISO

JP

28

24

31

05

0.X

XX

X.0

111

+-

+

-

L

1 2 3 4

HALL

050.XXXX.0112JP3

JP2

J1

234

JP1

1

56

42

13

JP

26

JP

20GND

VOUT

12

JP

21

21

1

21 3

23

4

J4

J1

050.XXXX.0140

JP1-FLAT 10VIE

765 84 4321 98765 10

JP

7

14

23

JP4-FLAT

41 2 3 5 6 7 8 9

J5

J3

F1 4

A@

F2 4

A@

JP6

1 12

JP3

1 210 43

F4 1

A@

F3 2

50m

A@

63 4

JP2

52 87

050.XXXX.0036

B

H

J

K

L

T

G

S R

E

F

N

P

D

C

AM

15

69

RS

232 C

OM

3

CONN MFT2V BLU

CONN MFT2V ROSSO

DIG_IN_3JP

5

34

21

14

36

52

1

JP

1JP

2

TX1-RS232

TX2-RS232

+5V

RX1-RS232

RX2-RS232

GND

56

42

31

21

34

22

13

JP

9JP

3JP

4

DIG_IN_2

DIG_IN_1

4

3

JP18

17

RIF

I-H

ALL

PO

T

SIG

NA

L-2

SIG

NA

L-3

SIG

NA

L-4

OK

-GR

UP

PO

SIG

NA

L-1

AL-I

N

JP6

1112 149 181513 16

GN

D-R

EM

+34V

-RE

M

GN

D-R

EM

+5V

-RE

M

OK

-FA

N

ALA

RM

-CU

RIC

-MA

CC

HIN

A

VO

UT

21221920

CN8

12 4

181310 11 12

JP16

1714 15 16 22212019 21 3

54

86

7

CA

N-H

CA

N-L

GN

D-R

EM

+5V

-RE

M

JP7

3412B-RS485

A-RS485

DIG_OUT_2

DIG_OUT_1

GND

14

23

54

13

27

56

8

41 32

JP17

JP

5

CAN-H

GND-REM

48VAC-2

+34V-REM

CAN-L

48VAC-1

RIF-EXT

GND_ISO

GND_ISO

P-UP

GND-ISO

+24V-ISO

RS

232 C

OM

1

15

69

21

21

21

EC

BD

AL

MN

HJ

KG

FT

PR

S

RE

MO

TE

1

2A 500V @

F1 6X32

MAINS SWITCH

13

10

911

12

16

15

14

19

18

17

20

67

8

JP

12

P-DOWN

+24V_ISO

N.C.-2

+10V_ISO

N.C.-1

COM-2

N.O.-1

COM-1

N.O.-2

PT/CONT-PED

42

31

65

42

31

JP

4JP

4

CAN-H

GND-REM

GND-REM

CAN-L

+34V-REM

+5V-REM

COM

COM

N.O.

N.C.

21

21

12

JP

27

JP

30

JP

29

+24V-FAN

GND ISO

+24V-FAN

GND ISO

12

21

31

24

21

JP

33

JP

31

JP

32

JP

23

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

GND ISO

230VAC-1

230VAC-2

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

NERO-BLACK

ROSSO-RED

ROSSO-RED

NERO-BLACK

EV

VDC

TIG

VDCM

MVDC

VDCM

VDCM

21

33V

AC

-2

JP7

3 4 65 8 97 10

33V

AC

-1

230V

AC

-1

230V

AC

-2

33VAC-2

15

47

65

89

10

12

11

14

13

12

3

JP

25

48VAC-2

48VAC-1

24VAC-4

230VAC-1

33VAC-1

24VAC-1

24VAC-2

18VAC-2

230VAC-2

24VAC-3

12

16

2

JP14

1

JP

7

18VAC-1

21

31

32

21 43 5

JP1

6 7 98 10

J2

J1

34

21

JP

5

J3

JP

1

050.X

XX

X.0

038

JP

2

J2

J1

BROWN

BROWN

BROWN

400V

AC

-2

400V

AC

-1

EA

RT

H

AL

CU

GN

D-I

SO

18VAC-1

24VAC-4

24VAC-3

48VAC-2

48VAC-1

33VAC-1

33VAC-2

24VAC-1

24VAC-2

18VAC-2

400VAC

0VAC

230VAC

050.XXXX.0068

JP

3JP

2

23

42

11

4 53 62 1

JP4 JP1

21

J8 J3J6

BLACKJ7

YELLOW-GREEN

J5

J2

J9

BLACK

BLACK

J1

J4

CO

NN

-ILM

EA

LC

U09

54

23

1

1

43

2

5

PE

TIGJ1

050.XXXX.0044J2

J3

J8

52

13

466

12

34

5

050.XXXX.0057

JP

2

65

43

12

J2

J3

J1

21

JP

1

BLACK

BLACK

BLACK

+

T

S

R

12

POWER_PULSE_VERSION

POWER_PULSE_VERSION

CRUISER_VERSION

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

022.0

002.0

224

022.0

002.0

257

022.0

002.0

189

022.0

010.0

015

022.0002.0218

022.0002.0255

022.0002.0227

022.0

002.0

311

022.0002.0312

022.0002.0156

022.0002.0073

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0252

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

022.0002.0284

IR

E

F

G

H

D

J

I

C

B

A

+5V-REM

GND-REM

CAN-H

CAN-L

EB

CD

A

POWER_PULSE_VERSION

GND-ISO

+24V-ISO

21

12

21

FH

GJ

I

022.0002.0252

022.0

002.0

249

230VAC-2

230VAC-1

022.0002.0363

POWER_PULSE_VERSION

ENGLISH

13 ELECTRICAL DIAGRAM

13.1 CRUISER 322T - POWER PULSE 322T


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

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52

A B

C D

H.F.

9

050.XXXX.0080

1022

D

C E

B

A

F

F C ABED

7

050.0001.0076

J1 4

5 1

21

3

653 4

2

8 109

-15

V

+1

2V

21

P-T/CONT-PED

+10V-ISO

PRES-PED

RIF-EXT

JP

22

24

3

1 2

1

JP

3

42

36

5

RIF

-EX

T

050.XXXX.0052

PU

LS

UP

TE

RM

FA

N

JP5

+5

V

GN

D

OK

FA

N

CO

M-C

ON

T

+1

5V

+1

5V

GN

D

GN

D

+5

V

1519 20 1817 1316 14 11

RIC

PE

DA

LE

EV

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PU

LS

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RC

IA

AL

AR

M-C

U

CO

M H

F

OK

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EX

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LE

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OT

812 9 710 465 3

JP9

3 64 5 1197 8 10 161512 13 14 201817 19

CO

M C

U

PT

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NT

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OW

N

P-U

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HF

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M R

EL

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D

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22211 2 19 1820 17

AL

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4V

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ES

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M E

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JP3

111315 16 14 12 9 710

121 22 64 532 11

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98 107 1512 13 14

+5

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EM

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JP13

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M

N.C

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33

VA

C-1

33

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C-1

33

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C-2

33

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C-2

+1

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N1

8 5 6 3 4 31 2

GN

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N.O

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CO

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24

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C-3

18

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C-2

24

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C-4

18

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C-1

JP4

4 1 2 3 2 3

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4 1

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JP8

12 43

JP10

4 12 3

24

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C-1

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24

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C-2

24

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24

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14 2 3 4 1 2

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D

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D

+5

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D

-15

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12 4 3 756 8

JP12

4 12 3 3 42 21 3 4 865 7

JP2

J2

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050.X

XX

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119

TX

2-R

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32

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32

TX

1-R

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32

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D

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1 43 52

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J1 J2

16

JP

6 F

LA

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16 SIGNAL-2

JP

2 F

LA

T34

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17

18

21

20

19

24

23

25

27

28

29

26

30

31

32

34

33

22

3

JP4

RX

1-R

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32

JP3

3216 1 24

JP6

214 6543

J1

32

GND-ISO

GND-REM

CAN-L

13

33

4

RID-MOD

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N.C.

POT

CAN-H

N.C.

OK-GRUPPO

SIGNAL-1

CON-CONT

EV-TIG

AL-IN

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VOUT

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24

25

26

28

29

27

30

31

18

17

21

19

20

22

23

24

31

23

45

86

711

91

01

41

21

315

050.XXXX.0139

050.XXXX.0027 JP

2

521 3 4

JP1

6

1

GND

PULS-DOWN

SIGNAL-3

ALARM-CU

PULS-UP

COM HF

GND

+5V

OK-FAN

EXT-REF

SIGNAL-4

PULS-TORCIA

RIC-PED

-15V

+15V

81

09

11

13

12

14

15

12

43

57

6

N.C.

+24V_ISO

HF

GND_ISO

JP

28

24

31

05

0.X

XX

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111

+-

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-

L

1 2 3 4

HALL

050.XXXX.0112JP3

JP2

J1

234

JP1

1

56

42

13

JP

26

JP

20GND

VOUT

12

JP

21

21

1

21 3

23

4

J4

J1

050.XXXX.0140

JP1-FLAT 10VIE

765 84 4321 98765 10

JP

7

14

23

JP4-FLAT

41 2 3 5 6 7 8 9

J5

J3

F1

4A

@

F2

4A

@

JP6

1 12

JP3

1 210 43

F4

1A

@

F3

25

0m

A@

63 4

JP2

52 87

050.XXXX.0036

B

H

J

K

L

T

G

S R

E

F

N

P

D

C

AM

15

69

RS

232 C

OM

3

CONN MFT2V BLU

CONN MFT2V ROSSO

DIG_IN_3JP

5

34

21

14

36

52

1

JP

1JP

2

TX1-RS232

TX2-RS232

+5V

RX1-RS232

RX2-RS232

GND

56

42

31

21

34

22

13

JP

9JP

3JP

4

DIG_IN_2

DIG_IN_1

4

3

JP18

17

RIF

I-H

AL

L

PO

T

SIG

NA

L-2

SIG

NA

L-3

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NA

L-4

OK

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UP

PO

SIG

NA

L-1

AL

-IN

JP6

1112 149 181513 16

GN

D-R

EM

+3

4V

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M

GN

D-R

EM

+5

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EM

OK

-FA

N

AL

AR

M-C

U

RIC

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CC

HIN

A

VO

UT

21221920

CN8

12 4

181310 11 12

JP16

1714 15 16 22212019 21 3

54

86

7

CA

N-H

CA

N-L

GN

D-R

EM

+5

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EM

JP7

3412B-RS485

A-RS485

DIG_OUT_2

DIG_OUT_1

GND

14

23

54

13

27

56

8

41 32

JP17

JP

5

CAN-H

GND-REM

48VAC-2

+34V-REM

CAN-L

48VAC-1

RIF-EXT

GND_ISO

GND_ISO

P-UP

GND-ISO

+24V-ISO

RS

232

CO

M 1

15

69

21

21

21

EC

BD

AL

MN

HJ

KG

FT

PR

S

RE

MO

TE

1

2A 500V @

F1 6X32

MAINS SWITCH

13

10

911

12

16

15

14

19

18

17

20

67

8

JP

12

P-DOWN

+24V_ISO

N.C.-2

+10V_ISO

N.C.-1

COM-2

N.O.-1

COM-1

N.O.-2

PT/CONT-PED

42

31

65

42

31

JP

4JP

4

CAN-H

GND-REM

GND-REM

CAN-L

+34V-REM

+5V-REM

COM

COM

N.O.

N.C.

21

21

12

JP

27

JP

30

JP

29

+24V-FAN

GND ISO

+24V-FAN

GND ISO

12

21

31

24

21

JP

33

JP

31

JP

32

JP

23

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

GND ISO

230VAC-1

230VAC-2

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

NERO-BLACK

ROSSO-RED

ROSSO-RED

NERO-BLACK

EV

VDC

TIG

VDCM

MVDC

VDCM

VDCM

21

33

VA

C-2

JP7

3 4 65 8 97 10

33

VA

C-1

23

0V

AC

-1

23

0V

AC

-2

33VAC-2

15

47

65

89

10

12

11

14

13

12

3

JP

25

48VAC-2

48VAC-1

24VAC-4

230VAC-1

33VAC-1

24VAC-1

24VAC-2

18VAC-2

230VAC-2

24VAC-3

12

16

2

JP14

1

JP

7

18VAC-1

21

31

32

21 43 5

JP1

6 7 98 10

J2

J1

34

21

JP

5

J3

JP

1

050.X

XX

X.0

038

JP

2

J2

J1

BROWN

BROWN

BROWN

40

0V

AC

-2

40

0V

AC

-1

EA

RT

H

AL

CU

GN

D-I

SO

18VAC-1

24VAC-4

24VAC-3

48VAC-2

48VAC-1

33VAC-1

33VAC-2

24VAC-1

24VAC-2

18VAC-2

400VAC

0VAC

230VAC

050.XXXX.0068

JP

3JP

2

23

42

11

4 53 62 1

JP4 JP1

21

J8 J3J6

BLACKJ7

YELLOW-GREEN

J5

J2

J9

BLACK

BLACK

J1

J4

CO

NN

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EA

LC

U0

9

54

23

1

1

43

2

5

PE

TIGJ1

050.XXXX.0044J2

J3

J8

52

13

466

12

34

5

050.XXXX.0057

JP

2

65

43

12

J2

J3

J1

21

JP

1

BLACK

BLACK

BLACK

+

T

S

R

12

POWER_PULSE_VERSION

POWER_PULSE_VERSION

CRUISER_VERSION

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

22

4

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

022.0002.0218

022.0002.0255

022.0002.0227

02

2.0

00

2.0

311

022.0002.0312

022.0002.0156

022.0002.0073

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0252

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

022.0002.0284

IR

E

F

G

H

D

J

I

C

B

A

+5V-REM

GND-REM

CAN-H

CAN-L

EB

CD

A

POWER_PULSE_VERSION

GND-ISO

+24V-ISO

21

12

21

FH

GJ

I

022.0002.0252

02

2.0

00

2.0

24

9

230VAC-2

230VAC-1

022.0002.0363

POWER_PULSE_VERSION

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


53

A B

C D

H.F.

9

050.XXXX.0080

1022

D

C E

B

A

F

F C ABED

7

050.0001.0076

J1 4

5 1

21

3

653 4

2

8 109

-15

V

+1

2V

21

P-T/CONT-PED

+10V-ISO

PRES-PED

RIF-EXT

JP

22

24

3

1 2

1

JP

3

42

36

5

RIF

-EX

T

050.XXXX.0052

PU

LS

UP

TE

RM

FA

N

JP5

+5

V

GN

D

OK

FA

N

CO

M-C

ON

T

+1

5V

+1

5V

GN

D

GN

D

+5

V

1519 20 1817 1316 14 11

RIC

PE

DA

LE

EV

-TIG

PU

LS

-TO

RC

IA

AL

AR

M-C

U

CO

M H

F

OK

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UP

PO

EX

T-R

EF

RE

LE

' P

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812 9 710 465 3

JP9

3 64 5 1197 8 10 161512 13 14 201817 19

CO

M C

U

PT

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NT

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D

P-D

OW

N

P-U

P

HF

CO

M R

EL

E

P-T

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D

PU

LS

DO

WN

22211 2 19 1820 17

AL

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+2

4V

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O

AL

CU

PR

ES

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D

CO

M E

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IG

GN

D-I

SO

+2

4V

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N2

GN

D-I

SO

JP3

111315 16 14 12 9 710

121 22 64 532 11

JP11

98 107 1512 13 14

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EM

JP2

JP13

CO

M

N.C

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33

VA

C-1

33

VA

C-1

33

VA

C-2

33

VA

C-2

+1

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O

+2

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N1

8 5 6 3 4 31 2

GN

D-R

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N.O

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CO

M

24

VA

C-3

18

VA

C-2

24

VA

C-4

18

VA

C-1

JP4

4 1 2 3 2 3

JP6

4 1

201816 17 19 121 22

JP8

12 43

JP10

4 12 3

24

VA

C-1

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M

GN

D-R

EM

24

VA

C-2

24

VA

C-2

24

VA

C-1

JP1

14 2 3 4 1 2

GN

D

GN

D

+5

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+5

V

GN

D

-15

V

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V

+1

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+1

5V

12 4 3 756 8

JP12

4 12 3 3 42 21 3 4 865 7

JP2

J2

J3

050.X

XX

X.0

119

TX

2-R

S2

32

RX

2-R

S2

32

TX

1-R

S2

32

GN

D

+5

V

1 43 52

JP5

J1 J2

16

JP

6 F

LA

T3

4V

IE

16 SIGNAL-2

JP

2 F

LA

T34

VIE

17

18

21

20

19

24

23

25

27

28

29

26

30

31

32

34

33

22

3

JP4

RX

1-R

S2

32

JP3

3216 1 24

JP6

214 6543

J1

32

GND-ISO

GND-REM

CAN-L

13

33

4

RID-MOD

RIC-MACCHINA

+5V-REM

RIF

N.C.

POT

CAN-H

N.C.

OK-GRUPPO

SIGNAL-1

CON-CONT

EV-TIG

AL-IN

I-INV

VOUT

I-HALL

24

25

26

28

29

27

30

31

18

17

21

19

20

22

23

24

31

23

45

86

711

91

01

41

21

315

050.XXXX.0139

050.XXXX.0027 JP

2

521 3 4

JP1

6

1

GND

PULS-DOWN

SIGNAL-3

ALARM-CU

PULS-UP

COM HF

GND

+5V

OK-FAN

EXT-REF

SIGNAL-4

PULS-TORCIA

RIC-PED

-15V

+15V

81

09

11

13

12

14

15

12

43

57

6

N.C.

+24V_ISO

HF

GND_ISO

JP

28

24

31

05

0.X

XX

X.0

111

+-

+

-

L

1 2 3 4

HALL

050.XXXX.0112JP3

JP2

J1

234

JP1

1

56

42

13

JP

26

JP

20GND

VOUT

12

JP

21

21

1

21 3

23

4

J4

J1

050.XXXX.0140

JP1-FLAT 10VIE

765 84 4321 98765 10

JP

7

14

23

JP4-FLAT

41 2 3 5 6 7 8 9

J5

J3

F1

4A

@

F2

4A

@

JP6

1 12

JP3

1 210 43

F4

1A

@

F3

25

0m

A@

63 4

JP2

52 87

050.XXXX.0036

B

H

J

K

L

T

G

S R

E

F

N

P

D

C

AM

15

69

RS

232 C

OM

3

CONN MFT2V BLU

CONN MFT2V ROSSO

DIG_IN_3JP

5

34

21

14

36

52

1

JP

1JP

2

TX1-RS232

TX2-RS232

+5V

RX1-RS232

RX2-RS232

GND

56

42

31

21

34

22

13

JP

9JP

3JP

4

DIG_IN_2

DIG_IN_1

4

3

JP18

17

RIF

I-H

AL

L

PO

T

SIG

NA

L-2

SIG

NA

L-3

SIG

NA

L-4

OK

-GR

UP

PO

SIG

NA

L-1

AL

-IN

JP6

1112 149 181513 16

GN

D-R

EM

+3

4V

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M

GN

D-R

EM

+5

V-R

EM

OK

-FA

N

AL

AR

M-C

U

RIC

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CC

HIN

A

VO

UT

21221920

CN8

12 4

181310 11 12

JP16

1714 15 16 22212019 21 3

54

86

7

CA

N-H

CA

N-L

GN

D-R

EM

+5

V-R

EM

JP7

3412B-RS485

A-RS485

DIG_OUT_2

DIG_OUT_1

GND

14

23

54

13

27

56

8

41 32

JP17

JP

5

CAN-H

GND-REM

48VAC-2

+34V-REM

CAN-L

48VAC-1

RIF-EXT

GND_ISO

GND_ISO

P-UP

GND-ISO

+24V-ISO

RS

232

CO

M 1

15

69

21

21

21

EC

BD

AL

MN

HJ

KG

FT

PR

S

RE

MO

TE

1

2A 500V @

F1 6X32

MAINS SWITCH

13

10

911

12

16

15

14

19

18

17

20

67

8

JP

12

P-DOWN

+24V_ISO

N.C.-2

+10V_ISO

N.C.-1

COM-2

N.O.-1

COM-1

N.O.-2

PT/CONT-PED

42

31

65

42

31

JP

4JP

4

CAN-H

GND-REM

GND-REM

CAN-L

+34V-REM

+5V-REM

COM

COM

N.O.

N.C.

21

21

12

JP

27

JP

30

JP

29

+24V-FAN

GND ISO

+24V-FAN

GND ISO

12

21

31

24

21

JP

33

JP

31

JP

32

JP

23

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

GND ISO

230VAC-1

230VAC-2

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

NERO-BLACK

ROSSO-RED

ROSSO-RED

NERO-BLACK

EV

VDC

TIG

VDCM

MVDC

VDCM

VDCM

21

33

VA

C-2

JP7

3 4 65 8 97 10

33

VA

C-1

23

0V

AC

-1

23

0V

AC

-2

33VAC-2

15

47

65

89

10

12

11

14

13

12

3

JP

25

48VAC-2

48VAC-1

24VAC-4

230VAC-1

33VAC-1

24VAC-1

24VAC-2

18VAC-2

230VAC-2

24VAC-3

12

16

2

JP14

1

JP

7

18VAC-1

21

31

32

21 43 5

JP1

6 7 98 10

J2

J1

34

21

JP

5

J3

JP

1

050.X

XX

X.0

038

JP

2

J2

J1

BROWN

BROWN

BROWN

40

0V

AC

-2

40

0V

AC

-1

EA

RT

H

AL

CU

GN

D-I

SO

18VAC-1

24VAC-4

24VAC-3

48VAC-2

48VAC-1

33VAC-1

33VAC-2

24VAC-1

24VAC-2

18VAC-2

400VAC

0VAC

230VAC

050.XXXX.0068

JP

3JP

2

23

42

11

4 53 62 1

JP4 JP1

21

J8 J3J6

BLACKJ7

YELLOW-GREEN

J5

J2

J9

BLACK

BLACK

J1

J4

CO

NN

-ILM

EA

LC

U0

9

54

23

1

1

43

2

5

PE

TIGJ1

050.XXXX.0044J2

J3

J8

52

13

466

12

34

5

050.XXXX.0057

JP

2

65

43

12

J2

J3

J1

21

JP

1

BLACK

BLACK

BLACK

+

T

S

R

12

POWER_PULSE_VERSION

POWER_PULSE_VERSION

CRUISER_VERSION

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

22

4

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

022.0002.0218

022.0002.0255

022.0002.0227

02

2.0

00

2.0

311

022.0002.0312

022.0002.0156

022.0002.0073

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0252

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

022.0002.0284

IR

E

F

G

H

D

J

I

C

B

A

+5V-REM

GND-REM

CAN-H

CAN-L

EB

CD

A

POWER_PULSE_VERSION

GND-ISO

+24V-ISO

21

12

21

FH

GJ

I

022.0002.0252

02

2.0

00

2.0

24

9

230VAC-2

230VAC-1

022.0002.0363

POWER_PULSE_VERSION

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


54

A B

C D

H.F.

9

050.XXXX.0080

1022

D

C E

B

A

F

F C ABED

7

050.0001.0076

J1 4

5 1

21

3

653 4

2

8 109

-15

V

+1

2V

21

P-T/CONT-PED

+10V-ISO

PRES-PED

RIF-EXT

JP

22

24

3

1 2

1

JP

3

42

36

5

RIF

-EX

T

050.XXXX.0052

PU

LS

UP

TE

RM

FA

N

JP5

+5

V

GN

D

OK

FA

N

CO

M-C

ON

T

+1

5V

+1

5V

GN

D

GN

D

+5

V

1519 20 1817 1316 14 11

RIC

PE

DA

LE

EV

-TIG

PU

LS

-TO

RC

IA

AL

AR

M-C

U

CO

M H

F

OK

-GR

UP

PO

EX

T-R

EF

RE

LE

' P

OT

812 9 710 465 3

JP9

3 64 5 1197 8 10 161512 13 14 201817 19

CO

M C

U

PT

/CO

NT

-PE

D

P-D

OW

N

P-U

P

HF

CO

M R

EL

E

P-T

/CO

NT

-PE

D

PU

LS

DO

WN

22211 2 19 1820 17

AL

-CU

+2

4V

-IS

O

AL

CU

PR

ES

-PE

D

CO

M E

V-T

IG

GN

D-I

SO

+2

4V

-FA

N2

GN

D-I

SO

JP3

111315 16 14 12 9 710

121 22 64 532 11

JP11

98 107 1512 13 14

+5

V-R

EM

JP2

JP13

CO

M

N.C

.

33

VA

C-1

33

VA

C-1

33

VA

C-2

33

VA

C-2

+1

0V

-IS

O

+2

4V

-FA

N1

8 5 6 3 4 31 2

GN

D-R

EM

N.O

.

CO

M

24

VA

C-3

18

VA

C-2

24

VA

C-4

18

VA

C-1

JP4

4 1 2 3 2 3

JP6

4 1

201816 17 19 121 22

JP8

12 43

JP10

4 12 3

24

VA

C-1

+3

4V

-RE

M

GN

D-R

EM

24

VA

C-2

24

VA

C-2

24

VA

C-1

JP1

14 2 3 4 1 2

GN

D

GN

D

+5

V

+5

V

GN

D

-15

V

-15

V

+1

5V

+1

5V

12 4 3 756 8

JP12

4 12 3 3 42 21 3 4 865 7

JP2

J2

J3

050.X

XX

X.0

119

TX

2-R

S2

32

RX

2-R

S2

32

TX

1-R

S2

32

GN

D

+5

V

1 43 52

JP5

J1 J2

16

JP

6 F

LA

T3

4V

IE

16 SIGNAL-2

JP

2 F

LA

T3

4V

IE

17

18

21

20

19

24

23

25

27

28

29

26

30

31

32

34

33

22

3

JP4

RX

1-R

S2

32

JP3

3216 1 24

JP6

214 6543

J1

32

GND-ISO

GND-REM

CAN-L

13

33

4

RID-MOD

RIC-MACCHINA

+5V-REM

RIF

N.C.

POT

CAN-H

N.C.

OK-GRUPPO

SIGNAL-1

CON-CONT

EV-TIG

AL-IN

I-INV

VOUT

I-HALL

24

25

26

28

29

27

30

31

18

17

21

19

20

22

23

24

31

23

45

86

711

91

01

41

21

31

5

050.XXXX.0139

050.XXXX.0027 JP

2

521 3 4

JP1

6

1

GND

PULS-DOWN

SIGNAL-3

ALARM-CU

PULS-UP

COM HF

GND

+5V

OK-FAN

EXT-REF

SIGNAL-4

PULS-TORCIA

RIC-PED

-15V

+15V

81

09

11

13

12

14

15

12

43

57

6

N.C.

+24V_ISO

HF

GND_ISO

JP

28

24

31

05

0.X

XX

X.0

111

+-

+

-

L

1 2 3 4

HALL

050.XXXX.0112JP3

JP2

J1

234

JP1

1

56

42

13

JP

26

JP

20GND

VOUT

12

JP

21

21

1

21 3

23

4

J4

J1

050.XXXX.0140

JP1-FLAT 10VIE

765 84 4321 98765 10

JP

7

14

23

JP4-FLAT

41 2 3 5 6 7 8 9

J5

J3

F1

4A

@

F2

4A

@

JP6

1 12

JP3

1 210 43

F4

1A

@

F3

25

0m

A@

63 4

JP2

52 87

050.XXXX.0036

B

H

J

K

L

T

G

S R

E

F

N

P

D

C

AM

15

69

RS

23

2 C

OM

3

CONN MFT2V BLU

CONN MFT2V ROSSO

DIG_IN_3JP

5

34

21

14

36

52

1

JP

1JP

2

TX1-RS232

TX2-RS232

+5V

RX1-RS232

RX2-RS232

GND

56

42

31

21

34

22

13

JP

9JP

3JP

4

DIG_IN_2

DIG_IN_1

4

3

JP18

17

RIF

I-H

AL

L

PO

T

SIG

NA

L-2

SIG

NA

L-3

SIG

NA

L-4

OK

-GR

UP

PO

SIG

NA

L-1

AL

-IN

JP6

1112 149 181513 16

GN

D-R

EM

+3

4V

-RE

M

GN

D-R

EM

+5

V-R

EM

OK

-FA

N

AL

AR

M-C

U

RIC

-MA

CC

HIN

A

VO

UT

21221920

CN8

12 4

181310 11 12

JP16

1714 15 16 22212019 21 3

54

86

7

CA

N-H

CA

N-L

GN

D-R

EM

+5

V-R

EM

JP7

3412B-RS485

A-RS485

DIG_OUT_2

DIG_OUT_1

GND

14

23

54

13

27

56

8

41 32

JP17

JP

5

CAN-H

GND-REM

48VAC-2

+34V-REM

CAN-L

48VAC-1

RIF-EXT

GND_ISO

GND_ISO

P-UP

GND-ISO

+24V-ISO

RS

23

2 C

OM

1

15

69

21

21

21

EC

BD

AL

MN

HJ

KG

FT

PR

S

RE

MO

TE

1

2A 500V @

F1 6X32

MAINS SWITCH

13

10

911

12

16

15

14

19

18

17

20

67

8

JP

12

P-DOWN

+24V_ISO

N.C.-2

+10V_ISO

N.C.-1

COM-2

N.O.-1

COM-1

N.O.-2

PT/CONT-PED

42

31

65

42

31

JP

4JP

4

CAN-H

GND-REM

GND-REM

CAN-L

+34V-REM

+5V-REM

COM

COM

N.O.

N.C.

21

21

12

JP

27

JP

30

JP

29

+24V-FAN

GND ISO

+24V-FAN

GND ISO

12

21

31

24

21

JP

33

JP

31

JP

32

JP

23

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

GND ISO

230VAC-1

230VAC-2

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

NERO-BLACK

ROSSO-RED

ROSSO-RED

NERO-BLACK

EV

VDC

TIG

VDCM

MVDC

VDCM

VDCM

21

33

VA

C-2

JP7

3 4 65 8 97 10

33

VA

C-1

23

0V

AC

-1

23

0V

AC

-2

33VAC-2

15

47

65

89

10

12

11

14

13

12

3

JP

25

48VAC-2

48VAC-1

24VAC-4

230VAC-1

33VAC-1

24VAC-1

24VAC-2

18VAC-2

230VAC-2

24VAC-3

12

16

2

JP14

1

JP

7

18VAC-1

21

31

32

21 43 5

JP1

6 7 98 10

J2

J1

34

21

JP

5

J3

JP

1

050.X

XX

X.0

038

JP

2

J2

J1

BROWN

BROWN

BROWN

40

0V

AC

-2

40

0V

AC

-1

EA

RT

H

AL

CU

GN

D-I

SO

18VAC-1

24VAC-4

24VAC-3

48VAC-2

48VAC-1

33VAC-1

33VAC-2

24VAC-1

24VAC-2

18VAC-2

400VAC

0VAC

230VAC

050.XXXX.0068

JP

3JP

2

23

42

11

4 53 62 1

JP4 JP1

21

J8 J3J6

BLACKJ7

YELLOW-GREEN

J5

J2

J9

BLACK

BLACK

J1

J4

CO

NN

-ILM

EA

LC

U0

9

54

23

1

1

43

2

5

PE

TIGJ1

050.XXXX.0044J2

J3

J8

52

13

466

12

34

5

050.XXXX.0057

JP

2

65

43

12

J2

J3

J1

21

JP

1

BLACK

BLACK

BLACK

+

T

S

R

12

POWER_PULSE_VERSION

POWER_PULSE_VERSION

CRUISER_VERSION

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

22

4

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

022.0002.0218

022.0002.0255

022.0002.0227

02

2.0

00

2.0

311

022.0002.0312

022.0002.0156

022.0002.0073

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0252

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

022.0002.0284

IR

E

F

G

H

D

J

I

C

B

A

+5V-REM

GND-REM

CAN-H

CAN-L

EB

CD

A

POWER_PULSE_VERSION

GND-ISO

+24V-ISO

21

12

21

FH

GJ

I

022.0002.0252

02

2.0

00

2.0

24

9

230VAC-2

230VAC-1

022.0002.0363

POWER_PULSE_VERSION

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


55

A B

C D

H.F.

9

050.XXXX.0080

1022

D

C E

B

A

F

F C ABED

7

050.0001.0076

J1 4

5 1

21

3

653 4

2

8 109

-15

V

+1

2V

21

P-T/CONT-PED

+10V-ISO

PRES-PED

RIF-EXT

JP

22

24

3

1 2

1

JP

3

42

36

5

RIF

-EX

T

050.XXXX.0052

PU

LS

UP

TE

RM

FA

N

JP5

+5

V

GN

D

OK

FA

N

CO

M-C

ON

T

+1

5V

+1

5V

GN

D

GN

D

+5

V

1519 20 1817 1316 14 11

RIC

PE

DA

LE

EV

-TIG

PU

LS

-TO

RC

IA

AL

AR

M-C

U

CO

M H

F

OK

-GR

UP

PO

EX

T-R

EF

RE

LE

' P

OT

812 9 710 465 3

JP9

3 64 5 1197 8 10 161512 13 14 201817 19

CO

M C

U

PT

/CO

NT

-PE

D

P-D

OW

N

P-U

P

HF

CO

M R

EL

E

P-T

/CO

NT

-PE

D

PU

LS

DO

WN

22211 2 19 1820 17

AL

-CU

+2

4V

-IS

O

AL

CU

PR

ES

-PE

D

CO

M E

V-T

IG

GN

D-I

SO

+2

4V

-FA

N2

GN

D-I

SO

JP3

111315 16 14 12 9 710

121 22 64 532 11

JP11

98 107 1512 13 14

+5

V-R

EM

JP2

JP13

CO

M

N.C

.

33

VA

C-1

33

VA

C-1

33

VA

C-2

33

VA

C-2

+1

0V

-IS

O

+2

4V

-FA

N1

8 5 6 3 4 31 2

GN

D-R

EM

N.O

.

CO

M

24

VA

C-3

18

VA

C-2

24

VA

C-4

18

VA

C-1

JP4

4 1 2 3 2 3

JP6

4 1

201816 17 19 121 22

JP8

12 43

JP10

4 12 3

24

VA

C-1

+3

4V

-RE

M

GN

D-R

EM

24

VA

C-2

24

VA

C-2

24

VA

C-1

JP1

14 2 3 4 1 2

GN

D

GN

D

+5

V

+5

V

GN

D

-15

V

-15

V

+1

5V

+1

5V

12 4 3 756 8

JP12

4 12 3 3 42 21 3 4 865 7

JP2

J2

J3

050.X

XX

X.0

119

TX

2-R

S2

32

RX

2-R

S2

32

TX

1-R

S2

32

GN

D

+5

V

1 43 52

JP5

J1 J2

16

JP

6 F

LA

T3

4V

IE

16 SIGNAL-2

JP

2 F

LA

T3

4V

IE

17

18

21

20

19

24

23

25

27

28

29

26

30

31

32

34

33

22

3

JP4

RX

1-R

S2

32

JP3

3216 1 24

JP6

214 6543

J1

32

GND-ISO

GND-REM

CAN-L

13

33

4

RID-MOD

RIC-MACCHINA

+5V-REM

RIF

N.C.

POT

CAN-H

N.C.

OK-GRUPPO

SIGNAL-1

CON-CONT

EV-TIG

AL-IN

I-INV

VOUT

I-HALL

24

25

26

28

29

27

30

31

18

17

21

19

20

22

23

24

31

23

45

86

711

91

01

41

21

31

5

050.XXXX.0139

050.XXXX.0027 JP

2

521 3 4

JP1

6

1

GND

PULS-DOWN

SIGNAL-3

ALARM-CU

PULS-UP

COM HF

GND

+5V

OK-FAN

EXT-REF

SIGNAL-4

PULS-TORCIA

RIC-PED

-15V

+15V

81

09

11

13

12

14

15

12

43

57

6

N.C.

+24V_ISO

HF

GND_ISO

JP

28

24

31

05

0.X

XX

X.0

111

+-

+

-

L

1 2 3 4

HALL

050.XXXX.0112JP3

JP2

J1

234

JP1

1

56

42

13

JP

26

JP

20GND

VOUT

12

JP

21

21

1

21 3

23

4

J4

J1

050.XXXX.0140

JP1-FLAT 10VIE

765 84 4321 98765 10

JP

7

14

23

JP4-FLAT

41 2 3 5 6 7 8 9

J5

J3

F1

4A

@

F2

4A

@

JP6

1 12

JP3

1 210 43

F4

1A

@

F3

25

0m

A@

63 4

JP2

52 87

050.XXXX.0036

B

H

J

K

L

T

G

S R

E

F

N

P

D

C

AM

15

69

RS

23

2 C

OM

3

CONN MFT2V BLU

CONN MFT2V ROSSO

DIG_IN_3JP

5

34

21

14

36

52

1

JP

1JP

2

TX1-RS232

TX2-RS232

+5V

RX1-RS232

RX2-RS232

GND

56

42

31

21

34

22

13

JP

9JP

3JP

4

DIG_IN_2

DIG_IN_1

4

3

JP18

17

RIF

I-H

AL

L

PO

T

SIG

NA

L-2

SIG

NA

L-3

SIG

NA

L-4

OK

-GR

UP

PO

SIG

NA

L-1

AL

-IN

JP6

1112 149 181513 16

GN

D-R

EM

+3

4V

-RE

M

GN

D-R

EM

+5

V-R

EM

OK

-FA

N

AL

AR

M-C

U

RIC

-MA

CC

HIN

A

VO

UT

21221920

CN8

12 4

181310 11 12

JP16

1714 15 16 22212019 21 3

54

86

7

CA

N-H

CA

N-L

GN

D-R

EM

+5

V-R

EM

JP7

3412B-RS485

A-RS485

DIG_OUT_2

DIG_OUT_1

GND

14

23

54

13

27

56

8

41 32

JP17

JP

5

CAN-H

GND-REM

48VAC-2

+34V-REM

CAN-L

48VAC-1

RIF-EXT

GND_ISO

GND_ISO

P-UP

GND-ISO

+24V-ISO

RS

23

2 C

OM

1

15

69

21

21

21

EC

BD

AL

MN

HJ

KG

FT

PR

S

RE

MO

TE

1

2A 500V @

F1 6X32

MAINS SWITCH

13

10

911

12

16

15

14

19

18

17

20

67

8

JP

12

P-DOWN

+24V_ISO

N.C.-2

+10V_ISO

N.C.-1

COM-2

N.O.-1

COM-1

N.O.-2

PT/CONT-PED

42

31

65

42

31

JP

4JP

4

CAN-H

GND-REM

GND-REM

CAN-L

+34V-REM

+5V-REM

COM

COM

N.O.

N.C.

21

21

12

JP

27

JP

30

JP

29

+24V-FAN

GND ISO

+24V-FAN

GND ISO

12

21

31

24

21

JP

33

JP

31

JP

32

JP

23

+24V-FAN

+24V-FAN

GND ISO

+24V-FAN

GND ISO

GND ISO

230VAC-1

230VAC-2

ROSSO-RED

NERO-BLACK

ROSSO-RED

NERO-BLACK

NERO-BLACK

ROSSO-RED

ROSSO-RED

NERO-BLACK

EV

VDC

TIG

VDCM

MVDC

VDCM

VDCM

21

33

VA

C-2

JP7

3 4 65 8 97 10

33

VA

C-1

23

0V

AC

-1

23

0V

AC

-2

33VAC-2

15

47

65

89

10

12

11

14

13

12

3

JP

25

48VAC-2

48VAC-1

24VAC-4

230VAC-1

33VAC-1

24VAC-1

24VAC-2

18VAC-2

230VAC-2

24VAC-3

12

16

2

JP14

1

JP

7

18VAC-1

21

31

32

21 43 5

JP1

6 7 98 10

J2

J1

34

21

JP

5

J3

JP

1

050.X

XX

X.0

038

JP

2

J2

J1

BROWN

BROWN

BROWN

40

0V

AC

-2

40

0V

AC

-1

EA

RT

H

AL

CU

GN

D-I

SO

18VAC-1

24VAC-4

24VAC-3

48VAC-2

48VAC-1

33VAC-1

33VAC-2

24VAC-1

24VAC-2

18VAC-2

400VAC

0VAC

230VAC

050.XXXX.0068

JP

3JP

2

23

42

11

4 53 62 1

JP4 JP1

21

J8 J3J6

BLACKJ7

YELLOW-GREEN

J5

J2

J9

BLACK

BLACK

J1

J4

CO

NN

-ILM

EA

LC

U0

9

54

23

1

1

43

2

5

PE

TIGJ1

050.XXXX.0044J2

J3

J8

52

13

466

12

34

5

050.XXXX.0057

JP

2

65

43

12

J2

J3

J1

21

JP

1

BLACK

BLACK

BLACK

+

T

S

R

12

POWER_PULSE_VERSION

POWER_PULSE_VERSION

CRUISER_VERSION

YELLOW-GREEN

050.XXXX.0147J4

JP1

1

J3

J2

32

02

2.0

00

2.0

22

4

02

2.0

00

2.0

25

7

02

2.0

00

2.0

18

9

02

2.0

01

0.0

01

5

022.0002.0218

022.0002.0255

022.0002.0227

02

2.0

00

2.0

311

022.0002.0312

022.0002.0156

022.0002.0073

022.0002.0212

022.0002.0223

022.0002.0190

022.0002.0252

022.0002.0156

PANEL_DIG_OUT_1

PANEL_DIG_OUT_2

PANEL_DIG_OUT_3

+34V-REM

GND-CAN

+48VAC/1

+48VAC/2

B-RS485

A-RS485

+24V-ISO

GND-ISO

GND

PANEL_DIG_IN1

PANEL_DIG_IN2

CANH

CANL

12

12

022.0002.0284

IR

E

F

G

H

D

J

I

C

B

A

+5V-REM

GND-REM

CAN-H

CAN-L

EB

CD

A

POWER_PULSE_VERSION

GND-ISO

+24V-ISO

21

12

21

FH

GJ

I

022.0002.0252

02

2.0

00

2.0

24

9

230VAC-2

230VAC-1

022.0002.0363

POWER_PULSE_VERSION

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


56

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


57

A B

C D

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.

XXXX

.007

6

41

23

57

68

91 0

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-INV

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM

AD BCFG EK J HN M LS R PT

6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_ 3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24 V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

-2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

-1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

++ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

000X

.01 1

2

JP1

JP3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

JP19

GND

VOUT

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

L

J2 J3

4 1

JP2

JP1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE

GIALLO/VERDE-YELLOW/GREEN

MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1

JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

HALL

41

050.

XXXX

.010

5 J4J2

J3

SNUB

BER

J5

J1

022.

0002

.030

2

ENGLISH

13.2 CRUISER 402/502T - POWER PULSE 402/502T


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


58

A B

C D

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.

XXXX

.007

6

41

23

57

68

910

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-IN V

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

- 2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

- 1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

000X

.011

2

JP1

JP3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

JP19

GND

VOUT

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

L

J2 J3

4 1

JP2

JP1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1

JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

HALL

41

050.

XXXX

.010

5 J4J2

J3

SNUB

BER

J5

J1

022.

0002

.030

2

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


59

A B

C D

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.

XXXX

.007

6

41

23

57

68

91 0

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-INV

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5DI

G_I

N_2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24 V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

-2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

-1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

000X

.011

2

JP1

JP3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

JP19

GND

VOUT

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

L

J2 J3

4 1

JP2

JP1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1

JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

HALL

41

050.

XXXX

.010

5 J4J2

J3

SNUB

BER

J5

J1

022.

0002

.030

2

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


60

A B

C D

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.

XXXX

.007

6

41

23

57

68

910

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-IN V

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

- 2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

- 1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

000X

.011

2

JP1

JP3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

JP19

GND

VOUT

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

L

J2 J3

4 1

JP2

JP1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1

JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

HALL

41

050.

XXXX

.010

5 J4J2

J3

SNUB

BER

J5

J1

022.

0002

.030

2

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


61

A B

C D

022.

0002

.009

7

4

RS232 COM 3

24

2

P-T/

CONT

-PED

TX1-RS232

TX2-RS232

RX2-RS232

RX1-RS232

+5V-PROG

JP22

15

69

022.

0002

.015

2

3

5

4J1

2

1

050.

XXXX

.007

6

41

23

57

68

91 0

022.

0002

.024

9

P-DO

WN

P-UP

3 4

050.

XXXX

.005

2

13

AL-CU

COM HF

P-DOWN

COM CU

PULS DOWN

PULS UP

ALARM-CU

PULS-TORCIA

GND-ISO

P-T/CONT-PED

COM RELE

PT/CONT-PED

RIC PEDALE

RELE' POT

EXT-REF

OK-GRUPPO

TERM FAN

COM-CONT

8

JP5

1620

2221

1917

1815

+15V

+12V

-15V

+15V

+5V

GND

GND

+5V

1214

1311

109

7

OK FAN

GND

P-UP

45

63

21

EV-TIG

2221

1920

1517

1816

HF

168

42

13

56

7

JP4

1210

911

1514

1320

1917

1822

212

13

47

56

8

24VAC-2

24VAC-1

24VAC-1

24VAC-2

+5V-REM

GND-REM

GND-REM

+34V-REM

24VAC-4

18VAC-1

18VAC-2

24VAC-3

RIF-EXT

+24V-FAN1

+10V-ISO

33VAC-2

33VAC-2

33VAC-1

33VAC-1

+24V-FAN2

GND-ISO

COM EV-TIG

PRES-PED

+24V-ISO

COM

JP3

1114

1210

79

8

ALCU

36

54

21

3N.C.

JP1

JP2

JP6

JP4

32

14

14

2

COM

N.O.

43

12

34

1

JP5

17

JP6 11

109

1214

1315

1621

1918

2022

11

34

2

JP3

32

4

JP7

13

24

JP8

12

3

JP10 FLAT 34VIE

17

17

050.XXXX.0139

JP1 FLAT 34VIE

+5V

GND

12

34

56

1

JP5

31

31

GND

D-

D+

GND

D+

D-

+5V

42

33

12

4

OUT3

AN3

+5V

GND

IN0

OUT2

31

25

64

JP3

JP4

JP6

J1

32 3433

GND

1

+5V-

REM

CAN-

L

GND

-REM

32 3433

24 28 29 3025 27262221 2318 2019

24

POT

CAN-

H

N.C.

N.C.

RIC-

MAC

CHIN

A

RID-

MO

D

RIF

28 29 3025 2726

AL-IN

I-HAL

L

I-INV

VOUT

CON-

CONT

OK-

GRU

PPO

SIG

NAL-

1

21 22 2318 2019

10 1514 1611 13127 8 94 5 6

10

SIG

NAL-

3

ALAR

M-C

U

EV-T

IG

SIG

NAL-

2

PULS

-DO

WN

PULS

-UP

+5V

1514 1611 1312

PULS

-TO

RCIA

COM

HF

GND

GND

RIC-

PED

-15V

+15V

87 954 6

1 32

022.

0010

.001

4O

K-FA

N

EXT-

REF

SIG

NAL-

4

1 32

050.

XXXX

.005

5

GND

-REM


6

050.

XXXX

.008

0+D

3 2 1

TX2-

RS23

2

+5V

6 5 4

JP1

3 2 1

JP2

RX1-

RS23

2

TX1-

RS23

2

RX2-

RS23

2

GND

-D +5V

JP9 JP3

12 41 4 3

-D +5V_

PRO

G

GND

GND

+D

12 245 3

JP4

022.

0002

.015

2

JP14

JP7CAN-L

+5V-REM

GND-REM

+34V-REM

GND-REM

+5V-REM

OK-FAN

ALARM-CU

SIGNAL-4

SIGNAL-3

RIC-MACCHINA

SIGNAL-1

OK-GRUPPO

SIGNAL-2

JP6

GND

23

41

6

-15V

-15V

+15V

+15V

GND

85

710

912

1114

+5V

+5V

GND

AL-IN

I-HALL

JP8

1516

1318

1922

2017

POT

RIF

VOUT

212

13

42

13

24

57

68

9

JP13

1211

1013

1615

1417

2119

1820

JP15

221

24

31

GND-REM

CONN

MFT

2V R

OSS

O

DIG

_OUT

_2

124 36 5

JP5

DIG

_IN_

2

DIG

_IN_

1

DIG

_IN_

3

DIG

_OUT

_1

GND

14

3

8 7

CAN-H

B-RS

485

A-RS

485

2 1

2 1

CONF

. CRU

ISER

CONN

MFT

2V B

LU

2

23

4

15 4

JP2

3

+34V

-REM

48VA

C-2

48VA

C-1

CAN-

L

2

2 1

1

POW

ER_P

ULSE

_VER

SIO

N

RS232 COM 1

1 5

6 9

B

H

J

K

L

T

GSR

E

F

N

P

DC

AM

PANE

L_DI

G_O

UT_1

PANE

L_DI

G_O

UT_2

PANE

L_DI

G_O

UT_3

+34V

-REM

GND

-CAN

A-RS

485

B-RS

485

+48V

AC/1

+48V

AC/2

GND

-ISO

GND

+24 V

-ISO

REMOTE 1

022.

0002

.024

0

022.

0002

.024

8

022.

0002

.023

7

N.C.

-2

2

JP25

8 671

+24V

-ISO

GND

-ISO

CAN-

H

JP23

12

JP24

12

RIF-

EXT

14 3 278 56

P-UP

GND

_ISO

GND

_ISO

N.C.

-1

15

JP21

11 10 914 1213

+10V

_ISO

PT/C

ONT

-PED

+24V

_ISO

P-DO

WN

18 17 161920

N.O

.-2

N.O

.-1

COM

-1

COM

-2

2 1

2 1

022.

0002

.028

4

12

2 1

P-T/

CONT

-PED

JP11

23 1

GND

-ISO

46 5

JP16

3 12

PRES

-PED

RIF-

EXT

+10V

-ISO

230V

AC-1

230V

AC-2

12

022.

0002

.023

9

GND

ISO

NERO

-BLA

CK

2 12 1

CANL

CANH

PANE

L_DI

G_I

N1

PANE

L_DI

G_I

N2

JP5JP4

EVVDC

TIG

ROSS

O-R

ED

NERO

-BLA

CK

ROSS

O-R

ED

GND

ISO

+24V

-FAN

+24V

-FAN

1212 050.000X.0061

JP2

3

JP3

2 16 5 4

JP1

ROSS

O-R

ED+2

4V-F

AN

NERO

-BLA

CK

ROSS

O-R

ED

NERO

-BLA

CK

GND

ISO

+24V

-FAN

GND

ISO

M VDC

VDC

MM VDC

VDC

M

POW

ER_P

ULSE

_VER

SIO

N

GND

-ISO

E

FG

H

D

JI

CB

A

A

CAN-

H

CAN-

L

GND

-REM

+5V-

REM

D C B

+24V

-ISO

EGH F

NERO

-BLA

CK

ROSS

O-R

ED

12

2 1

IR

B C

F E

D

A

P-T/

CONT

-PED

IJ

GND

-ISO

D FC

RIF-

EXT

PRES

-PED

+10V

-ISO

EA B

VDC

M

+

+ -

+-

050.XXXX.0111

TIG

H.F.

JP2

022.0002.0296

050.

XXXX

.012

5

JP20

050.

000X

.011

2

JP1

JP3

J1JP2

23

41

HF

JP2

050.

XXXX

.002

7J2J1

4

4

21

JP1

1 2 3

65

34

022.

0002

.025

7

GND

_ISO

+24V

_ISO

N.C.

1 32

JP19

GND

VOUT

JP26

31

21

24

JP17

CANH

GND-REM

CANL

+34V-REM

+5V-REM

GND-REM

12

15

46

23

JP9

TERM-FAN

VOUT

GND

RELE'-POT

RIC-MACCHINA

POT

JP12

32

14

15

32

4

I-HALL

-15V

AL-IN

+15V

RID-MOD

+12V

GND

GND

+15V

RIF

JP1

96

78

1312

1011

1514

16

JP1-

FLAT

16VI

E

15

23

414

96

78

1310

1112

1516

L

J2 J3

4 1

JP2

JP1

4

1

1

4

21

21

050.

XXXX

.005

4

JP3

JP2

21

56

34

108

79

JP5

21

022.

0002

.007

4

6

6

3 4

43

5

5

1 2

212

2

1

1

64 5

022.

0002

.023

8

2 31

J1

050.XXXX.0053

022.

0002

.024

0

JP27

COM CU

GND_ISO

ALCU

COM RELE'

43

21

43

JP28

13

JP18

6 12345

230V

AC-1

48VA

C-2

48VA

C-1

7891012 11

230V

AC-2

18VA

C-2

24VA

C-3

24VA

C-4

24VA

C-1

12

141516

18VA

C-1

33VA

C-1

24VA

C-2

33VA

C-2

JP6

43

21

JP5

21

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

34

J2J4

1235 4

JP1

6789

INTE

RRUT

TORE

MAI

NS S

WIT

CH

48VA

C-2

48VA

C-1

33VA

C-1

24VA

C-2

24VA

C-1

24VA

C-4

24VA

C-3

400V

AC

230V

AC

18VA

C-2

33VA

C-2

18VA

C-1

0VAC

F1 6

X32

2A50

0V @

BLU-BLUE


MARRONE-BROWN

022.0002.0073

4

JP4

-+

J5 J3 J1

022.

0002

.009

5

R 22

K

JP3

21

32

1400VAC-2

400VAC-1

ALCU

GND ISO

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

NERO

-BLA

CK

GIA

LLO

_VER

DE -

YELL

OW

_GRE

EN

16 10111214 1315J61

022.

0002

.024

1

NERO

-BLA

CK

NERO

-BLA

CK

JP2

2

65

3

EARTH

CONN

-ILM

EAL

CU09

050.

XXXX

.005

7

J3J21

2T

43

5

J1

JP1

21

CONN-ILME AL CU09

34

1

52

022.

0002

.019

0

PETR S

022.0010.0007

HALL

41

050.

XXXX

.010

5 J4J2

J3

SNUB

BER

J5

J1

022.

0002

.030

2

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


62

ENGLISH

13.3 “REMOTE 1” CONNECTOR

Cod.021.0004.1509

13.4 “IR” CONNECTOR

Cod.021.0004.1001

13.5 TORCH CONNECTOR (front panel)

cod. 021.0004.3360Torch Up/Down Torch

13.6 REMOTE CONTROL CONNECTOR (back panel)

cod. 021.0004.0602Torch with Potentiometer

Pot= 2Kohm - 10KohmREMOTE CONTROLLERPot= 2Kohm - 10Kohm

FOOT PEDAL REMOTE CONTROLLERPot= 2Kohm - 10Kohm


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


63

1

2

3

4

5

6

6

7

8

9

10

1213

14

1516 17

18

19

21

4

22

23

11

11

2425

2627

29

2830

31

32

3334

35

36

37

38

39

40

41

42

43

44

45

46

4850

49

51

52

5354

55

56

57

58

5960

61

62

63

69

6768

66

65

64

71

70

72

73

75

74

76

77

78

79

5

80

47

20

ENGLISH

14 SPARE PARTS

14.1 CRUISER 322T - POWER PULSE 322T


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


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N° CODE DESCRIPTION1 014.0002.0010 KNOB WITH CAP2 013.0023.0451 FRONT PANEL LABEL3 050.5138.0000 COMPLETE LOGIC FRONT PANEL4 012.0007.0010 FRONT/REAR PLASTIC PANEL5 012.0007.0020 PLASTIC LOUVRE6 011.0013.0021 FRONT/REAR PLATE7 040.0001.0017 THREE-POLE SWITCH8 016.4107.0001 LED HOLDER9 022.0002.0190 LED WIRING

10 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET

11 021.0001.0279 OUTPUT SOCKET12 050.0001.0076 AMPHENOL CONNECTOR BOARD13 022.0002.0224 REMOTE LOGIC BOARD WIRING14 040.0007.1315 FUSE15 011.0002.0036 SOLENOID VALVE BLOCK16 016.5001.1132 HOSE ADAPTER17 050.0001.0111 OUTPUT FILTER BOARD18 045.0006.0085 (-) SOCKET COPPER BRACKET19 045.0006.0084 (+)SOCKETCOPPERBRACKET20 045.0006.0104 HF COPPER BRACKET21 045.0006.0098 HALL SENSOR COPPER BRACKET22 011.0013.0041 HALL SUPPORT PLATE23 041.0004.0501 HALL EFFECT SENSOR24 032.0002.2403 ISOTOP DIODE25 040.0003.1080 TERMALSWITCH80°CL=130mm26 040.0003.1002 TERMALSWITCH75°CL=200mm

27 045.0006.0088 DIODES-TRANSFORMER COP-PER BRACKET

28 045.0006.0071 (-/+)DIODECOPPERBRACKET

29 045.0006.0086 DIODES-MODULE SHORT BRA-CKET

30 050.0003.0044 SNUBBER BOARD31 050.0001.0119 PRIMARYCAPACITORBOARD32 050.0003.0038 DIODE BRIDGE BOARD33 050.0003.0036 COMPLETE POWER BOARD34 011.0013.0037 COVER PANEL SUPPORT PLATE35 011.0000.0911 LEFT COVER36 011.0000.0901 UPPER COVER

37 050.0028.0080"PULSE BOARD (ONLY 322 POWER PULSE VER-SION)"

38 050.0002.0068 LINE FILTER BOARD39 050.0002.0052 SUPPLIES BOARD40 041.0006.0006 TOROIDAL TRANSFORMER41 050.0003.0027 HF BOARD

42 050.0002.0057 POWER SUPPLY CONTROL BO-ARD

N° CODE DESCRIPTION43 016.0010.0001 BOARDS SUPPORT GUIDE44 050.0001.0140 BUS BOARD45 050.0001.0112 OUTPUT FILTER BOARD46 011.0013.0023 UPPER PLATE47 011.0013.0044 BOARD SUPPORT PLATE48 050.0001.0147 LINE FILTER BOARD49 022.0002.0156 17 PIN CABLE50 017.0001.5542 SOLENOID VALVE51 011.0002.0018 SOLENOID VALVE PLATE52 021.0005.0001 230V SOCKET53 013.0000.7000 REAR PANEL54 045.0000.0017 CABLE CLAMP55 021.0014.0303 RS-232 CONNECTOR CAP56 045.0002.0014 SUPPLYCABLE57 021.0004.2993 10 PIN CONNECTOR CAP58 021.0013.0007 ILME CONNECTOR CAP59 022.0002.0073 CU CONNECTOR CABLE60 016.0011.0004 FUSE HOLDER CAP61 040.0006.1880 FUSE HOLDER62 022.0002.0152 RS-232 CABLE63 022.0002.0284 10 PIN CONNECTOR CABLE64 012.0007.0040 CAP65 011.0013.0034 REAR PLATE66 011.0013.0040 RIGHT TUNNEL SUPP. PLATE67 011.0013.0039 LEFT TUNNEL SUPP. PLATE68 015.0001.0017 HEAT SINK69 011.0013.0032 VENTILATION SHROUD70 003.0002.0017 FAN71 011.0013.0033 INTERNAL FAN SUPPORT72 044.0004.0026 OUTPUT INDUCTOR73 042.0003.0041 POWER TRANSFORMER74 044.0003.0009 HF COIL75 046.0004.0012 PLASTIC SUPPORT FOR HF76 011.0013.0022 FRONT SOCKETS PLATE77 011.0013.0020 LOWER COVER78 016.0009.0003 RUBBER FOOT79 011.0000.0921 RIGHT COVER80 021.0004.2994 17 PIN CONNECTOR CAP


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WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


65

1

2

76

77

5

67

89

10

11

12

13

14

15

16

17

18

19

21

22

23

24

25

26

27

28

29

30

313

2

34

35

36

37

38

39

6

5

54

55

56

57

58

59

60

61

62

6364

65

68

17

72

71

71

73

75

79

69

74

41

70

59

43

44

51

48

49

50

47

52

66

53

67

45

46

42

20

3

78

40

4

15

81

80

33

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ENGLISH

14.2 CRUISER 402/502T - POWER PULSE 402/502T


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


66

ENGLISH

N° CODE DESCRIPTION1 014.0002.0010 KNOB WITH CAP

213.0011.0901 FRONT PANEL LABEL (402T)013.0011.1001 FRONT PANEL LABEL (502T)

3 046.0004.0012 PLASTIC SUPPORT FOR HF

4050.0021.0080 PULSE BOARD (ONLY 402T PO-

WER PULSE VERSION)

050.0022.0080 PULSE BOARD (ONLY 502T PO-WER PULSE VERSION)

5 012.0007.0010 FRONT/REAR PLASTIC PANEL6 011.0013.0021 FRONT/REAR PLATE7 040.0001.0016 THREE-POLE SWITCH

8 021.0001.0278 HIGH ISOLATION OUTPUT SO-CKET

9 016.5001.1303 RINGNUT10 011.0013.0022 FRONT SOCKETS PANEL11 050.0001.0076 AMPHENOL CONNECTOR BOARD12 011.0002.0036 SOLENOID VALVE BLOCK13 016.5001.1132 HOSE ADAPTER14 045.0006.0098 HALL SENSOR COPPER BRACKET15 040.0003.1007 THERMAL CUT-OUT16 032.0002.2403 ISOTOP DIODE

17 045.0006.0090 DIODES-TRANSFORMER COP-PER BRACKET

18 045.0006.0091 ISOTOP/SOCKET COPPER BRA-CKET

19 050.0001.0105 SNUBBER BOARD20 022.0002.0284 10 PIN CONNECTOR CABLE21 011.0013.0037 COVER PANEL SUPPORT PLATE22 011.0000.0911 LEFT COVER PANEL23 016.4107.0001 LED HOLDER24 041.0004.0052 HALL EFFECT SENSOR25 050.0001.0111 OUTPUT FILTER BOARD26 045.0006.0085 (-) SOCKET COPPER BRACKET27 045.0006.0084 (+)SOCKETCOPPERBRACKET28 044.0003.0009 HF COIL29 042.0003.0042 POWER TRANSFORMER30 016.0009.0003 RUBBER FOOT31 011.0013.0020 LOWER COVER32 044.0004.0024 OUTPUT INDUCTOR33 044.0004.0022 INPUT INDUCTOR34 011.0013.0033 INTERNAL FAN SUPPORT35 011.0000.0921 RIGHT COVER PANEL36 003.0002.0017 FAN37 011.0013.0032 VENTILATION SHROUD38 011.0013.0040 RIGHT TUNNEL SUPP. PLATE39 011.0013.0034 REAR PLATE40 022.0002.0239 REMOTE LOGIC CABLE

N° CODE DESCRIPTION41 050.0002.0054 COMPLETE POWER BOARD42 021.0004.2994 17 PIN CONNECTOR CAP43 022.0002.0152 RS-232 CABLE44 013.0000.7000 REAR PANEL45 022.0002.0073 C.U.POWERSUPPLYWIRING46 021.0013.0007 ILME CONNECTOR CAP47 021.0014.0302 RS-232 CONNECTOR CAP48 016.0011.0004 FUSE HOLDER CAP49 045.0002.0009 SUPPLYCABLE50 021.0005.0001 230V SOCKET51 040.0006.1880 FUSE HOLDER52 045.0000.0017 CABLE CLAMP53 011.0002.0018 SOLENOID VALVE PLATE54 050.0002.0061 FAN AND C.U. CONTROL BOARD55 041.0006.0006 AUXILIARYTRANSFORMER56 050.0002.0053 MAINS FILTER BOARD57 031.1005.0228 CAPACITOR58 050.0003.0027 HF BOARD59 021.0001.0279 OUTPUT SOCKET60 011.0000.0901 UPPER COVER61 050.0002.0052 SUPPLIES BOARD62 050.0003.0055 BUS BOARD63 050.0001.0112 OUTPUT FILTER BOARD64 030.0017.2202 RESISTOR

65 032.0001.8216 THREE PHASE RECTIFIER BRID-GE

66 017.0001.5542 SOLENOID VALVE67 022.0002.0240 17 PIN CABLE

68 050.0002.0057 POWER SUPPLY CONTROL BO-ARD

69 016.0010.0001 BOARDS SUPPORT GUIDE70 022.0002.0190 LED WIRING71 012.0007.0020 PLASTIC LOUVRE72 045.0006.0089 DIODE-DIODE BRACKET73 012.0007.0040 CAP

7450.5081.0000 COMPLETE FRONT LOGIC PANEL

(402T)

050.5082.0000 COMPLETE FRONT LOGIC PANEL (502T)

75 011.0013.0023 UPPER PLATE76 015.0001.0017 HEAT SINK77 011.0013.0039 LEFT TUNNEL SUPP. PLATE

78 050.0001.0125 CURRENT SENSOR MANAGE-MENT BOARD

79 046.0004.0018 HF PLUG SUPPORT80 011.0013.0049 INTERNAL FAN GRID81 021.0004.2993 10 PIN CONNECTOR CAP


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


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ENGLISH

N° CODE DESCRIPTION82 040.0007.1200 FUSE

N° CODE DESCRIPTION

021.0000.0001 TORCH CONNECTORS COMPLE-TE KIT

1 016.5001.0822 SLEEVE HOSE ADAPTER FOR RUBBER HOSE

2 016.0007.0001 HOSECLAMPØ=11-133 016.0007.0709 HOSECLAMPØ=07-09

4 016.5001.0821 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10

5 021.0004.3360 AMPHT3360-001 M/5V. VOL. CON-NECTOR

6 016.5001.1311 NUT M107 016.5001.0823 NUT 1/4


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Cod. 006.0001.168023/05/2018 V.2.7 Cruiser 322/402/502T


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T +32 (0)9 355 74 26F +32 (0)9 355 92 01

WELD THE WORLD

Cod. 006.0001.168023/05/2018 V.2.7


69

ENGLISH


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

Cod. 006.0001.168023/05/2018 V.2.7


T +32 (0)9 355 74 26F +32 (0)9 355 92 01

Welda - Lassen | Machines | Tools · 2019-01-30 · WELD THE WORLD Cod. 006.0001.1680 23/05/2018...

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Transcript of Welda - Lassen | Machines | Tools · 2019-01-30 · WELD THE WORLD Cod. 006.0001.1680 23/05/2018...