Weld PowerFinalNew.pdf

An Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited Publication

WELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCES

AC ARC Welders ¥ Motor Generators ¥ Diesel Engine Driven Welding Sets ¥ Welding Rectifiers ¥ MIG / MAG Welding

Outfits (Diode Types, Thyristorised Types) ¥ DC and AC/DC TIG Welding Outfits ¥ Submerged Arc Welding Equipment

E-RANGE PRODUCTSE-RANGE PRODUCTSE-RANGE PRODUCTSE-RANGE PRODUCTSE-RANGE PRODUCTS

E-Series Transformers ¥ Cutting Equipment & Accessories

PROJECT ENGINEERING PRODUCT & SERVICESPROJECT ENGINEERING PRODUCT & SERVICESPROJECT ENGINEERING PRODUCT & SERVICESPROJECT ENGINEERING PRODUCT & SERVICESPROJECT ENGINEERING PRODUCT & SERVICES

Thermal Engineering ¥ Combustion Engineering ¥ Welding Automation Products & Systems

TECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICES

W eldTech Centre (Pre Sales, After Sales Services and Training Services) ¥ Technology Development Centres

(Standard/Customised Product Development Services and Technology/Application Related Services)

The selection will be backed by an excellent pre and post sales networkThe selection will be backed by an excellent pre and post sales networkThe selection will be backed by an excellent pre and post sales networkThe selection will be backed by an excellent pre and post sales networkThe selection will be backed by an excellent pre and post sales network

to ensure timely delivery and service.to ensure timely delivery and service.to ensure timely delivery and service.to ensure timely delivery and service.to ensure timely delivery and service.

A DOR WELDING LIMITED pays a

tribute to discerning customers who subscribe

to quality, productivity and safety. Since 1951, the

Company has delivered to customers, quality equipment

through continuous applications research, technology

updates and absorbed learnings. The wide experience

it has gained from overseas partners has helped the

Company in fulfilling crucial requirements of core

industries.

The Company renews its pledge of unstinted

commitment to quality matched by a strong sense of

customer focus and a sustained culture of innovation.

Quality ConsciousnessQuality ConsciousnessQuality ConsciousnessQuality ConsciousnessQuality Consciousness

Quality is the invaluable component, which goes into

every product that bears the Ador Welding name. The

Company has come to an enviable high in the Global

Quality Management system. This ensures that

customers receive error-free, cost efficient

products.

The Plants are certified under the latest ISO-9001:2000

Series Quality Standards the first of its kind to be

obtained in the welding industry. The Plants are the pride

of Ador Welding and are in themselves the new industry

benchmarks.

W e, at ADOR WELDING, endeavor to keep pace with

the technological innovations and offer our customers

state-of-the-art technology. The gamut covers a wide

range of welding power sources, cutting products,

project engineering solutions, welding training and

consultancy in upgrading application processes and

personnel.

This technical handbook provides in-depth details on

scope, applications, specifications, salient features and

services.

The widest range includes:


INDEX

Welding Power Sources, Cutting Products, Accessories, Project Engineering Division & ServicesWelding Power Sources, Cutting Products, Accessories, Project Engineering Division & ServicesWelding Power Sources, Cutting Products, Accessories, Project Engineering Division & ServicesWelding Power Sources, Cutting Products, Accessories, Project Engineering Division & ServicesWelding Power Sources, Cutting Products, Accessories, Project Engineering Division & Services

No.No.No.No.No. ProductsProductsProductsProductsProducts MMMMModelsodelsodelsodelsodels PagePagePagePagePage

IIIII HELP ME CHOOSE - HELP ME CHOOSE - HELP ME CHOOSE - HELP ME CHOOSE - HELP ME CHOOSE - POWER SOURCE SELECTION GUIDE 1-6

IIIIIIIIII AC ARC WELDERSAC ARC WELDERSAC ARC WELDERSAC ARC WELDERSAC ARC WELDERS

1. Air Cooled RED Series RED 403 & RED 503 7-82. Air Cooled TPA Series TPA 303 & TPA 403 7-8

IIIIIIIIIIIIIII WELDING MOTOR GENERATORWELDING MOTOR GENERATORWELDING MOTOR GENERATORWELDING MOTOR GENERATORWELDING MOTOR GENERATOR

1. Motor Generator Supergen Series SUPERGEN 320 9

IVIVIVIVIV DIESEL ENGINE DRIVEN WELDING SETSDIESEL ENGINE DRIVEN WELDING SETSDIESEL ENGINE DRIVEN WELDING SETSDIESEL ENGINE DRIVEN WELDING SETSDIESEL ENGINE DRIVEN WELDING SETS

1. Super Challenger Series ED Sets SC 300/400/500 10-11

VVVVV WELDING RECTIFIER SETSWELDING RECTIFIER SETSWELDING RECTIFIER SETSWELDING RECTIFIER SETSWELDING RECTIFIER SETS

1. Champ Series CHAMP 150 12CHAMP 220/350 13

2. Thyroluxe Series THYROLUXE 401/600 143. Special POWERCON 400 15

VIVIVIVIVI MIG/MAG WELDING OUTFITSMIG/MAG WELDING OUTFITSMIG/MAG WELDING OUTFITSMIG/MAG WELDING OUTFITSMIG/MAG WELDING OUTFITS

1. Maximig Series MAXIMIG 251/251 CD 16-172. Ranger Series RANGER 400/600 18-19

VIIVIIVIIVIIVII TIG WELDING OUTFITSTIG WELDING OUTFITSTIG WELDING OUTFITSTIG WELDING OUTFITSTIG WELDING OUTFITS

1. Champtig Series CHAMPTIG 220 202. Adortig Series Control Units ADOR TIG AD-25/30, D-30 21-223. DC & AC/DC TIG Control Units HF 2000/2000AD 23

VIIIVIIIVIIIVIIIVIII SSSSSUBMERGED ARC WELDING OUTFITSUBMERGED ARC WELDING OUTFITSUBMERGED ARC WELDING OUTFITSUBMERGED ARC WELDING OUTFITSUBMERGED ARC WELDING OUTFITS

1. Maestro Series MAESTRO 600/600-01/600-02/600-03/800/800-01/ 24-25800-02/ 800-03/1000/1000-01/1000-02/1000-03/1200/1200-01/1200-02/1200-03/

IXIXIXIXIX PLASMA CUTTING OUTFITPLASMA CUTTING OUTFITPLASMA CUTTING OUTFITPLASMA CUTTING OUTFITPLASMA CUTTING OUTFIT

1. Air Plasma Cutting System AP 100 26

XXXXX E-SERIES WELDING TRANSFORMERSE-SERIES WELDING TRANSFORMERSE-SERIES WELDING TRANSFORMERSE-SERIES WELDING TRANSFORMERSE-SERIES WELDING TRANSFORMERS

1. E-Range AC ARC W elders E-WELMAC -150/190/151/191

DOUBLE RACER, DOUBLE HORSE, DOUBLE STALLION 27-28XIXIXIXIXI E-RANGE - CUTTING ACCESSORIESE-RANGE - CUTTING ACCESSORIESE-RANGE - CUTTING ACCESSORIESE-RANGE - CUTTING ACCESSORIESE-RANGE - CUTTING ACCESSORIES

1. Oxygen & Acetylene (Single Stage)Gas Regulators SILVERLINE 4821 S/O, SILVERLINE 4822 S/A 29

2. Oxygen & Acetylene (Two Stage)Gas Regulators GOLDLINE 7021 S/O, GOLDLINE 7022 S/A 29

3. Gas Cutting Torches 303 NM 304. Portable Gas Cutting Machine PANTHER NM 305. Flashback Arrestor SLIMGUARD 82 (TORCH MOUNTED TYPE) 31

THERMOGU ARD 83 (REGULATOR MOUNTED)6. Gas Cutting Outfits CUTMA STER 300 E/CUTPACK 300 E 32

XIIXIIXIIXIIXII E-RANGE - ACCESSORIESE-RANGE - ACCESSORIESE-RANGE - ACCESSORIESE-RANGE - ACCESSORIESE-RANGE - ACCESSORIES

1. Electrode Drying Oven Types ADORPOR T/ADORDRY I /ADORDRY II 332. Retrofit Wire Feeders UNIFEED-20/40, WF-20(F)/WF-40(F) 343. Wire Feeders FEEDLITE-20(FE)/20(FD)/40(FE)/40(FD)/40(FE)H 354. Hi-Pro MIG/MAG Torches HI-PRO 180/250/260/400 365. MTG MIG/MAG Torches MTG-250/400/600 376. TIG Torches HI-PRO TIG 200-4/8, HI-PRO TIG 201-4/8,

HI-PRO TIG 151-4,BTW -30T-4/8 & BTW -50-5/8

7. Gouging Torches CAG-9/15 39

XXXXXIIIIIIIIIIIIIII PROJECT ENGINEERING SERVICESPROJECT ENGINEERING SERVICESPROJECT ENGINEERING SERVICESPROJECT ENGINEERING SERVICESPROJECT ENGINEERING SERVICES1. Thermal Engineering 40-412. Combustion Engineering 42-433. W elding Automation Products & Services 44-49

XXXXXIVIVIVIVIV TECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICESTECHNICAL SERVICES1. Customer Care Centre 502. Technology Development Centre 503. W eldTech Centre 50

Note: In view ofNote: In view ofNote: In view ofNote: In view ofNote: In view of continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience rrrrregretted.egretted.egretted.egretted.egretted.


HELP ME CHOOSE

Selection GuideSelection GuideSelection GuideSelection GuideSelection GuideWELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCESWELDING POWER SOURCES

&&&&&

PROCESSESPROCESSESPROCESSESPROCESSESPROCESSES

1


The best welding equipment for desired application

STEPSTEPSTEPSTEPSTEP 11111 Metal Joining & Cutting Process SelectionMetal Joining & Cutting Process SelectionMetal Joining & Cutting Process SelectionMetal Joining & Cutting Process SelectionMetal Joining & Cutting Process Selection

Select a process for a given metal you want to join from the table given below

WELDING PROCESSWELDING PROCESSWELDING PROCESSWELDING PROCESSWELDING PROCESS CUTTING PROCESSCUTTING PROCESSCUTTING PROCESSCUTTING PROCESSCUTTING PROCESS

Metal TypeMetal TypeMetal TypeMetal TypeMetal Type STICK MIG FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC PLASMA

STEEL � � � � � � �

STAINLESS STEEL � � � � � � �

ALUMINIUM � � � �

CAST IRON � � �

COPPER, BRASS � � � �

TITANIUM � �

MAGNESIUM ALLOYS � �

SKILL LEVEL MODERA TE LOW LOW MODERA TE HIGH HIGH MODERA TE MODERA TE HIGH

Welding & Cutting ProWelding & Cutting ProWelding & Cutting ProWelding & Cutting ProWelding & Cutting Process Selectioncess Selectioncess Selectioncess Selectioncess Selection

It is possible that more than one welding process can be used for a given requirement.Hence to facilitate selection, study and understand the advantages of each process as given below.

STEPSTEPSTEPSTEPSTEP 22222

AAAAA SMAW/MMAW/STICK WELDINGSMAW/MMAW/STICK WELDINGSMAW/MMAW/STICK WELDINGSMAW/MMAW/STICK WELDINGSMAW/MMAW/STICK WELDING

BBBBB GMAW/MIG/MAG/GMAW/MIG/MAG/GMAW/MIG/MAG/GMAW/MIG/MAG/GMAW/MIG/MAG/CONTINUOUS WELDINGCONTINUOUS WELDINGCONTINUOUS WELDINGCONTINUOUS WELDINGCONTINUOUS WELDING

CCCCC FLUX CORED (FCAW) MIG/MAGFLUX CORED (FCAW) MIG/MAGFLUX CORED (FCAW) MIG/MAGFLUX CORED (FCAW) MIG/MAGFLUX CORED (FCAW) MIG/MAG

DDDDD SUBMERGED ARC WELDING (SAW)SUBMERGED ARC WELDING (SAW)SUBMERGED ARC WELDING (SAW)SUBMERGED ARC WELDING (SAW)SUBMERGED ARC WELDING (SAW)

EEEEE TIG WELDING (GTAW)TIG WELDING (GTAW)TIG WELDING (GTAW)TIG WELDING (GTAW)TIG WELDING (GTAW)

FFFFF AIR PLASMA ARC CUTTINGAIR PLASMA ARC CUTTINGAIR PLASMA ARC CUTTINGAIR PLASMA ARC CUTTINGAIR PLASMA ARC CUTTING

� Most suitable for outside/open door use� One of jobs or low volume jobs� Better accessibility for intricate joints� Ideal for dirty/rusty surfaces

� Suitable for high welding productivity� Most suitable for relatively thinner sheets� Very neat and clean welding without removable slag� Easy to learn for welders

� Suitable for deep penetration for welding thicksections with less nos. of runs

� Provides higher welding deposition rates� Gives excellent weld bead shape

� Most suitable where excellent mechanicalproperties are required

� Ideally suitable for heavy duty longitudinalstructures like girders

� High deposition rates gives higher welding productivity� Gives excellent weld bead shape

� Used where highest quality welding is required� Gives precise welding with very good welding finish� Most suitable for thinnest sheets where better heat input

controls are required and very minimal distortions allowed

� Used with almost all electrical conducting metals� Distortion free, dross free, burr free, narraw kert

with clean cuts, compared to carbon arc cutting.

2


STEPSTEPSTEPSTEPSTEP 33333 Additional Check ListAdditional Check ListAdditional Check ListAdditional Check ListAdditional Check List

Also check for following along with above mentioned process advantages

* Consult factory / Technical Marketing team for extreme power supply and environmental conditions

1) POWEPOWEPOWEPOWEPOWER SUPPLY CONDITIONS*R SUPPLY CONDITIONS*R SUPPLY CONDITIONS*R SUPPLY CONDITIONS*R SUPPLY CONDITIONS* � Stable / Unstable / Very Low / Very High voltage condition

2) ENVIRONMENTAL CONDITIONS*ENVIRONMENTAL CONDITIONS*ENVIRONMENTAL CONDITIONS*ENVIRONMENTAL CONDITIONS*ENVIRONMENTAL CONDITIONS* � Chemical (Acidic) Contamination. Conducting Dust Contamination

3) BUDGETBUDGETBUDGETBUDGETBUDGET � Economy

STEPSTEPSTEPSTEPSTEP 44444 Slelection of Work Load & Duty CycleSlelection of Work Load & Duty CycleSlelection of Work Load & Duty CycleSlelection of Work Load & Duty CycleSlelection of Work Load & Duty Cycle

Workload/Usage/DutyWorkload/Usage/DutyWorkload/Usage/DutyWorkload/Usage/DutyWorkload/Usage/Duty Likely Duty CycleLikely Duty CycleLikely Duty CycleLikely Duty CycleLikely Duty Cycle Welding Current Range RecommendedWelding Current Range RecommendedWelding Current Range RecommendedWelding Current Range RecommendedWelding Current Range Recommended

Light DutyLight DutyLight DutyLight DutyLight Duty20% to 35% Upto 225 AmpsSingle Shift

Medium DutyMedium DutyMedium DutyMedium DutyMedium Duty>35% to 60% 225 Amps to 300 AmpsSingle or Two Shift

Heavy DutyHeavy DutyHeavy DutyHeavy DutyHeavy Duty>60% to 100% More than 300 AmpsTwo or Three Shift

STEPSTEPSTEPSTEPSTEP Model Selection TableModel Selection TableModel Selection TableModel Selection TableModel Selection Table

After selecting process, duty cycle and going through additional checklist,select the best fit model from the table given below

Process Product Group Model CurrentDuty Cycle-

Classification

W elding

Characteristic

InputSupply

TransformerTransformerTransformerTransformerTransformer RED 403 60-400 60% - H

RED 503 80-500 60% - H

TPA 303 40-300 60% - M

TPA 403 60-400 60% - H

RectifiersRectifiersRectifiersRectifiersRectifiers Champ 150 5-150 20% - LInverter based

Champ 220 5-220 35% - L

Champ 350 5-350 35% - M/H

ThyristorisedThyroluxe 401 10-400 60%-H

Thyroluxe 600 20-600 60% - H

Special PowerCon 400 10-400 60%-H

MG SetMG SetMG SetMG SetMG Set Supergen 320 35-320 60% - H

ED SetED SetED SetED SetED Set SC 225 50-225 60% - L

SC 300 40-300 60% - M

SC 320 35-320 60% - H

SC 400 50-400 60% - H

SC 500 60-500 60% - H

SMAWSMAWSMAWSMAWSMAW

(Stick Welding)

3

55555



Classification

W elding

Characteristic

InputSupply

MIG/MAG OutfitMIG/MAG OutfitMIG/MAG OutfitMIG/MAG OutfitMIG/MAG Outfit Maximig 251 A 250 max. 60% - M

Diode basedMaximig 251 B 250 max. 60% - M

Maximig 251 C 250 max. 60% - M

Maximig 251 D 250 max. 60% - M

Maximig251CD A 250 max. 60% - M

Maximig251CD B 250 max. 60% - M

Maximig251CD C 250 max. 60% - M

Maximig251CD D 250 max. 60% - M

¥ CD models are recommended for fixed station/fix job station type application.

¥ All models are recommended with 2 roll drive suitable for 0.8/1.2 mm solid wire.

Models with suffix

A are with MTG250 (E) torch & Wire feeder feedlite 20 (FE)

B are with MTG250 torch & Wire feeder feedlite 20 (FD)

C are with HIPR0250 (E) torch & Wire feeder feedlite 20 (FE)

D are with HIPR0250 (S) torch & Wire feeder feedlite 20 (FD)

¥ Rollers with U groove arc recommended for Aluminium Wire

¥ Rollers with knurling groove arc recommended for Flux Cored Wire

¥ Rollers with V groove arc recommended for Solid Steel Wire

GMAW

(MIG MAG Welding)

MIG/MAG OutfitMIG/MAG OutfitMIG/MAG OutfitMIG/MAG OutfitMIG/MAG Outfit Ranger 400 A 400 max. 60% - H

ThyristorisedRanger 400 B 400 max. 60% - H

Ranger 400 C 400 max. 60% - H

Ranger 400 D 400 max. 60% - H

Ranger 400 E 400 max. 60% - H

Ranger 400 F 400 max. 60% - H

Ranger 600 A 600 max. 60% - H

Ranger 600 B 600 max. 60% - H

Ranger 600 C 600 max. 60% - H

Ranger 600 D 600 max. 60% - H

¥ Ranger 400 are recommended with 2 roll or 4 roll type wire feeders.

¥ Ranger 600 are always recommended with 4 roll type wire feeders.

¥ All 4 roll wire feeder models are suitable for Solid wire - 1.6 mm,

Flux cored wire - 1.2/1.6 mm, Aluminium/SS wires - 1.2/1.6 mm

¥ Models with suffix

A are with HIPRO - 400 (E) torch & Wire feeder feedlite 20 (FE)

B are with HIPRO - 400 (S) torch & Wire feeder feedlite 20 (FD)

C are with HIPRO - 400 (E) torch & Wire feeder feedlite 40 (FE)

D are with HIPRO - 400 (S) torch & Wire feeder feedlite 40 (FD)

E are with HIPRO - 400 (E) torch & Wire feeder feedlite 20 (PE)

F are with HIPRO - 400 (D) torch & Wire feeder feedlite 20 (PD)

¥ Rollers with U groove arc recommended for Aluminium Wire

¥ Rollers with knurling groove arc recommended for Flux Cored Wire

¥ Rollers with V groove arc recommended for Solid Steel Wire

FCAW

GMAWGMAWGMAWGMAWGMAW

(MIG MAG Welding)

FCAWFCAWFCAWFCAWFCAW

4



Classification

W elding

Characteristic

InputSupply

HF 2000 200 max. 60% - L

Adortig D30 300 max. 60% - H

HF 2000 AD 200 max. 60% - L

Adortig AD25/30300 max. 60% - M

Champ Tig 220 5-220 60% - L

Maestro 600 600 max. 60% - H

Maestro 600 01 600 max. 60% - H

Maestro 600 02 600 max. 60% - H

Maestro 600 03 600 max. 60% - H

Maestro 800 800 max. 60% - H

Maestro 800-01 800 max. 60% - H

Maestro 800-02 800 max. 60% - H

Maestro 800-03 800 max. 60% - H

Maestro 1000 1000 max. 60% - H

Maestro 1000-01 1000 max. 60% - H

Maestro 1000-02 1000 max. 60% - H

Maestro 1000-03 1000 max. 60% - H

Maestro 1200 1200 max. 60% - H

Maestro 1200-1 1200 max. 60% - H

Maestro 1200-2 1200 max. 60% - H

Maestro 1200-3 1200 max. 60% - H

¥ Maestro-600/800/1000/1200 models are tractor mounted ver-

sions with WH-15 welding head.¥ Maestro-600-01/800-01/1000-01/1200-01 models are boommounted with WH-15-01 welding head and all three axis X, Y, Zmovements are manually operated.

¥ Maestro-600-02/800-02/1000-02/1200-02 models are boommounted with WH-15-02 welding head and Z,X axis movementsare motorised but Y axis movements is manually operated.

¥ Maestro 600-03/800-03/1000-03/1200-03 models are boommounted with WH-15-03 welding head and all three axis X,Y,Zmovements are motorised.

GTAWGTAWGTAWGTAWGTAW

(TIG Welding)

TIGTIGTIGTIGTIG(Control Units)(Control Units)(Control Units)(Control Units)(Control Units)

Diode basedDC

Diode based

AC/DC

Inverter basedOutfit

SAW OutfitSAW OutfitSAW OutfitSAW OutfitSAW OutfitDiode based

AP 100 100 max 60% - M

Air PlasmaAir PlasmaAir PlasmaAir PlasmaAir PlasmaCutting OutfitCutting OutfitCutting OutfitCutting OutfitCutting Outfit

Diode based

AIR PLASMAAIR PLASMAAIR PLASMAAIR PLASMAAIR PLASMA(Cutting)

SAWSAWSAWSAWSAW

5


Few Examples of best fit welding equipment selection

THYROLUXE 401 /600THYROLUXE 401 /600THYROLUXE 401 /600THYROLUXE 401 /600THYROLUXE 401 /600

¥ Heavy Duty, 16-24 Hrs. Daily use applicationsHeavy Structure, M.S. site facbrication,Assly, Repairs, Maintenance jobs

¥ MMA / TIG welding processes

¥ Large volume production

¥ Mobile

¥ 2 to 8 mm dia.-Continuous Usage.

¥ Ideal for Heavy Industrial usage.

¥ Low-moderate welder skill

¥ 600 Amps rectifier suitable for gaugingapplication

MAXIMIG 251 CD /400 CDMAXIMIG 251 CD /400 CDMAXIMIG 251 CD /400 CDMAXIMIG 251 CD /400 CDMAXIMIG 251 CD /400 CD

¥ Suitable for Fixed Station Applications

¥ Avoids cable entanglements-Reducesmaintenance

¥ Cheapest option

¥ Small-Medium volume production

¥ Suitable for-251 CD : 1-5 mm thk.

400 CD : 1-10 mm thk

¥ Low-moderate operator skill

¥ Occupies less floor space

¥ Just connect electrical supply, gas connectionand torch-equipment ready for use

¥ Spot timer for stich/Tack welding applications-enhancing productivity multifold

MAXIMIG 251/400/RANGERMAXIMIG 251/400/RANGERMAXIMIG 251/400/RANGERMAXIMIG 251/400/RANGERMAXIMIG 251/400/RANGER

400/600400/600400/600400/600400/600

¥ Suitable for applications requiring largeworking area - coverage can beincreased in multiples of 5 mtr length.

¥ Small / Medium / Large volumeproduction

¥ Spot timer for Stich / Tack welding

¥ Application enhances productivitymultifold

¥ Ranger Series is ideally suitable for autoancillaries having wide input supply voltagefluctuations and where frequent ParameterSetting/Changes are called for.

SUPERCHALLENGER 300SUPERCHALLENGER 300SUPERCHALLENGER 300SUPERCHALLENGER 300SUPERCHALLENGER 300

¥ Medium duty, 10-12, hrs. Daily use applications like medium size Petroleum /Gas water pipelines, M.S. site fabrication, Assembly, Repairs, Maintenancejobs

¥ MMA / TIG welding processes

¥ Medium volume production

¥ Mobile

¥ Medium budgets

¥ 5 mm dia - continuous & 6.3 mm dia-intermittant

¥ Ideal for medium size contractors


¥ Suitable where higher auxiliary power requirement is a must

¥ Inverter type rectifier can be used additionally on 10 KVA aux. power sourcefor tack welding light duty application.

SUPERCHALLENGER 400/500SUPERCHALLENGER 400/500SUPERCHALLENGER 400/500SUPERCHALLENGER 400/500SUPERCHALLENGER 400/500

¥ Heavy duty, 18-24 hrs. Daily use applications like largePetroleum, Gas, Water pipelines, Heavy M.S. sitefabrication, repairs

¥ MMA/TIG welding processes

¥ Large volume production

¥ Mobile

¥ 5 mm dia - cont. & 6.3 mm dia - Continuous

¥ Ideal for large size contractors


¥ Suitable where higher aux. power requirement is a must

¥ Inverter type rectifier can be used additionally on 10 KVAaux. power source for tack welding light duty application.

6


RED SERIESRED SERIESRED SERIESRED SERIESRED SERIESMODELS: RED 403 & RED 503MODELS: RED 403 & RED 503MODELS: RED 403 & RED 503MODELS: RED 403 & RED 503MODELS: RED 403 & RED 503

AC Arc Welders

7

SCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONS

Extensively used for light, medium and heavy purpose structural work, machinebuilding and fabrication work.These machines are also used as power sources for Gas Tungsten Arc Welding(GTAW) of aluminium, magnesium and their alloys.

SALIENT FEATURESSALIENT FEATURESSALIENT FEATURESSALIENT FEATURESSALIENT FEATURES

¥ W elding current regulation by modern moving core magnetic shunt design

¥ Stepless, smooth and infinitely variable current regulation

¥ Adjustment of welding current possible even while welding is in progress;this enables fine current control

¥ Open circuit voltage of 80 V enables welding with all types of special electrodesincluding low hydrogen type for AC application

¥ Special design — excellent dynamic characteristics ensuring smooth andoptimum metal transfer

¥ Convenient and easily manoeuvrable from job to job for rugged weldingapplications

¥ Higher OCV enables use of longer welding cables without problem of weldinglead resistance drop

ROCKETARCROCKETARCROCKETARCROCKETARCROCKETARC


ROCKETARC TPA series air cooled AC arc welders are three phase machinesextensively used as power sources for most of the manual metal arc weldingjobs.AC arc welders are extensively used today as power sources for most of themanual metal arc welding jobs with bare rods and coated electrodes. Typicalexamples are light, medium and heavy sructural work machine building andfabrication work.


¥ W elding current regulation by modern moving core magnetic shunt design

¥ Stepless, smooth and infinitely variable current regulation

¥ Adjustment of welding current possible even while welding is in progress;enables fine current control

¥ Open-delta connection design enables transfer motion of 3 phase input intosingle phase output

¥ Adequate open circuit voltage for all general purpose AC and AC/DC electrodes

¥ Compact in size and lightweight

¥ Convenient and easily manoeuvrable from job to job

TPA SERIESTPA SERIESTPA SERIESTPA SERIESTPA SERIESMODELS: TPA 303 & TPA 403MODELS: TPA 303 & TPA 403MODELS: TPA 303 & TPA 403MODELS: TPA 303 & TPA 403MODELS: TPA 303 & TPA 403

AC TIGAC TIGAC TIGAC TIGAC TIGMMAMMAMMAMMAMMA

AC TIGAC TIGAC TIGAC TIGAC TIGMMAMMAMMAMMAMMA


AC Arc Welders

8

SPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONS

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT RED 403RED 403RED 403RED 403RED 403 RED 503RED 503RED 503RED 503RED 503 TPA 303TPA 303TPA 303TPA 303TPA 303 TPA 403TPA 403TPA 403TPA 403TPA 403

INPUTINPUTINPUTINPUTINPUT

Primary voltage V 380/415 380/415 380/415 380/415

Phase No. 3 3

Frequency Hz 50 50 50 50

Input Power

@ 100% duty cycle KVA 19 24 12 15

Recommended fuses (delayed action) A 80 100 55 80

Recommended capacitor for

power factor correction KVAr 8 10 6 7

OUTPUTOUTPUTOUTPUTOUTPUTOUTPUT

Open circuit voltage V 80 80 66 66

Operating arc voltage V 22-36 23-40 22-32 22-36

W elding current range A 60-400 80-500 40-300 60-400

Maximum continuous hand welding

current @ 60% duty cycle A 300 400 225 300

Maximum continuous automatic

welding current @ 100% duty cycle A 230 300 175 230

Maximum intermittent welding current A 400 500 300 400

W elding electrode range:

Minimum mm 2 2.5 2 2

Maximum mm 6.3 6.3 5 6.3

GENERALGENERALGENERALGENERALGENERAL

Type of Cooling Forced Air Cooled

Insulation Class B B A A

Dimensions (approx.):

Length mm 735 745 720 720

Width mm 480 455 500 500

Height mm 740 715 800 800

W eight kg 108 138 125 163

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE

Code No. 3500103 3500105 3500114 3500115

2 lines of 3 phase


Welding Motor Generators


9


Its guaranteed to make it easy for you to change over from low qualitywelding rectifiers... and get consistent high quality minimum ripple welding.

¥ Reliability guaranteed with robust design

¥ Easy mobility, totally enclosed, dust-proof cabinet. Ideal for projectsites/open yards

¥ Versatile & compact - 70% of conventional weight. Remote controlled,protects against single phasing/overload.

¥ Higher constant open circuit voltage guarantees excellent weldingperformance even with long cables upto 100 mtrs

¥ Knocks out the rest in both FEATURES and COST


¥ Constant current despite long cable length (100 mtr.)

¥ Low power consumption — reduction in energy bill by 30%. Savingsupto Rs. 46, 000 in a year

¥ ‘Brushless‘ technology‘Brushless‘ technology‘Brushless‘ technology‘Brushless‘ technology‘Brushless‘ technology eliminates frequent maintenance and downtime costs

¥ Class F — provides longer service life

¥ Totally enclosed body prevents entry of dirt and dust inside winding — ideal for site conditions

SUPERGEN SERIESSUPERGEN SERIESSUPERGEN SERIESSUPERGEN SERIESSUPERGEN SERIESMODEL: SUPERGEN 320MODEL: SUPERGEN 320MODEL: SUPERGEN 320MODEL: SUPERGEN 320MODEL: SUPERGEN 320

DC TIGDC TIGDC TIGDC TIGDC TIGMMAMMAMMAMMAMMA

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT SUPERGEN 320SUPERGEN 320SUPERGEN 320SUPERGEN 320SUPERGEN 320


Voltage Volts 415Phase No. 3Frequency Hz 50Power Kw/HP 13.5/18Speed (synchronous) rpm 3000Starting Star/Delta starterRecommended switch fuse rating TP/40Protection to machine —— Machine provided with built-in single

phasing, under voltage (340 V), over voltage (480 V)and thermal protection


Open circuit voltage Volts 100W elding current range Amps 35-320W elding current:@ 60% duty cycle Amps 320@ 100% duty cycle Amps 250W elding electrode range mm 2-6.3


Insulation Class FCooling Type Fan cooledEnclosure Type Totally enclosedProtection Class IP44 (Excluding fan side)Dimensions (LxWxH) mm 3 1065x540x840W eight Kgs 265

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIES

W elding accessories W AC-400Remote control unit YesAmmeter Voltmeter attachment DPAV 400


Code No. 3100105


Diesel Engine Driven Welding Sets


Engine Driven DC Arc Welder, it is specially developed to meet the stringentdemands of quality welding in assembly work, repair maintenance andpipe welding applications.Especially useful in remote areas, it can also be used as a standby weldingset in fabrication shops. Suitable for welding of steel, stainless steel, castiron and weldable non-ferrous metals with electrodes of 2.5 mm to 5 mmdiameters. Engine and Welding Generator is monoblock which is mountedon two wheeled trolly with the help of antivibration mountings.


¥ Versatile applications, including cross-country and inplant pipe & tubewelding. Ideal for fabrication, repair and maintenance

¥ Highly reliable, even in most hostile site conditions

¥ Big savings in fuel and longer runs before next refuelling

¥ Specially proven with Cellulosic and other special types of electrodes

¥ Wide range of auxiliary power sources available with selected models

¥ Selected models meet Euro emission standards

10

SUPERCHALLENGER SERIESSUPERCHALLENGER SERIESSUPERCHALLENGER SERIESSUPERCHALLENGER SERIESSUPERCHALLENGER SERIESMODELS : SC 300, SC 400, SC 500MODELS : SC 300, SC 400, SC 500MODELS : SC 300, SC 400, SC 500MODELS : SC 300, SC 400, SC 500MODELS : SC 300, SC 400, SC 500


An Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited Publication 11

Diesel Engine Driven Welding Sets


TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT SC 300SC 300SC 300SC 300SC 300 SC 400SC 400SC 400SC 400SC 400 SC 500SC 500SC 500SC 500SC 500

WELDING GENERATORWELDING GENERATORWELDING GENERATORWELDING GENERATORWELDING GENERATOR TYPETYPETYPETYPETYPE BRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESS BRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESS BRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESSBRUSHLESS

W elding current range Amps 40-300 50-400 50-500Max. hand welding current Amps 300 400 500Max. hand welding current @ 60% duty cycle Amps 300 400 500Max. hand Welding current @ 100% duty cycle Amps 230 310 400Open circuit voltage Volts 90/40 (Max./Min.) 100/45 (Max./Min.) 100/45 (Max./Min.)Diameter of coated electrode mm 2 to 6.3 2 to 6.3 2 to 6.3Generally conforms to IS 2635 2635 2635Speed RPM 1800 1800 1800Insulation Type F F FW arranty for generator Yr 1 1 1

ENGINEENGINEENGINEENGINEENGINE

Make Type SIMPSON SIMPSON SIMPSONType S217 S433 S433Cylinder Nos. 2 4 4Engine cooling Type W ater Cooled W ater Cooled W ater CooledEngine rating BHP 23 at 1800rpm 47.5 47.5Conforms to IS:10002/81 IS:10002/81 IS:10002/81Noise Level (at 7 mtrs.) dBA 85 82 82Starting (12 V) Type Electric Electric ElectricFuel consumption Ltrs/hr. 3.5 4.5 4.5Fuel tank capacity Ltrs 40 75 75Engine safety protections *Provided with auto shut*Provided with auto shut*Provided with auto shut*Optional supply at extra price*Optional supply at extra price*Optional supply at extra price*Optional supply at extra price*Optional supply at extra price off device for low lub off device for low lub off device for low lub

oil pressure & high oil pressure & high oil pressure & highcylinder temp. cylinder temp. cylinder temp.

AUXILIARY POWER SOURCEAUXILIARY POWER SOURCEAUXILIARY POWER SOURCEAUXILIARY POWER SOURCEAUXILIARY POWER SOURCE

Rating KVA 10 KVA 3 KVAVoltage Volts 415 V and 240 VPhases No 3 1MCCB rating Amps 15 15


Dimensions, Weight & Mounting Details:Dimensions, Weight & Mounting Details:Dimensions, Weight & Mounting Details:Dimensions, Weight & Mounting Details:Dimensions, Weight & Mounting Details: SSSSSkid mountedkid mountedkid mountedkid mountedkid mounted SSSSSkid mountedkid mountedkid mountedkid mountedkid mounted SSSSSkid mountedkid mountedkid mountedkid mountedkid mounted

Length mm 1650 2000 2000Width mm 740 740 740Height mm 1315 1250 1250W eight (net) Kgs 700 1025 1050

2 Trailor mounted2 Trailor mounted2 Trailor mounted2 Trailor mounted2 Trailor mounted 2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted 2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted2W, Trailor mounted

Length mm 2600 2950 2950Width mm 1400 1400 1400Height mm 1950 1850 1850W eight (net) Kgs 850 1175 1200

4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted 4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted 4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted4W, Trailor mounted

Length mm — 3400 3400Width mm — 1400 1400Height mm — 1850 1850W eight (net) Kgs — 1275 1300


Mandatory Engine maintenance kit Yes Yes YesW elding accessories W AC-400 W AC-400 W AC-600Amp/Volt meter attachment DPAV 400 DPAV 600 DPAV 800Spark arrestor Yes Yes Yes


Skid mounted set 3310126 3310203 3310206

Wheel/Trailor mounted set 3310127 3310204 3310205

][


Welding Rectifier Sets - Inverter Type


¥ Higher OCV - easy arc strike/restrike. Excellent weldingperformance even with long cables

¥ Better voltage range - 185-265 V makes it immune to voltagefluctuations

¥ No Load Power <50W makes it the ideal saver on idle timepower consumption

¥ Low current - can operate down to 5 Amps; ideal for TIGwelding applications


¥ Large Input Supply Voltage Range. A unique feature essentialfor the Indian environment

¥ Better Cooling Efficiency¥ Class H - Insulation¥ Guaranteed X-ray quality welding¥ Low Power Consumption - saves 33% on power bills¥ Ideal for repair work and welding in difficult applications¥ Inbuilt HOT start facilities

12

CHAMP SERIESCHAMP SERIESCHAMP SERIESCHAMP SERIESCHAMP SERIESMODELS: CHAMP 150MODELS: CHAMP 150MODELS: CHAMP 150MODELS: CHAMP 150MODELS: CHAMP 150



TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT CHAMP 150CHAMP 150CHAMP 150CHAMP 150CHAMP 150


Input Supply:Voltage Volts 230,+15%,-20%Phase No. 1Frequency Hz 50/60Recommended Input Fuse(Slowblow) Amps SP-20Max. Input@ 100% duty cycle KVA 3.0@ 60% duty cycle KVA 3.9@ 20% duty cycle KVA 6.2


Open Circuit Voltage Volts+/-5% 88W elding Current Range Amps 5-150@ 20% duty cycle Amps 150@ 60% duty cycle Amps 100@ 100% duty cycle Amps 80


Protection Class IP21Cooling Type Forced AirInsulation Class HDimensions (approx.):Length mm 355Width mm 120Height mm 240W eight kg 6

SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION MODELMODELMODELMODELMODEL ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE

Power Source Champ 150 3440115


TIG Torch HIPROTIG-151-TV-4 0150102324W elding Accessories W AM 3704103


Welding Rectifier Sets - Inverter Type


¥ Higher OCV - easy arc strike/restrike. Excellent weldingperformance even with long cables (upto 100m)

¥ Better voltage range - 355-455 V makes it immune tovoltage fluctuations

¥ No Load Power <100W makes it the ideal saver on idletime power consumption

¥ Low current - can operate down to 5 Amps; ideal for TIGwelding applications


¥ Large Input Supply Voltage Range with In-built under/over voltage, single phase protections - A unique featureessential for the Indian environment

¥ Better Cooling Efficiency¥ Class H - Insulation¥ Guaranteed X-ray quality welding¥ Low Power Consumption - saves 33% on power bills¥ Ideal for repair work and welding in difficult applications¥ Arc force control and Inbuilt HOT start facilitiesprovided as a standard feature


13

CHAMP SERIESCHAMP SERIESCHAMP SERIESCHAMP SERIESCHAMP SERIESMODELS: CHAMP 220/350MODELS: CHAMP 220/350MODELS: CHAMP 220/350MODELS: CHAMP 220/350MODELS: CHAMP 220/350


TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT CHAMP 220CHAMP 220CHAMP 220CHAMP 220CHAMP 220 CHAMP 350CHAMP 350CHAMP 350CHAMP 350CHAMP 350


Input Supply:Voltage Volts 415,+10%,-15% 415,+10%,-15%Phase No. 3 3Frequency Hz 50/60 50/60Recommended Input Fuse(Slowblow) Amps 10 16Max. Input@ 100% duty cycle KVA 4.4 8.0


Open Circuit Voltage Volts+/-5% 75 75W elding Current Range Amps 5-220 5-350@ 35% duty cycle Amps 220 350@ 60% duty cycle Amps 170 267@ 100% duty cycle Amps 130 207


Protection Class IP23 IP23Cooling Type Forced Air Forced AirInsulation Class H HDimensions (approx.):Length mm 495 590Width mm 235 235Height mm 345 365W eight kg 20 27.5


W elding accessories W AC-230 W AC-400


Code No. 6400113 6400114


Welding Rectifier Sets-Thyristor Type


This energy efficient welding rectifier is a fully electronically regulatedtransformer-rectifier unit suitable for all types of SMAW & DC TIG Weldingincluding cross country applicaitons.


¥ Immune to +10% and -15% voltage fluctuation. Output current variation+1%. Constant current characteristics. Stepless current variation throughremote control

¥ Energy efficient welding rectifierEnergy efficient welding rectifierEnergy efficient welding rectifierEnergy efficient welding rectifierEnergy efficient welding rectifier

¥ Single phasing, short circuit, thermal overload, under voltage andSingle phasing, short circuit, thermal overload, under voltage andSingle phasing, short circuit, thermal overload, under voltage andSingle phasing, short circuit, thermal overload, under voltage andSingle phasing, short circuit, thermal overload, under voltage and

over voltage protection which protects equipment against abnormalover voltage protection which protects equipment against abnormalover voltage protection which protects equipment against abnormalover voltage protection which protects equipment against abnormalover voltage protection which protects equipment against abnormal

service conditionsservice conditionsservice conditionsservice conditionsservice conditions

¥ Well-protected from supply spikes – improves operational reliabilityWell-protected from supply spikes – improves operational reliabilityWell-protected from supply spikes – improves operational reliabilityWell-protected from supply spikes – improves operational reliabilityWell-protected from supply spikes – improves operational reliability

¥ W elding rectifier suitable for 6010 &7018 type electrodes — can be used forcross-country pipeline welding

¥ Current ranges are specially useful for thin sheet welding. They are alsovery effective power sources for perfect welding in the higher range

¥ Adjustable Arc Force control

¥ Ideally suited for site fabrication with long welding cablesIdeally suited for site fabrication with long welding cablesIdeally suited for site fabrication with long welding cablesIdeally suited for site fabrication with long welding cablesIdeally suited for site fabrication with long welding cables

14

SPECIAL THYROLUXE SERIESSPECIAL THYROLUXE SERIESSPECIAL THYROLUXE SERIESSPECIAL THYROLUXE SERIESSPECIAL THYROLUXE SERIESMODELS: POWERCON 400MODELS: POWERCON 400MODELS: POWERCON 400MODELS: POWERCON 400MODELS: POWERCON 400


TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT POWERCON 400POWERCON 400POWERCON 400POWERCON 400POWERCON 400


Voltage Volts (AC) 415, +10%, —15%Phase No. 3Frequency Hz 50Operating input voltage range Volts (AC) 355 — 460Input power @ 100% duty cycle KVA 14Recommended switch fuse/rating Type/A TP — 35


W elding current range Amps 10 — 400Open circuit voltage V 78Arc voltage range V 20 — 36Max. continuous handwelding current@ 60% duty cycle Amps 400Max. automic welding current@ 100% duty cycle Amps 310


Insulation Class HCooling Type Forced AirProtection Type IP23Dimensions (approx.)Length mm 790Width mm 585Height mm 770W eight kg 125

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIES MODELMODELMODELMODELMODEL CODE NO.CODE NO.CODE NO.CODE NO.CODE NO.

W elding Accessories W AC—400 3450101



Welding Rectifier Sets-Thyristor Type

15

THYROLUXE SERIESTHYROLUXE SERIESTHYROLUXE SERIESTHYROLUXE SERIESTHYROLUXE SERIESMODELS: THYROLUXE 401/600MODELS: THYROLUXE 401/600MODELS: THYROLUXE 401/600MODELS: THYROLUXE 401/600MODELS: THYROLUXE 401/600

DC TIGDC TIGDC TIGDC TIGDC TIGMMAMMAMMAMMAMMASCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONS

The thyristor controlled welding rectifiers are fully electronically regulated transformer-rectifier units suitable for Manual Metal Arc Welding process. It can also be used forDC TIG welding by connecting a suitable TIG control unit.


¥ Thyristorised control, immune to +10% and -15% voltage fluctuation. Outputcurrent variation +1%. Constant current characteristics. Stepless current variationthrough remote control

¥ High OCV for ease in arc start/restart. Inbuilt Booster circuit which saves power

¥ Excellent dynamic characteristics help in stable arc; good welding over the entire range

¥ Single phasing, short circuit, thermal overload, under voltage and over voltageprotection which protects equipment against abnormal service conditions

¥ Compact equipment hence easily manoeuvrable

¥ Fan cooling which assures complete cooling of power components

¥ Current ranges 10-400A (Thyroluxe 401) and 20-600 (Thyroluxe 600) are speciallyuseful for thin sheet welding. They are also very effective power sources for perfectwelding in the higher range

¥ In built HOT start/Antistick and self controlled arc force dynamics provided as astandard feature

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT THYROLUXE 401THYROLUXE 401THYROLUXE 401THYROLUXE 401THYROLUXE 401 THYROLUXE 600THYROLUXE 600THYROLUXE 600THYROLUXE 600THYROLUXE 600

INPUTINPUTINPUTINPUTINPUT VALUEVALUEVALUEVALUEVALUE VALUEVALUEVALUEVALUEVALUE

Voltage Volts (AC) 415 +10%, —15% 415 +10%, —10%Phase No. 3 3Frequency Hz 50 50Operating input voltage range Volts (AC) 355—460 355—460Max. input power KVA 23.5 40Recommended switch fuse/rating Type/A TP—35 TP—60


W elding current range Amps 10—400 20—600Open circuit voltage V 100 100Arc voltage range V 20—36 21—44Max. continuous handwelding current@ 60% duty cycle Amps 400 600Max. automic welding current@ 100% duty cycle Amps 310 465


Insulation Class F HCooling Type Forced Air Forced AirProtection Type IP 23 IP 23Dimensions (approx.)Length mm 790 930Width mm 585 685Height mm 810 937W eight kg 160 240


W elding accessories W AC—400 W AC—600Power factor correction Capacitor PFC PFC


Code No. 3440105 3440106



MIG/MAG Welding Outfits

16


¥ MAXIMIG series power sources are workhorses with high mean time betweenfailures

¥ User friendly features like 2 track/4 track operation, pre-weld selection of OCVand gas flow rate to ensure zero defect GMA welding

¥ Remote control unit for controlling the ultimate welding current ensuresminimum heat input to the job during welding

¥ Dependable thyristorised wire feeding system with changeover type mechanismensures long uninterrupted welding and thereby eliminates weld defects

¥ Flexible torches with goose neck and heavy duty consumables contact tipsensure ease in operation

MAXIMIG SERIESMAXIMIG SERIESMAXIMIG SERIESMAXIMIG SERIESMAXIMIG SERIESMODELS: MAXIMIG 251/251 CDMODELS: MAXIMIG 251/251 CDMODELS: MAXIMIG 251/251 CDMODELS: MAXIMIG 251/251 CDMODELS: MAXIMIG 251/251 CD

MIG/MAGMIG/MAGMIG/MAGMIG/MAGMIG/MAG

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT MAXIMIG 251MAXIMIG 251MAXIMIG 251MAXIMIG 251MAXIMIG 251 MAXIMIG MAXIMIG MAXIMIG MAXIMIG MAXIMIG 251 CD251 CD251 CD251 CD251 CD

POWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCE CVR-251CVR-251CVR-251CVR-251CVR-251 CVR-251 (CD)CVR-251 (CD)CVR-251 (CD)CVR-251 (CD)CVR-251 (CD)


Supply Voltage V 415 415Phases No. 3 3Frequency Hz 50 50Input Power:@ 60% duty cycle KVA 10 10@ 100% duty cycle KVA 7 7Recommended switch fuse rating A TP—20 TP—20


Characteristics Type .....................Constan

Open circuit voltage V 16—36 16—36No. of steps No. 16 16W elding current range A 50—250 50—250Max. welding current/load voltage:@ 60% duty cycle A/V 250/26.5 250/26.5@ 100% duty cycle A/V 195/23.8 195/23.8Tack Weld Time Range Sec. 1— 5 approx. 1 — 5 approx.Pause Time Range Sec. 1 — 5 approx. 1 — 5 approx.


Class of insulation Class F FType of Current / Voltage control Type ............ Through remote control unit ............2 Track/4 Track ............................ovided .......................Cooling Type ........................... Forced air ......................Dimensions (Approx) :Length mm 775 975Width mm 390 485Height mm 730 840W eight Kg. 98 123

WIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDER FFFFFeedlite 20(FE)/(FD)eedlite 20(FE)/(FD)eedlite 20(FE)/(FD)eedlite 20(FE)/(FD)eedlite 20(FE)/(FD) Built-inBuilt-inBuilt-inBuilt-inBuilt-in

Wire diameter:Mild steel mm 0.8 — 1.2 0.8 — 1.2Stainless steel mm 1.2 1.2Aluminium mm 1.2 1.2Wire drive motor Type Permanent Magnet DC Motor Permanent Magnet DC Motor

42 Volt/60 Watt 42 Volt/60 WattDrive system Type 2-Roll Quick Release 2-Roll Quick ReleaseWirefeed speed mtr./min 1.2 — 18 1.2 —18Dimensions (approx.):Length x Width x Height mm 3 500 x 180 x 310W eight (approx.) withoutspool and cable assly. Kg. 8

Note: Note: Note: Note: Note: Wirefeeder with (FD) are with Ador Welding torch connector. Wirefeeder with (FE) are with Euro torch connector.


An Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited PublicationAn Ador Welding Limited Publication 17

TORCHTORCHTORCHTORCHTORCH MODELMODELMODELMODELMODEL HI-PRO-250(S)HI-PRO-250(S)HI-PRO-250(S)HI-PRO-250(S)HI-PRO-250(S) MTG-250MTG-250MTG-250MTG-250MTG-250HI-PRO-250(E)HI-PRO-250(E)HI-PRO-250(E)HI-PRO-250(E)HI-PRO-250(E) MTG-250 (E)MTG-250 (E)MTG-250 (E)MTG-250 (E)MTG-250 (E)

Maximum current capacity@ 60% duty cycle:Under CO

2Amps 250 250

Under MIG Amps 200 200Cable length Mtrs. 3 3Cooling Type Gas GasSuitable for wire size:Hard wires (steel) mm 0.8 —1.2 0.8 —1.2Soft wires (aluminium) mm 1.2 1.2

Note: 1. HI-PRO torches are with co-axial cables. 2. Torches with (E) are with Euro connector. Other torches are with AOL connector.


ALL MODELS OFALL MODELS OFALL MODELS OFALL MODELS OFALL MODELS OFMAXIMIG 251/251CDMAXIMIG 251/251CDMAXIMIG 251/251CDMAXIMIG 251/251CDMAXIMIG 251/251CD

Set of welding accessories MAC 230Set of welders accessories W AMMIG welding accessories MW A—1

MIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODE

SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. MODELMODELMODELMODELMODEL POWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCE WIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDER TORCHTORCHTORCHTORCHTORCH PRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODE

01 Maximig 251A CVR-251 Feedlite-20(FE) MTG-250(E) 372020702 Maximig 251B CVR-251 Feedlite-20(FD) MTG-250 372020803 Maximig 251C CVR-251 Feedlite-20(FE) HI-PRO-250E 372020904 Maximig 251D CVR-251 Feedlite-20(FD) HI-PRO-250S 3720210

SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. MODELMODELMODELMODELMODEL POWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCE TORCHTORCHTORCHTORCHTORCH PRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODE (BUILT-IN WIREFEEDER) (BUILT-IN WIREFEEDER) (BUILT-IN WIREFEEDER) (BUILT-IN WIREFEEDER) (BUILT-IN WIREFEEDER)

01 Maximig 251 CD A CVR-251 CD MTG-250(E) 372022002 Maximig 251 CD B CVR-251 CD MTG-250 372022103 Maximig 251 CD C CVR-251 CD HI-PRO-250E 372022204 Maximig 251 CD D CVR-251 CD HI-PRO-250S 3720223




¥ All-position welding is possible¥ Higher weld-metal deposition rates¥ Low distortion¥ Good and consistent weld quality with low hydrogen content¥ No stub-end loss as with stick electrodes¥ Low inventory of consumables because of unique burn-off characteristics ofwires which permit each wire size to be used over a wide range of currents

¥ Higher arc time since no time is lost in changing electrodes, deslagging(except with some fluxcored wires) or weld cleaning. Hence more productivity

¥ Can be used for welding a wide range of metals like carbon steels, stainlesssteels, aluminium and its alloys, etc., provided appropriate consumablesare used


¥ Sturdy, compact and 100% dependable, portable power source¥ A wirefeeder half the normal weight of the conventional one, minimiseswelder fatigue

¥ Added operator safety because of low voltage supply to wirefeeder fromthe source

¥ Uninterrupted on-the-job control of welding current & voltage through handyremote

¥ Crater current control mechanism


18

RANGER SERIESRANGER SERIESRANGER SERIESRANGER SERIESRANGER SERIESMODELS: RANGER 400/600MODELS: RANGER 400/600MODELS: RANGER 400/600MODELS: RANGER 400/600MODELS: RANGER 400/600

MIG/MAGMIG/MAGMIG/MAGMIG/MAGMIG/MAG

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT RANGER 400RANGER 400RANGER 400RANGER 400RANGER 400 RANGER 600RANGER 600RANGER 600RANGER 600RANGER 600(Thyristorised)(Thyristorised)(Thyristorised)(Thyristorised)(Thyristorised) (Thyristorised)(Thyristorised)(Thyristorised)(Thyristorised)(Thyristorised)


POWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCE TCVR-400 TCVR- 600

Supply Voltage V 415 415Phases No. 3 3Frequency Hz 50 50Input Power:@ 60% duty cycle KVA 22.5 38.0@ 100% duty cycle KVA 17.5 30.0Recommended switch fuse rating A TP-32 TP-60


Characteristics Type ............................Constant

Open circuit voltage V 50 (max.) 65 (max.)No. of steps No. Stepless SteplessW elding current range A 50-400 60-600

Max. welding current/load voltage:@ 60% duty cycle A/V 400/34 600/44@ 100% duty cycle A/V 310/29.5 465/37.Tack weld time range Sec. 1— 5 1— 5


Class of insulation Class H HType of current control Type .....................Through remote control unit ...................Current/voltage control2 Track/4 Track ..................................ovided ..............................Cooling Type ................................ Forced air ............................Dimensions (Approx) :Length mm 790 950Width mm 585 500Height mm 810 850W eight Kg. 145 245




19

WIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDERWIREFEEDER MODELMODELMODELMODELMODEL FEEDLITE-20 (FD)/(FE)FEEDLITE-20 (FD)/(FE)FEEDLITE-20 (FD)/(FE)FEEDLITE-20 (FD)/(FE)FEEDLITE-20 (FD)/(FE) FEEDLITE-20 (PD)/(PE)FEEDLITE-20 (PD)/(PE)FEEDLITE-20 (PD)/(PE)FEEDLITE-20 (PD)/(PE)FEEDLITE-20 (PD)/(PE) FEEDLITE-40 (FD)/(FE)FEEDLITE-40 (FD)/(FE)FEEDLITE-40 (FD)/(FE)FEEDLITE-40 (FD)/(FE)FEEDLITE-40 (FD)/(FE) FEEDLITE-40 (FE) HFEEDLITE-40 (FE) HFEEDLITE-40 (FE) HFEEDLITE-40 (FE) HFEEDLITE-40 (FE) H

Wire Diameter:Mild Steel mm 0.8 — 1.6 0.8 — 1.6 0.8 — 1.6 1.2 — 1.6Stainless Steel mm 1.2 — 1.6 1.2 — 1.6 1.2 — 1.6 1.2 — 1.6Aluminium mm 1.2 — 1.6 1.2 — 1.6 1.2 — 1.6 1.2 — 1.6Wire drive motor Type Permanent magnet Printed Circuit Permanent magnet Permanent magnet

DC motor 42 V/60 W DC motor 18V/65W DC motor 42 V/90 W DC motor 42 V/90 W

Drive System Type 2-Roll quick release 2-Roll quick release 4-Roll quick release 4-Roll quick release

Wire feed speed mtr./min. 1.2 —18 1.2 —18 1.2 —18 1.2 — 8.0Dimensions (Approx): LxWxH mm 3 500 x 180 x 310 500 x 180 x 310 500 x 180 x 310 500 x 180 x 310W eight (Approx) withoutspool and cable assly. Kg. 9 9 8 8Wire net drive 2 2 4 4

Note: Note: Note: Note: Note: Wire feeder with (FD) are with AWL connector. Wirefeeder with (FE) are with Euro torch connecto

TORCHTORCHTORCHTORCHTORCH MODELMODELMODELMODELMODEL HI-PRO-400(E)/HI-PRO-400(S)HI-PRO-400(E)/HI-PRO-400(S)HI-PRO-400(E)/HI-PRO-400(S)HI-PRO-400(E)/HI-PRO-400(S)HI-PRO-400(E)/HI-PRO-400(S) MTG 600(E)/MTG 600MTG 600(E)/MTG 600MTG 600(E)/MTG 600MTG 600(E)/MTG 600MTG 600(E)/MTG 600 BBG B60-3(E) BBG B60-3(E) BBG B60-3(E) BBG B60-3(E) BBG B60-3(E)

Maximum current capacity@ 60% duty cycle:Under CO

2Amps 400 500 600

Under MIG Amps 320 350 475Cable length Mtrs. 3 3 3Cable Type Co-axial — Co-axialCoolingType Gas Gas GasSuitable for wire size:Hard wires (steel) mm 0.8,1.6 0.8,1.2,1.6,2.0 0.8,1.2,1.6,2.4,2.8Soft wires (Alu.) mm 1.2,1.6 1.2,1.6 1.2,1.6

Note: Note: Note: Note: Note: Torches (E) are with Euro connector. Torches (S) are with AWL connector.


ALL MODELS OFALL MODELS OFALL MODELS OFALL MODELS OFALL MODELS OF PRODUCTPRODUCTPRODUCTPRODUCTPRODUCTRANGER 400/RANGER 600RANGER 400/RANGER 600RANGER 400/RANGER 600RANGER 400/RANGER 600RANGER 400/RANGER 600 CODECODECODECODECODE

Set of welding accessories 400 A capacity MAC 400 6400141Set of welding accessories 600 A capacity MAC 600 6400143Set of welders accessories W AM 3704103

MIG welding accessoriesMW A—1 MW A—1 3706103MW A—2 MW A—II 3706104

MIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODEMIG/MAG WELDING OUTFIT COMBINATIONS – ORDERING CODE

ModelModelModelModelModel Power SourcePower SourcePower SourcePower SourcePower Source WirefeederWirefeederWirefeederWirefeederWirefeeder TorchTorchTorchTorchTorch CodeCodeCodeCodeCodeRANGER 400A TCVR - 400 FEEDLITE 20 (FE) HI-PRO 400 (E) 3710103RANGER 400B TCVR - 400 FEEDLITE 20 (FD) HI-PRO 400 (S) 3710102RANGER 400C TCVR - 400 FEEDLITE 40 (FE) HI-PRO 400 (E) 3710104RANGER 400D TCVR - 400 FEEDLITE 40 (FD) HI-PRO 400 (S) 3710105RANGER 400E TCVR - 400 FEEDLITE 20 (PE) HI-PRO 400 (E) 3710118RANGER 400F TCVR - 400 FEEDLITE 20 (PD) HI-PRO 400 (S) 3710119RANGER 600A TCVR - 600 FEEDLITE 40 (FE) H BBG B60-3(E) 3710106RANGER 600B TCVR - 600 FEEDLITE 40 (FE) MTG 600 (E) 3710107RANGER 600C TCVR - 600 FEEDLITE 40 (FE) BBG B60-3(E) 3710108RANGER 600D TCVR - 600 FEEDLITE 40 (FD) MTG 600 3710109


TIG Welding Outfits


¥ High Class invertor technology - constant current characteristics, irrespectiveof arc length variation

¥ Large input supply voltage range with built-in under/over voltage, singlephase protections - an essential feature in hostile Indian conditions

¥ High efficiency - 80% against the conventional machine efficiency of 60%

¥ Class H insulation

¥ Smooth and stable arc with minimum spatter - excellent weld characteristics

¥ Low power consumption - saves power bills by 33%

¥ Light compact and portable for greater flexibility in welding operations.Can be easily carried close to various welding areas on sites or shopfloors

CHAMPTIG SERIESCHAMPTIG SERIESCHAMPTIG SERIESCHAMPTIG SERIESCHAMPTIG SERIESMODEL: CHAMPTIG 220MODEL: CHAMPTIG 220MODEL: CHAMPTIG 220MODEL: CHAMPTIG 220MODEL: CHAMPTIG 220


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TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT CHAMPTIG 220CHAMPTIG 220CHAMPTIG 220CHAMPTIG 220CHAMPTIG 220

INPUTINPUTINPUTINPUTINPUTI/P SUPPLY VOLTAGE V 355 - 455

PHASE NO . 3

FREQUENCY HZ 50/60

RATING

@ 35% DC KVA 8.4

@ 60% DC KVA 6.0

@ 100% DC KVA 4.4


OCV V 75

WELDING CURRENT RANGE AMP 5 - 220

MAX. CONTS. HAND WELDING CURRENT

@35 % DC AMP 220

@60 % DC AMP 170

@100% DC AMP 130

SPOT / PULSE TIG PARAMETERS STD SCOPE

UPSLOPE TIME SEC 0.1 - 10

DOWNSL OPE TIME SEC 0.1 - 10

PREFLOW TIME SEC 0.1 - 5

POSTFLOW TIME SEC 0.1 - 20

BACKGROUND CURRENT AMP 5 - 220

PEAK CURRENT TIME SEC 0.1 - 2.5

BACKGROUND CURRENT TIME SEC 0.1- 2.5

SPOT TIME SEC 1-10


INSULATION CLASS HCOOLING TYPE FORCED AIRPROTECTION CLASS IP 23OVER ALL DIMENSIONSLENGHT MM 495WIDTH MM 235HEIGHT MM 440WEIGHT KG 25

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIES CODE NOS.CODE NOS.CODE NOS.CODE NOS.CODE NOS.

TIG TORCH-BTG-21T-4 0150102221

TIG TORCH-BTG-21T-8 0150102222

SET OF TUNGSTEN ELECTRODES: TE-20 3802101

PRESSURE REGULATOR CUM FLOWMETER: PRF-AT 6400170

SET OF WELDERS ACCESSORIES: WAT 6400101

STANDARD SET OF MMA WELDING ACCESSORIES 6400113

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE CHAMPTIG 220 3800315

TORCHTORCHTORCHTORCHTORCH MODELMODELMODELMODELMODEL BTG-21T-4/BTG-21T-4/BTG-21T-4/BTG-21T-4/BTG-21T-4/

BTG-21T-8BTG-21T-8BTG-21T-8BTG-21T-8BTG-21T-8

MAX.CURRENT CARRYING CAPACITY@ 60% DUTY CYCLE AMPS DC 200

AMPS AC 150@100% DUT Y CYCLE AMPS DC 150

AMPS AC 115COOLING TYPE GASSUITABLE FOR ELECTRODE DIA MM 1.6, 2.4, 3.2

NNNNNote:ote:ote:ote:ote: Torch to be ordered seperately code nos. specified in optional accessories

SPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONSFEATURES & BENEFITSFEATURES & BENEFITSFEATURES & BENEFITSFEATURES & BENEFITSFEATURES & BENEFITS

1. Invertor Technology

a) Constant current characteristics - within +/- 1%,irrespective of arclength variation

b) Steplesscurrent variation

c) Excellent welding characteristics & performance over the entire range.

d) Smooth and stable arc with minimum spatter.

2. Higher Efficiency & Power Factor

a) Greater than 80% against conventional machines efficiency of 60%.

b) No Power factor correction capacitor required as power factor is > 0.9

3. Low Power Consumption

a) No load power < 100 Watts.

b) Saves power bills by 33%.

4. Large Input Supply Voltage Range with built-in under/over voltage,single phase protections - A unique features essential for Indianenvironment

a) Immune to input voltage fluctuations (355 - 455 Volts).

5. Higher OCV

a) Easy arc strike / restrike.

b) Excellent welding performance even with long welding cables(>50 mtrs.)

6. Class H insulation

7. W elding Current Variation by Local or my using Remote ControlPotentiometer

8. Light Weight - 1/8th of Conventional Machine

9. Compact Size - 1/6th of Conventional Machine makes it easy tohandle, ergonomic & portable.

10.Digital Panel Meter - for easy presetting of welding current

11.Arc force control potentiometer for easy arc striking

12.Built in TIG Spot and Pulsed TIG welding facility

13.Complete TIG cycle includes independent setting of:

a) Gas Preflow

b) Current upslope

c) W elding current

d) Current downslope

e) Gas postflow time

f) TIG Spot welding time

g) Pulse parameters

14.Manufacturing facility for assembly / sub-assembly of invertor-basedmachines ensures off the shelf availability of all spare parts atcompetitive prices.


TIG Welding Outfits

21

ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30

AC/DC TIGAC/DC TIGAC/DC TIGAC/DC TIGAC/DC TIGSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONSSCOPE AND APPLICATIONS

Tungsten Inert Gas (TIG), also known as Gas Tungsten Arc Welding (GTAW),

is an arc welding process that uses on inert gas (either Argon, Helium or gas

mixtures) to protect the weld zone from the atmosphere. The heat required

for effective welding is provided by an electric arc which is struck between a

non-consumable tungsten electrode and the job. The power to the arc is

supplied by an AC, DC or AC/DC power source having constant current

characteristics (drooping characteristics). High frequency voltage is

superimposed on the welding current to provide contact-free arc striking and

arc stability (especially in AC TIG).

CONTROL OUTFITSCONTROL OUTFITSCONTROL OUTFITSCONTROL OUTFITSCONTROL OUTFITS

Ador Weldings standard ADORTIG control outfits are available for AC/DC or

DC applications. These are meant to be connected to any suitable AC or DC

power source (depending on welding application and model selected) with

constant current or drooping outfit characteristics.


Basic Control UnitsBasic Control UnitsBasic Control UnitsBasic Control UnitsBasic Control Units

¥ Light compact and portable for greater flexibility in welding operations. Can

be easily carried close to various welding areas on sites or shopfloors

¥ Torches switch operations through electro-magnetic relay circuitry controls

gas pre-flow (to ensure perfect shielding of weld joint while starting), high

frequency initiation (for easy, contactless, arc start) and gas post-flow (for

complete protection of weld pool and Tungsten electrode till they cool down)

¥ Light torch, four track operation of torch switch minimises operator fatigue

since the torch switch needs to be continuously pressed while welding

¥ Operator safety ensured since control circuitry operates on low voltage (24

volts). Minimal danger of electrical shock

¥ Gas flow control through solenoid valve for economy in consumption of

costly Argon gas. Automatic H.F. cut-off after arc ignition during DC TIG

welding through 4 track operation

¥ In case of water cooled units (300 amps and above), a water pressure

switch protects the expensive TIG torch from damage in case of pump

failure or inadequate water supply

¥ Indicating lamps on front panel for gas and power


TIG Welding Outfits

22

ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)ADORTIG SERIES (ADD ON UNITS)MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30MODELS: ADORTIG AD-25/30, D-30

UNITUNITUNITUNITUNIT AC/DC CONTROL OUTFITSAC/DC CONTROL OUTFITSAC/DC CONTROL OUTFITSAC/DC CONTROL OUTFITSAC/DC CONTROL OUTFITSADORTIG AD-25/30ADORTIG AD-25/30ADORTIG AD-25/30ADORTIG AD-25/30ADORTIG AD-25/30

H.F. UNITH.F. UNITH.F. UNITH.F. UNITH.F. UNIT AUX. UNITAUX. UNITAUX. UNITAUX. UNITAUX. UNIT(AC/DC UNITS)(AC/DC UNITS)(AC/DC UNITS)(AC/DC UNITS)(AC/DC UNITS) H.F. 25/30H.F. 25/30H.F. 25/30H.F. 25/30H.F. 25/30 AU 25/30 CAU 25/30 CAU 25/30 CAU 25/30 CAU 25/30 CINPUTINPUTINPUTINPUTINPUTInput Supply (from

AU-25/30 C)Voltage V 230 230Phase No. 1 1Frequency Hz 50 50OUTPUTOUTPUTOUTPUTOUTPUTOUTPUTMax. cont. welding current:@60% duty cycle (AC/DC) A 250/300 250/300@100% duty cycle (AC/DC) A 180/230 180/230GENERALGENERALGENERALGENERALGENERALFilter capacitor - InbuiltDimensions (approx.):Length mm 500 1200Width mm 455 460Height mm 230 830W eight kg 28 118TORCHTORCHTORCHTORCHTORCH HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8Max.Current Carrying Capacity@ 60% duty cycle Amps AC 270

Amps DC 300@ 100% duty cycle Amps AC 200

Amps DC 230Cable Length Mtrs. 4/8Cooling Type W aterElectrode Capacity mm 1.6, 2.4, 3.2, 4.0


NOTE: Duty Cycle is based on 5 min. cycle time.

UNITUNITUNITUNITUNIT DC CONTROL OUTFITS DC CONTROL OUTFITS DC CONTROL OUTFITS DC CONTROL OUTFITS DC CONTROL OUTFITS

ADORTIG D-30ADORTIG D-30ADORTIG D-30ADORTIG D-30ADORTIG D-30

(DC UNITS)(DC UNITS)(DC UNITS)(DC UNITS)(DC UNITS) H.F. UNITH.F. UNITH.F. UNITH.F. UNITH.F. UNIT AUX. UNITAUX. UNITAUX. UNITAUX. UNITAUX. UNIT

H.F. 25/30H.F. 25/30H.F. 25/30H.F. 25/30H.F. 25/30 AU 30CAU 30CAU 30CAU 30CAU 30C

INPUTINPUTINPUTINPUTINPUTInput Supply (From

AU-30 C)Voltage V 230 230Phase No. 1 1Frequency Hz 50 50OUTPUTOUTPUTOUTPUTOUTPUTOUTPUTMax.cont.welding current:@60% duty cycle (DC) A 300 300@100% duty cycle (DC) A 230 230


Dimensions (approx.):Length mm 500 1200Width mm 455 460Height mm 230 830W eight kg 28 105

TORCHTORCHTORCHTORCHTORCH UNITUNITUNITUNITUNIT HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8

Max.Current Carrying Capacity@ 60% duty cycle Amps AC 270

Amps DC 300@ 100% duty cycle Amps AC 200

Amps DC 230Cable Length Mtrs. 4/8Cooling Type W aterElectrode Capacity mm 1.6, 2.4, 3.2, 4.0

OPTIONAL ACCESSORIES :OPTIONAL ACCESSORIES :OPTIONAL ACCESSORIES :OPTIONAL ACCESSORIES :OPTIONAL ACCESSORIES : ADORTIG AD 25/30ADORTIG AD 25/30ADORTIG AD 25/30ADORTIG AD 25/30ADORTIG AD 25/30 ADORTIG D-30ADORTIG D-30ADORTIG D-30ADORTIG D-30ADORTIG D-30

ModelModelModelModelModel Product codeProduct codeProduct codeProduct codeProduct code ModelModelModelModelModel Product codeProduct codeProduct codeProduct codeProduct codeSet of Tungsten electrodes TE-30 3802102 TE-30 3802102Set of Welding Accessories TAC-300 3803103 TAC-300 3803103Set of welding cable TAC-301 3806102 TAC-301 3805102Pressure regulator cum PRF-AT 6400170 PRF-AT 6400170flowmeter for argon gas


ModelModelModelModelModel Code No.Code No.Code No.Code No.Code No.

ADOR TIG AD-25/30 with HIPRO TIG 300-4 3800102

ADOR TIG AD-25/30 with HIPRO TIG 300-8 3800115

ADOR TIG D-30 with HIPRO TIG 300-4 3800105

ADOR TIG D-30 with HIPRO TIG 300-4 380011


TIG Welding Ocutfits

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DC & AC/DC TIG Control UnitDC & AC/DC TIG Control UnitDC & AC/DC TIG Control UnitDC & AC/DC TIG Control UnitDC & AC/DC TIG Control UnitMODELS: HF 2000/2000ADMODELS: HF 2000/2000ADMODELS: HF 2000/2000ADMODELS: HF 2000/2000ADMODELS: HF 2000/2000AD

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. HF 2000HF 2000HF 2000HF 2000HF 2000 HF2000 ADHF2000 ADHF2000 ADHF2000 ADHF2000 AD

INPUTINPUTINPUTINPUTINPUT UNITUNITUNITUNITUNIT VALUEVALUEVALUEVALUEVALUE VALUEVALUEVALUEVALUEVALUE

I/P Supply Voltage V 230 230

Phase No. 1 1Frequency Hz 50 50


W elding Current DC@60% Duty Cycle Amps 200 200@100% Duty Cycle Amps 150 150W elding Current AC@60% Duty Cycle Amps — 150@100% Duty Cycle Amps — 110Gas Preflow Time Sec. 0.1—5 0.1—5Gas Postflow Time Sec. 1—30 1—30


Torch Switch Type 2T/4T 2T/4TArc Striking Type HF/Touch HF/Touch (DC Only)

DIMENSIONSDIMENSIONSDIMENSIONSDIMENSIONSDIMENSIONS

Length mm 440 560Width mm 165 290Height mm 300 438W eight (With capacitor bank) kg. 10 25 (Only for HF 2000 AD)

TORCHTORCHTORCHTORCHTORCH HI-PRO TIG 201-4/HI-PRO TIG 201-4/HI-PRO TIG 201-4/HI-PRO TIG 201-4/HI-PRO TIG 201-4/HI-PRO TIG 201-8HI-PRO TIG 201-8HI-PRO TIG 201-8HI-PRO TIG 201-8HI-PRO TIG 201-8

Max. Current Carrying Capacity@ 60% Duty Cycle Amps DC 200

Amps AC 150@ 100% Duty Cycle Amps DC 150

Amps AC 115Cable Length Mtr. 4/8Cooling Type GasSuitable for Electrode Dia mm 1.6, 2.4, 3.2


HF 2000 with HI-PRO TIG 201-4 3800110

HF 2000 with HI-PRO TIG 201-8 3800111

HF 2000 AD with HI-PRO TIG 201-4 3800112

HF 2000 AD with HI-PRO TIG 201-8 3800117



¥ Portable

¥ Built in high frequency

¥ HF on/off switch — to prevent high frequency interference(operation in DC mode only)

¥ Auto H.F. shut off after arc strikes (in DC mode only)/Arc does not strike in 10 secs.

¥ Built-in Preflow/Postflow facility

¥ Gas flow through Solenoid valve for economy in consumption of costly Argon gas

AC TIGAC TIGAC TIGAC TIGAC TIGDC TIGDC TIGDC TIGDC TIGDC TIG


Submerged ARC Welding Outfits

TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT PS 600PS 600PS 600PS 600PS 600 PS 800PS 800PS 800PS 800PS 800 PS 1000PS 1000PS 1000PS 1000PS 1000 PS 1200PS 1200PS 1200PS 1200PS 1200

A.A.A.A.A. POWER SOURCES POWER SOURCES POWER SOURCES POWER SOURCES POWER SOURCES


Voltage Volts. 415 415 415 415Phase No. 3 3 3 3Frequency Hz 50 50 50 50(KVA rating) @ 60% duty cycle KVA 36.5 45 57 68Recommended Fuse rating Type/Amps TP-60 TP-60 TP-80 TP-100


Static characteristics Type CP CP CP CPW elding current (upto) A 600 800 1000 1200Open circuit voltage range (max.) Volts 20-65 35-63 35-63 35-63Open circuit range (actual) Volts 17-54 29-54 29-54 29-54Max. welding current:@ 60% duty cycle Amps 600 800 1000 1200@ 100% duty cycle Amps 465 650 800 1000


Insulation Class H H H HCooling Type Forced Air Forced Air Forced Air Forced AirDimensions (approx.): Length mm 920 1225 1225 1225 Widthmm 685 800 800 800 Heightmm 940 900 900 900 Weight kg 255 350 365 390

B.B.B.B.B. WELDING HEAD WELDING HEAD WELDING HEAD WELDING HEAD WELDING HEAD WH-I5WH-I5WH-I5WH-I5WH-I5 WH-I5-01WH-I5-01WH-I5-01WH-I5-01WH-I5-01 WH-I5-02WH-I5-02WH-I5-02WH-I5-02WH-I5-02 WH-I5-03WH-I5-03WH-I5-03WH-I5-03WH-I5-03(Tractor Mounted) (Boom Mounted) (Boom Mounted) (Boom Mounted)

Max. Welding Current @ 60% duty cycle A 1500 1500 1500 1500@ 100% duty cycle A 1250 1250 1250 1250

Recommended power source (CP Type) Model PS600/PS800/PS1000/PS1200Wire Diameter: - Single wire mm 2, 2.5, 3, 4, 5 - Twin wire mm 2 & 2.5 (optional)

Speed range: - Wire feed mtr/min 0.5 to 4.0 - Carriage mtr/min 0.1 to 1.5 —— —— ——

Input to control unit 42 V from the power sourceRange of adjustment:#Vertical (Z) mm 180 (100+80*) 180 (100+80*) 100 (Motorised)100 (Motorised)Horizontal (X) mm 140 140 100 (Motorised)100 (Motorised)(Transverse to travel direction)Horizontal (Y) mm 140 140 (Manual) 100 (Motorised)(In direction of travel) Maximum Swivel:Transverse to head travel deg 45Parallel to hand travel deg 30Horizontal swing deg 270Standard bore for spool mm 285-315 (adjustable)W eight of the spool (Max.) kg 25Flux Hopper capacity (approx.) kg 10/7

Dimensions (approx): Length mm 1400 1400 1400 1400Height mm 805 875 875 875Width mm 450 650 650 650

Total Weight (Without Flux and Wire) kg 80 90 100 105

*80 mm adjustment for welding head.# Range of adjustment: The 3 axes of the welding head are defined as: ¥ X-Axis - Horizontal Axis, transverse to direction of Boom travel¥ Y-Axis - Horizontal Axis, along the direction of Boom travel ¥ Z-Axis - Vertical Axis, perpendicular to direction of Boom travel


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MAESTRO SERIESMAESTRO SERIESMAESTRO SERIESMAESTRO SERIESMAESTRO SERIESMODELS: PS 600/PS 800/PS 1000/PS 1200MODELS: PS 600/PS 800/PS 1000/PS 1200MODELS: PS 600/PS 800/PS 1000/PS 1200MODELS: PS 600/PS 800/PS 1000/PS 1200MODELS: PS 600/PS 800/PS 1000/PS 1200


¥ Perfectly matched power sources and welding heads

¥ Boom mounted head comes with a choice of manual, semi-motorisedand fully motorised cross slides

¥ Programmed sequential operations of Power source, Wire Feed andCarriage through built-in solid state circuitry

¥ Twin Wire attachment is optionally available - helps to achieve20-30% higher weld deposition rates

¥ Fillet welding attachment (optional) - enhances usability and shopfloorproductivity

SAWSAWSAWSAWSAW


Submerged ARC Welding Outfits

25

OPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRAS

TWIN WIRE ATTACHMENTTWIN WIRE ATTACHMENTTWIN WIRE ATTACHMENTTWIN WIRE ATTACHMENTTWIN WIRE ATTACHMENT

Twin Wire Attachment is available for the Tractor type as well as Boom Mounted type Welding Heads. This arrangementconsists of one set each of wire drive roll and nozzle for 2 mm and 2.5 mm size wires to feed two wires in tandem andincrease deposition rates substantially. This arrangement is ideal for applications like cladding of hard surfacing as well asfor filling weld metal in extra large edge preparation grooves. Twin 2.5 mm wires can deliver upto 20% higher depositionrates than a single 5 mm diameter wire at the same welding current and arc voltage parameters

FFFFFILLET WELDING ATTACHMENTILLET WELDING ATTACHMENTILLET WELDING ATTACHMENTILLET WELDING ATTACHMENTILLET WELDING ATTACHMENT

To enhance the usability of the SAW outfit, a Fillet Welding Attachment can be provided for increased shopfloor productivity

SSSSSPOTLIGHT PROJECTORPOTLIGHT PROJECTORPOTLIGHT PROJECTORPOTLIGHT PROJECTORPOTLIGHT PROJECTOR

This facility is especially useful for welding operations inside cylindrical jobs where a light source is required toexamine seams

OPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIESOPTIONAL ACCESSORIES CODE NOS.CODE NOS.CODE NOS.CODE NOS.CODE NOS.

MAESTRO 600MAESTRO 600MAESTRO 600MAESTRO 600MAESTRO 600 MAESTRO 800MAESTRO 800MAESTRO 800MAESTRO 800MAESTRO 800 MAESTRO 1000MAESTRO 1000MAESTRO 1000MAESTRO 1000MAESTRO 1000 MAESTRO 1200MAESTRO 1200MAESTRO 1200MAESTRO 1200MAESTRO 1200

600-01600-01600-01600-01600-01 800-01800-01800-01800-01800-01 1000-011000-011000-011000-011000-01 1200-011200-011200-011200-011200-01

600-02600-02600-02600-02600-02 800-02800-02800-02800-02800-02 1000-021000-021000-021000-021000-02 1200-021200-021200-021200-021200-02

600-03600-03600-03600-03600-03 800-03800-03800-03800-03800-03 1000-031000-031000-031000-031000-03 1200-031200-031200-031200-031200-03

Set of welders accessoriesModel: WAS 3604101 3604101 3604101 3604101Set of welding cablesModel: SAC 3601101 3601105 3601106 3601104

Spot light projectorModel: SLP 3603101 3603101 3603101 3603101Filler welding attachmentModel: FWA 3602101 3602101 3602101 3602101Twin wire attachmentModel: TWA 3602103 3602103 3602103 3602103

ORDERING CODESORDERING CODESORDERING CODESORDERING CODESORDERING CODES

SUBARC OUTFITSUBARC OUTFITSUBARC OUTFITSUBARC OUTFITSUBARC OUTFIT PRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODE POWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCEPOWER SOURCE WELDING HEADWELDING HEADWELDING HEADWELDING HEADWELDING HEAD

Maestro 600 3600401 PS 600 WH-15Maestro 600-01 3600402 PS 600 WH-15-01Maestro 600-02 3600403 PS 600 WH-15-02Maestro 600-03 3600404 PS 600 WH-15-03Maestro 800 3600405 PS 800 WH-15Maestro 800-01 3600406 PS 800 WH-15-01Maestro 800-02 3600407 PS 800 WH-15-02Maestro 800-03 3600408 PS 800 WH-15-03Maestro 1000 3600409 PS 1000 WH-15Maestro 1000-01 3600410 PS 1000 WH-15-01Maestro 1000-02 3600411 PS 1000 WH-15-02Maestro 1000-03 3600412 PS 1000 WH-15-03Maestro 1200 3600413 PS 1200 WH-15Maestro 1200-01 3600414 PS 1200 WH-15-01Maestro 1200-02 3600415 PS 1200 WH-15-02Maestro 1200-03 3600416 PS 1200 WH-15-03


Plasma Cutting Outfit


Whether its clean cuts that you want or separation cut — AP 100 works with equalease. You can use AP-100 for¥ Automotive repairs¥ General fabrication¥ Bus & Coach Body building¥ Railways & Road transport workshops¥ Power stations, chemical, petrochemicals or fertilizer industry¥ Sheet metal fabrication¥ Construction and maintenance workshops¥ Manufacture of food processing and pharmaceutical equipment using SS alloys¥ Scrap cutting, demolition, ship-breaking, etc.


¥ Rugged and robust design¥ User friendly. Requires minimum operator training¥ Special safety-interlock for operator protection¥ Lightweight and flexible torch with 8 m long hose assembly¥ Air pressure safety switch for fail-safe cutting¥ Double air filter-cum-pressure regulator unit to ensure clean compressed air for excellentcut quality

¥ Easy manoeuvrability on the shopfloor¥ Full range of accessories

SPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONSTECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. AP-100AP-100AP-100AP-100AP-100

INPUTINPUTINPUTINPUTINPUT UNITUNITUNITUNITUNIT VALUEVALUEVALUEVALUEVALUE

Input supply voltage Volts 415Phase No. 3Frequency Hz 50Rating: continuous KVA 28Recommended switchFuse rating Amps TP-45


Cutting current Amps 100Open circuit voltage DC Volts 300Cutting current@ 60% duty cycle Amps 100Pilot arc circuit voltage DC Volts 300


Insulation Class BCooling Type Forced AirOverall dimensions(approx.):Length mm 800Width mm 370Height mm 825W eight kg 165

APL-100 TORCHAPL-100 TORCHAPL-100 TORCHAPL-100 TORCHAPL-100 TORCH

Max. current/voltage@ 60% duty cycle Amps/V 100/110Cooling Type AirAir to be used(Plasma+Cooling):Flow Lit/min 120 to150Pressure kg/cm2 6Cable hose length mtrs. 8


Code No. 3880406

26

AIR PLASMA CUTTING SYSTEMAIR PLASMA CUTTING SYSTEMAIR PLASMA CUTTING SYSTEMAIR PLASMA CUTTING SYSTEMAIR PLASMA CUTTING SYSTEMMODEL: AP 100MODEL: AP 100MODEL: AP 100MODEL: AP 100MODEL: AP 100

CUTTINGCUTTINGCUTTINGCUTTINGCUTTING



¥Ensures smooth and uninterrupted arc resulting in dependable welding

¥W elder friendly. Offers higher metal recovery due to lesser spatter

¥Ensures fine control of welding current to minimise the heat input to thejob which reduces HAZ

¥Eliminates the usage of cumbersome fan failure protection andenhances the service life of the equipment

¥Saves electrical energy while the equipment is not in use, due to low noload losses

¥Can be conveniently used at the workplace


¥Reliable. Dyn amic output characteristics throughout the entire welding range

¥Infinitely variable current regulation through sturdy and smoothmoving core mechanism

¥Adjustment of welding current is possible while welding is in progress

¥Natural air cooled transformers

¥Power On/Off switch

¥Compact and lightweight˚

E-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-WELMAC - 150/190/151/191E-WELMAC - 150/190/151/191E-WELMAC - 150/190/151/191E-WELMAC - 150/190/151/191E-WELMAC - 150/190/151/191


27

E-Series Welding Transformers

MMAMMAMMAMMAMMA

MODELMODELMODELMODELMODEL UNITUNITUNITUNITUNIT E-WELMAC 150E-WELMAC 150E-WELMAC 150E-WELMAC 150E-WELMAC 150 E-WELMAC 190E-WELMAC 190E-WELMAC 190E-WELMAC 190E-WELMAC 190 E-WELMAC 151E-WELMAC 151E-WELMAC 151E-WELMAC 151E-WELMAC 151 E-WELMAC 191E-WELMAC 191E-WELMAC 191E-WELMAC 191E-WELMAC 191


Input Supply:Voltage Volts 230 V 230 V 400 400Phases No. 1 1 1(2 Lines of 3 Phase)1(2 Lines of 3 Phase)Frequency Hz 50 50 50 50Input Power @ 100 %duty cycle KVA 4 5 4 5


Open Circuit Voltage(Maximum) Volts 50 50 50 50W elding Current Amps 40 to 150 Amps 40 to 190 Amps 40 to 150 Amps 40 to 190 AmpsRange (In Two Ranges)Current:@20% duty cycle Amps 150 190 150 190@60% duty cycle Amps 90 110 90 110@100% duty cycle Amps 70 90 70 90W elding Electrode range mm 2-4 2-5 2-4 2-5


Cooling Type ---------------Natural Air Cooled------------------------------Forced Air Cooled---------------(With 4 Fan)

Insulation Class H H H HDimensions (approx.):Length mm 405 370 385 425Width mm 260 310 310 345Height mm 380 510 510 560W eight Kg. 34 39 36 40

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No. 3580202 3580203 3580204 3580205


TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. UNITUNITUNITUNITUNIT DOUBLE RACERDOUBLE RACERDOUBLE RACERDOUBLE RACERDOUBLE RACER DOUBLE HORSEDOUBLE HORSEDOUBLE HORSEDOUBLE HORSEDOUBLE HORSE DOUBLE STALLIONDOUBLE STALLIONDOUBLE STALLIONDOUBLE STALLIONDOUBLE STALLION


Primary voltage V 415 415 415Phase No. 1 1 1

( 2 li n e s o f t h re e p h a s e A C )

Frequency Hz 50 50 50

Rating @ 60% duty cycle KVA 20 26 32.8


Open circuit voltage V 80 80 80

W elding current range

(Single Range Control) A 50-300 60-400 80-500

Maximum intermittent welding current

@ 35% duty cycle A 300 400 500

Maximum continuous welding current

@ 60% duty cycle A 225 300 375

Maximum automatic welding current

@ 100% duty cycle A 175 230 300


Type of cooling N A T U R A L A I R C O O L E D

Insulation Class H H H

Recommended electrodesize/range mm | 2-6.3 | 2.5-6.3

Overall dimensions:

Length mm 650 650 650

Width mm 475 500 550

Height mm 700 725 755

W eight (approx.) kg 120 140 170


Code No. 3580111 3580104 3580131


¥ Ensures smooth and uninterrupted arc resulting in dependable welding

¥ W elder friendly. Offers higher metal recovery due tolesser spatter

¥ Ensures fine control of welding current to minimise theheatinput to the job which reduces HAZ

¥ Eliminates the usage of cumbersome fan failure protectionand enhances the service life of the equipment

¥ Saves electrical energy while the equipment is not in use,due to low no load losses

¥ Can be conveniently used at the workplace


¥ Reliable. Dynamic output characteristics throughout theentire welding range

¥ Infinitely variable current regulation through sturdy and smooth moving core mechanism

¥ Adjustment of welding current is possible while welding is in progress

¥ Natural air cooled transformers

¥ Power On/Off switch

¥ Compact and lightweight˚

E-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSE-RANGE AC ARC WELDERSDOUBLE RACER/DOUBLE HORSE/DOUBLE STALLIONDOUBLE RACER/DOUBLE HORSE/DOUBLE STALLIONDOUBLE RACER/DOUBLE HORSE/DOUBLE STALLIONDOUBLE RACER/DOUBLE HORSE/DOUBLE STALLIONDOUBLE RACER/DOUBLE HORSE/DOUBLE STALLION

MMAMMAMMAMMAMMA

E-Series Welding Transformers

28



GASGASGASGASGAS OXYGENOXYGENOXYGENOXYGENOXYGEN ACETYLENEACETYLENEACETYLENEACETYLENEACETYLENE

Regulator Type Silverline 4821 S/O Silverline 4822 S/APressure (Bar) Inlet 200 20Pressure (Bar) Outlet 10 1.0Max. flow (LPM) 1000 250Inlet connections* 5/8 BSP 5/8 BSP

RH (Male) LH (Male)Outlet connections* 3/8 BSP 3/8 BSP

RH (Male) LH (Male)

E-Range - Cutting Accessories

29


¥ Unbreakable moulded pressure adjusting knob.

¥ Unique profile rubber diaphragm.

¥ Stainless steel machined & ground valve spindle with hard plastic moulded valve atthe heart of the regulator.

¥ Sintered filter in the inlet, wire mesh filter in valve assembly.

¥ Side inlet for horizontal cylinder valve, bottom inlet for vertical cylinder valve.

¥ Self-adjusting safety valve.

¥ W eight 1.10 Kg approx.

OXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORSOXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORSOXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORSOXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORSOXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORSMODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/AMODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/AMODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/AMODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/AMODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/A


¥ Stainless steel diaphragm in first stage to absorb shock of inlet pressure up to 200 bar.Flexible rubber diaphragm in second stage for fine gas control.

¥ Forged brass bonnet in first stage and die cast special alloy bonnet in second stage for higher strength.

¥ Plastic moulded valve and stainless steel spindle in the valve assembly capsule in bothstages for leak-proof performance.

¥ Distinctive colour for bonnet, pressure gauge and pressure adjusting knobs.

¥ Second stage plenum chamber volume is six times than first stage ensuring very stableflow characteristics.

¥ Double protection through separate safety valves in first and second stage.

¥ Triple filter: one in inlet and two wire mesh in the valve assembly protect the sensitiveinternal parts from any dust particles.

¥ W eight 2.40 Kg.

OXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORSOXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORSOXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORSOXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORSOXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORSMODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/AMODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/AMODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/AMODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/AMODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/A

Manufactured as per IS:6901 and Certified by Bureau of Indian Standards marked with ISI and Certification License Number CM/L 7225968


GASGASGASGASGAS REGULATORREGULATORREGULATORREGULATORREGULATOR MAX. INLETMAX. INLETMAX. INLETMAX. INLETMAX. INLET MAX. OUTLETMAX. OUTLETMAX. OUTLETMAX. OUTLETMAX. OUTLET MAX. FLOWMAX. FLOWMAX. FLOWMAX. FLOWMAX. FLOW GAUGE RANGE (KG/GAUGE RANGE (KG/GAUGE RANGE (KG/GAUGE RANGE (KG/GAUGE RANGE (KG/cmcmcmcmcm22222))))) END CONNECTIONSEND CONNECTIONSEND CONNECTIONSEND CONNECTIONSEND CONNECTIONS

TYPETYPETYPETYPETYPE PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE (LPM)(LPM)(LPM)(LPM)(LPM) INLETINLETINLETINLETINLET OUTLETOUTLETOUTLETOUTLETOUTLET INLETINLETINLETINLETINLET OUTLETOUTLETOUTLETOUTLETOUTLET

(BAR)(BAR)(BAR)(BAR)(BAR) (BAR)(BAR)(BAR)(BAR)(BAR) MINMINMINMINMIN MAXMAXMAXMAXMAX MINMINMINMINMIN MAXMAXMAXMAXMAX

Oxygen Goldline 230 10 1000 0 250 0 16 5/8 BSP 3/8 BSP7021 S/O (0-10) RH (MALE) RH (MALE)

Acetylene Goldline 20 1.5 250 0 44 0 3 5/8 BSP 3/8 BSP7022 S/A (0-1.5) LH (MALE) LH (MALE)

Argon GOLDLINE 200 — 25 0 250 0 50 lpm 5/8 BSP 3/8 BSP7023 S/AR RH (MALE) RH (MALE)

Nitrogen GOLDLINE 200 10 1000 0 250 0 16 5/8 BSP 3/8 BSP7024 S/NT LH (MALE) LH (MALE)


TECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONS

Cutting Capacity : 100 mm of mild steel with NMC-100S torch.

Straight Cut : In 1.8 mtr length or multiples by adding rails.

Circle Cutting : 150 to 1200 mm diameter.

Bevel Cutting : Up to 45 degrees.

Cutting Speed : 100 to 1000 mm/min.

Power Supply : 220/240 V, 1ph, 50 Hz.

W eight : 10.8 kg. approx.

Overall Dimension: 420 mm L x 280 mm W x 450 mm H (approx).

Horizontal Adjustment of Torch — 80 mm.

Vertical Adjustment of Torch — 60 mm.


¥ 303 NM Torch has several advantages owing to its nozzle mix system. 303 NM isavailable with ANM nozzle for use with Acetylene as fuel gas and PNM nozzle for usewith LPG as fuel gas.

¥ NOZZLE—MIX CUTTING IS SAFEST: 303 NMs unique positive-suction NM nozzlesare designed according to the fuel gas being used, to safeguard the torch and operatorfrom sustained backfire or flashback. This is especially advantageous when differentfuel gases are used on the same shopfloor.

¥ WIDER RANGE OF OPERATION: 303 NM torches can be employed for a wide range ofcutting jobs. All you need is to change the nozzle to suit the job.

¥ EASY MAINTENANCE: The all metal design makes 303 NM a rugged torch that canwithstand rough handling by shopfloor workers.


Maximum cutting thickness: 300 mm ¥ Length of torch: 460 mm ¥ Weight of torch: 1.2 kg

Manufactured as per IS: 7653 — 1975 and Certified by Bureau of Indian Standards.Marked with ISI and certification license number CM/L 7226061

30


GAS CUTTING TORCHESGAS CUTTING TORCHESGAS CUTTING TORCHESGAS CUTTING TORCHESGAS CUTTING TORCHES MODEL: 303 NM MODEL: 303 NM MODEL: 303 NM MODEL: 303 NM MODEL: 303 NM


¥ No backfire during cutting because of "Nozzle-Mix" technology.

¥ Aluminium die cast body with ventilation holes reduces overheating of motor and other electrical parts.

¥ Unbreakable, smooth and precise horizontal and vertical adjustment of torch.

¥ Bevel setting with lock-in facility means bevel accuracy during long cutting.

¥ Remote mounted gas control knobs make flame adjustment during cutting operation easy.

¥ Single lever ON-OFF control for cutting Oxygen makes the stopping and restarting of cutting very easyand saves Oxygen.

¥ Stainless steel heat reflectors (2 nos. with air gap), protect themotor from heat during cutting thus adding to the life of the machine.

¥ Travels on standard 1.8 mtr extruded Aluminium rail.

PORTABLE GAS CUTTING MACHINEPORTABLE GAS CUTTING MACHINEPORTABLE GAS CUTTING MACHINEPORTABLE GAS CUTTING MACHINEPORTABLE GAS CUTTING MACHINEMODEL: PANTHER NMMODEL: PANTHER NMMODEL: PANTHER NMMODEL: PANTHER NMMODEL: PANTHER NM


SPECIFICATIONS: THERMOGUARDSPECIFICATIONS: THERMOGUARDSPECIFICATIONS: THERMOGUARDSPECIFICATIONS: THERMOGUARDSPECIFICATIONS: THERMOGUARD

MODELMODELMODELMODELMODEL GASGASGASGASGAS MAX. INLETMAX. INLETMAX. INLETMAX. INLETMAX. INLET RATEDRATEDRATEDRATEDRATED AT PI MAX.AT PI MAX.AT PI MAX.AT PI MAX.AT PI MAX. WEIGHTWEIGHTWEIGHTWEIGHTWEIGHT

PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE FLOWFLOWFLOWFLOWFLOW F TF TF TF TF T33333/H/H/H/H/H GmGmGmGmGm

BARBARBARBARBAR MMMMM 33333/H/H/H/H/H

83/0 Oxygen 10.0 30 1059 430

83/A Acetylene 1.5 15 530 430

83/P Propane 5.0 24 850 430

SPECIFICATIONS: SLIMGUARDSPECIFICATIONS: SLIMGUARDSPECIFICATIONS: SLIMGUARDSPECIFICATIONS: SLIMGUARDSPECIFICATIONS: SLIMGUARD

MODELMODELMODELMODELMODEL GASGASGASGASGAS MAX. INLETMAX. INLETMAX. INLETMAX. INLETMAX. INLET RATEDRATEDRATEDRATEDRATED AT PI MAX.AT PI MAX.AT PI MAX.AT PI MAX.AT PI MAX. WEIGHTWEIGHTWEIGHTWEIGHTWEIGHT

PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE FLOWFLOWFLOWFLOWFLOW FTFTFTFTFT33333/H/H/H/H/H GmGmGmGmGm

BARBARBARBARBAR MMMMM33333/H/H/H/H/H

82/0 Oxygen 10.0 30 1059 100

82/F Fuel gas 1.5 A 12 400 100


Flame Arrestor: Flame Arrestor: Flame Arrestor: Flame Arrestor: Flame Arrestor: A sintered stainless steel cylindrical element is included

in Type 82 to quench the flame resulting from flashback

Non-return valve:Non-return valve:Non-return valve:Non-return valve:Non-return valve: A spring loaded non-return valve is incorporated in

SLIMGUARD-82 to stop the reverse flow of gases, this being the major

cause of flashback. The non-return valve is fitted upstream from the

flame arresting element to ensure that the soft seat is protected from the

flame front generated by the flashback.

31

E-Range - Cutting AccessoriesE-Range - Cutting AccessoriesE-Range - Cutting AccessoriesE-Range - Cutting AccessoriesE-Range - Cutting Accessories

FLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORMODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)MODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)MODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)MODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)MODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)


Flame Arrestor:Flame Arrestor:Flame Arrestor:Flame Arrestor:Flame Arrestor: The type 83 Flashback Arrestor incorporates a sintered stainless

steel cylindrical element and is designed to quench the flame resulting from a

flashback. The large surface area of the element minimizes the restriction of gas

flow. For economy in service the element is designed to withstand a series of

flashbacks.

Thermal cut-off valve:Thermal cut-off valve:Thermal cut-off valve:Thermal cut-off valve:Thermal cut-off valve: The non-return valve together with a spring loaded

piston provides the means by which the gas supply is stopped. The piston is

held under fusion by a heavy spring and the complete assembly is held by a

soldered joint of low melting point, located downstream of the sintered element.

Non-return valve:Non-return valve:Non-return valve:Non-return valve:Non-return valve: A spring loaded non-return valve is situated on the upstream

side for the flame arresting element to prevent the reverse flow of gases.

FLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORFLASHBACK ARRESTORMODEL: THERMOGUARD 83 (REGULATOR MOUNTED)MODEL: THERMOGUARD 83 (REGULATOR MOUNTED)MODEL: THERMOGUARD 83 (REGULATOR MOUNTED)MODEL: THERMOGUARD 83 (REGULATOR MOUNTED)MODEL: THERMOGUARD 83 (REGULATOR MOUNTED)



¥ Heavy duty backfire-free cutting torch

¥ Heavy duty compact, Oxygen & Acetylene regulator

¥ Set of 3 ANM cutting nozzles for general purpose cutting

¥ Ready-to-use twin hose assembly

¥ Shockproof thermacol packing

¥ W aterproof Sunpack exterior casing

GAS CUTTING OUTFITSGAS CUTTING OUTFITSGAS CUTTING OUTFITSGAS CUTTING OUTFITSGAS CUTTING OUTFITSMODELS: CUTMASTER 300 E/CUTPACK 300 EMODELS: CUTMASTER 300 E/CUTPACK 300 EMODELS: CUTMASTER 300 E/CUTPACK 300 EMODELS: CUTMASTER 300 E/CUTPACK 300 EMODELS: CUTMASTER 300 E/CUTPACK 300 E


CUTMASTER 300 E contain the followingCUTMASTER 300 E contain the followingCUTMASTER 300 E contain the followingCUTMASTER 300 E contain the followingCUTMASTER 300 E contain the following

¥ 303 NM gas cutting torch without nozzle 1 No.

¥ Cutting Nozzle ANM Sizes 1/32, 3/64, 1/16 3 Nos.

¥ Silverline Oxygen regulator 4821 S/O 1 No.

¥ Silverline Acetylene regulator 4822 S/A 1 No.

¥ Twin Hose assembly 8 mm with 3/8

BSP RH & LH connectors on both sides5 mtr

¥ Combination Spanner 1 No.

¥ Gas Lighter 1 No.

¥ Goggles 1 No.

¥ Nozzle Cleaner 1 Set



CUTPACK 300 E contain the followingCUTPACK 300 E contain the followingCUTPACK 300 E contain the followingCUTPACK 300 E contain the followingCUTPACK 300 E contain the following

¥ 303 NM Gas Cutting Torch without Nozzle 1 No.

¥ Cutting Nozzle 3/64 1 No.

¥ SILVERLINE Oxygen regulator 1 No.

¥ SILVERLINE Acetylene regulator 1 No.

¥ Combination Spanner 1 No.

¥ Gas lighter 1 No.

¥ Nozzle Cleaner 1 set

32

OPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRASOPTIONAL EXTRAS

¥ Twin hose assembly 8mm with connector 10 mtr. or 15mtr., 20 mtr. or 25 mtr.

¥ ANM cutting nozzles size 5/64" to 1/8".

¥ PNM cutting nozzle size 1/32" to 1/8".

APPLICATIONS OF CUTPACK AND CUTMASTERAPPLICATIONS OF CUTPACK AND CUTMASTERAPPLICATIONS OF CUTPACK AND CUTMASTERAPPLICATIONS OF CUTPACK AND CUTMASTERAPPLICATIONS OF CUTPACK AND CUTMASTER

¥ Site contractors and fabricators ¥ Mines ¥ Auto repair workshops ¥ Industrial Training institutes¥ On-board ship maintenance ¥ Mobile emergency cutting units of Railways ¥ Forward base workshop ¥ Armed Forces¥ Sugar Plants ¥ Cement Plants ¥ Textile / Jute Mills ¥ Process Industries ¥ General Maintenance Workshop


TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. ADORPORTADORPORTADORPORTADORPORTADORPORT ADORDRY-I ADORDRY-I ADORDRY-I ADORDRY-I ADORDRY-I ADORDRYIIADORDRYIIADORDRYIIADORDRYIIADORDRYII


Voltage 230 V/AC 230 V/AC 230 V/AC

Current (Amps) 2 7.6 9.5

Phase Single Phase Single Phase Single Phase

Frequency 50 Hz 50 Hz 50 Hz

W atts 0.5 kw 1.75 kw 2.25 kw


Temperature 500 C - 2500 C 500 C - 2500 C 1300 C - 3500 C

GENERAL SPECIFICATIONSGENERAL SPECIFICATIONSGENERAL SPECIFICATIONSGENERAL SPECIFICATIONSGENERAL SPECIFICATIONS

Capacity About 4 kg of About 25 kg of About 25 kg of

450 mm electrodes 450 mm electrodes 450 mm electrodes

W orking Space 80 mm dia. x 445 mm 440 x 450 x 490 mm (HWD) 440 x 450 x 490 mm (HWD)

depth (approx.) height (approx.) height (approx.)

No. of shelves - FIVE FIVE

Air circulation Natural Natural Natural

Convection Convection Convection

Temp. control THERMOST AT THERMOST AT THERMOST AT

WITH ELECTRONIC

CONTROLLER &

DIGITAL TEMPERATURE

INDICATOR

Ordering Code 6400130 6400131 6400132


••••• Temperature control -Temperature control -Temperature control -Temperature control -Temperature control - Provided with thermostat controlfor precise setting of drying temperature required for varioustypes of electrodes

••••• Flawless welds -Flawless welds -Flawless welds -Flawless welds -Flawless welds - Totally dry welding consumables yieldradio graphic quality welds

E-Range - Accessories - Drying OvensE-Range - Accessories - Drying OvensE-Range - Accessories - Drying OvensE-Range - Accessories - Drying OvensE-Range - Accessories - Drying Ovens


ELECTRODE DRYING OVEN ELECTRODE DRYING OVEN ELECTRODE DRYING OVEN ELECTRODE DRYING OVEN ELECTRODE DRYING OVEN TYPESTYPESTYPESTYPESTYPESMODELS: ADORPORT/ADORDRY I/ADORDRY IIMODELS: ADORPORT/ADORDRY I/ADORDRY IIMODELS: ADORPORT/ADORDRY I/ADORDRY IIMODELS: ADORPORT/ADORDRY I/ADORDRY IIMODELS: ADORPORT/ADORDRY I/ADORDRY II

33


MODELMODELMODELMODELMODEL UNIFEEED-20 (FD)/(FE)UNIFEEED-20 (FD)/(FE)UNIFEEED-20 (FD)/(FE)UNIFEEED-20 (FD)/(FE)UNIFEEED-20 (FD)/(FE) UNIFEED-40 (FD)/(FE)UNIFEED-40 (FD)/(FE)UNIFEED-40 (FD)/(FE)UNIFEED-40 (FD)/(FE)UNIFEED-40 (FD)/(FE)UNIFEEED-20 (FD-AWL)/(FE-AWL)UNIFEEED-20 (FD-AWL)/(FE-AWL)UNIFEEED-20 (FD-AWL)/(FE-AWL)UNIFEEED-20 (FD-AWL)/(FE-AWL)UNIFEEED-20 (FD-AWL)/(FE-AWL) UNIFEED-40 (FD-AWL)/(FE-AWL)UNIFEED-40 (FD-AWL)/(FE-AWL)UNIFEED-40 (FD-AWL)/(FE-AWL)UNIFEED-40 (FD-AWL)/(FE-AWL)UNIFEED-40 (FD-AWL)/(FE-AWL) UNIFEED-20(PE/(PD)UNIFEED-20(PE/(PD)UNIFEED-20(PE/(PD)UNIFEED-20(PE/(PD)UNIFEED-20(PE/(PD)

Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 m, 1 mm, 1.2mm & 1.6 mmWire feed speed 1.2 M to 18 M/Min 1.2 to 18 M/Min 1.2 M to 18M/MinWire roll drive Two roll Four roll Two rollWire drive motor Permanent magnet Permanent magnet Printed Circuit MotorMotor rating DC 42V, 60 watt DC 42V, 90 watt DC 18V, 65 wattDimensions (l x w x h) mm 430 x 180 x 310 430 x 180 x 310 430 x 180 x 310W eight (w/o spool) 8 Kg. (approx.) 9 Kg. (approx.) 9 Kg. (approx.)Construction of Wirefeeder Open type Open type Open Type

MODELMODELMODELMODELMODEL WF-20 (F) with Euro end connection/WF-20 (F) with Euro end connection/WF-20 (F) with Euro end connection/WF-20 (F) with Euro end connection/WF-20 (F) with Euro end connection/ WF-40 (F) with Euro end connectionWF-40 (F) with Euro end connectionWF-40 (F) with Euro end connectionWF-40 (F) with Euro end connectionWF-40 (F) with Euro end connectionWF-20 (F) with AWL end connectionWF-20 (F) with AWL end connectionWF-20 (F) with AWL end connectionWF-20 (F) with AWL end connectionWF-20 (F) with AWL end connection WF-40 (F) with AWL end connectionWF-40 (F) with AWL end connectionWF-40 (F) with AWL end connectionWF-40 (F) with AWL end connectionWF-40 (F) with AWL end connection WF-20 (PE)/(PD)WF-20 (PE)/(PD)WF-20 (PE)/(PD)WF-20 (PE)/(PD)WF-20 (PE)/(PD)

Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm,1mm,1.2 mm & 1.6 mmWire feed speed 1.2 to 18 M/Min 1.2 to 18 M/Min 1.2 M to 18 M/MinWire roll drive Two roll Four roll Two rollWire drive motor Permanent magnet Permanent magnet Printed Circuit MotorMotor rating DC 42V, 60 watt DC 42V, 90 watt DC 18V, 65 wattDimensions (l x w x h) mm 520 x 240 x 360 520 x 240 x 360 520 x 240 x 360W eight (w/o spool) 20 Kg. (approx.) 20 Kg. (approx.) 20 Kg. (approx.)Construction of Wirefeeder Close type Close type Close type

SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. MODELMODELMODELMODELMODEL PRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODE

WIRE FEEDERSWIRE FEEDERSWIRE FEEDERSWIRE FEEDERSWIRE FEEDERS01 UNIFEED-20 (FD) 015010152802 UNIFEED-20 (FE) 015010152903 UNIFEED-20 (PD) 015010132304 UNIFEED-20 (PE) 015010132405 UNIFEED-40 (FD) 015010153006 UNIFEED-40 (FE) 015010153107 UNIFEED-20 (FD-AWL) 015010153208 UNIFEED-20 (FE-AWL) 015010153309 UNIFEED-40 (FD-AWL) 015010153410 UNIFEED-40 (FE-AWL) 015010153511 WF-20 (F) with Euro end connection 015010152412 WF-20 (F) with AWL end connection 015010152513 WF-20 (PD) with AWL end connection 015010132514 WF-20 (PE) with Euro end connection 015010132615 WF-40 (F) with Euro end connection 015010152616 WF-40 (F) with AWL end connection 0150101527

SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. MODELMODELMODELMODELMODEL PRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODEPRODUCT CODE

MAGNA RETROFIT WIRE FEEDERSMAGNA RETROFIT WIRE FEEDERSMAGNA RETROFIT WIRE FEEDERSMAGNA RETROFIT WIRE FEEDERSMAGNA RETROFIT WIRE FEEDERS01 FEEDLITE-20 (FD) RT 015010152202 FEEDLITE-20 (FE) RT 015010152303 FEEDLITE-40 (FD) RT 015010152004 FEEDLITE-40 (FE) RT 0150101521


¥ Reliable permanent magnet motor which works years together without anymaintenance

¥ Long life of carbon brushes - hence least maintenance¥ Totally enclosed motor¥ Wire feeder is ruggedly designed to work under demanding shopfloorconditions

¥ Thyristorised DC drive for speed control which ensures smooth & precisewire feeding

¥ Quick change mechanism for ease & convenience in changing wire size¥ Two track/four track facility¥ In-built feature of spot welding timer

E-Range - Accessories - Wire Feeders

34

RETROFIT WIRE FEEDERSRETROFIT WIRE FEEDERSRETROFIT WIRE FEEDERSRETROFIT WIRE FEEDERSRETROFIT WIRE FEEDERSMODELS: UNIFEED – 20/40, WF - 20/40MODELS: UNIFEED – 20/40, WF - 20/40MODELS: UNIFEED – 20/40, WF - 20/40MODELS: UNIFEED – 20/40, WF - 20/40MODELS: UNIFEED – 20/40, WF - 20/40



SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION UNITUNITUNITUNITUNIT FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-20(FE)20(FE)20(FE)20(FE)20(FE) FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-20(FD)20(FD)20(FD)20(FD)20(FD) FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-20(PE)20(PE)20(PE)20(PE)20(PE) FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-20(PD)20(PD)20(PD)20(PD)20(PD) FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-40(FE)40(FE)40(FE)40(FE)40(FE) FEEDLITEFEEDLITEFEEDLITEFEEDLITEFEEDLITE-40(FD)40(FD)40(FD)40(FD)40(FD) FEEDLITFEEDLITFEEDLITFEEDLITFEEDLIT-40(FE)H40(FE)H40(FE)H40(FE)H40(FE)H

Wirefeed speed m/min. 1.2-18 1.2-18 1.2-18 1.2-18 1.2-18 1.2-18 1.2-9

Suitable for wires (fl mm) 0.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.61.2, 1.6, 2.0, 2.4

Wire roll drive No. 2 2 2 2 4 4 4

Dimensions:

Length mm 500 500 430 430 500 500 500

Width mm 180 180 180 180 180 180 180

Height mm 310 310 310 310 310 310 310

Torch connection Type Euro Std. Euro Std Euro Std Euro

Drive motor 42V, 60W 42V, 60W 18V, 65W 18V, 65W 42V, 90W 42V, 90W 42V, 90W

PMDC PMDC PCM PCM PMDC PMDC PMDC

W eight (approx.) Kg. 8 8 9 9 9 9 9

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No. 0150101517 0150101516 0150101321 0150101322 0150101519 0150101518 0150101536


¥ Totally enclosed permanent magnet motor for maintenance-free

performance

¥ Thyristorised DC Speed Drive ensures smooth and precise wirefeeding

¥ Quick Change Mechanism & Easy plug-in connection


35

Accessories - Wire FeedersAccessories - Wire FeedersAccessories - Wire FeedersAccessories - Wire FeedersAccessories - Wire Feeders

WIRE FEEDERSWIRE FEEDERSWIRE FEEDERSWIRE FEEDERSWIRE FEEDERSMODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)HMODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)HMODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)HMODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)HMODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)H


PARAMETERSPARAMETERSPARAMETERSPARAMETERSPARAMETERS TYPETYPETYPETYPETYPE HI-PRO180EHI-PRO180EHI-PRO180EHI-PRO180EHI-PRO180E HI-PRO250EHI-PRO250EHI-PRO250EHI-PRO250EHI-PRO250E HI-PRO260EHI-PRO260EHI-PRO260EHI-PRO260EHI-PRO260E HI-PRO400EHI-PRO400EHI-PRO400EHI-PRO400EHI-PRO400E

HI-PRO180SHI-PRO180SHI-PRO180SHI-PRO180SHI-PRO180S HI-PRO250SHI-PRO250SHI-PRO250SHI-PRO250SHI-PRO250S HI-PRO260SHI-PRO260SHI-PRO260SHI-PRO260SHI-PRO260S HI-PRO400SHI-PRO400SHI-PRO400SHI-PRO400SHI-PRO400S

Max.current

Carrying Capacity

@60% Duty Cycle:

Under CO2

Amps 180 250 260 400

Under Argon rich mixture Amps 150 200 210 320

CableCableCableCableCable TypeTypeTypeTypeType Co-axialCo-axialCo-axialCo-axialCo-axial Co-axialCo-axialCo-axialCo-axialCo-axial Co-axialCo-axialCo-axialCo-axialCo-axial Co-axialCo-axialCo-axialCo-axialCo-axial

Torch Length* Mtrs 3.0 3.0 3.0 3.0

CoolingCoolingCoolingCoolingCooling TypeTypeTypeTypeType Gas cooledGas cooledGas cooledGas cooledGas cooled Gas cooledGas cooledGas cooledGas cooledGas cooled Gas cooledGas cooledGas cooledGas cooledGas cooled Gas cooledGas cooledGas cooledGas cooledGas cooled

Suitable for wires dia.:

Steel mm 0.8 0.8 & 1.2 0.8 & 1.2 0.8,1.2,1.6

Aluminium mm - 1.2 1.2 1.2 & 1.6

Torch end connectorTorch end connectorTorch end connectorTorch end connectorTorch end connector TypeTypeTypeTypeType AWL / Euro connectorAWL / Euro connectorAWL / Euro connectorAWL / Euro connectorAWL / Euro connector

Product codeProduct codeProduct codeProduct codeProduct code (E) END 0150102280 0150102282 0150102284 0150102286

(S) END 0150102281 0150102283 0150102285 0150102287

HI-PRO MIG/MAG TORCHESHI-PRO MIG/MAG TORCHESHI-PRO MIG/MAG TORCHESHI-PRO MIG/MAG TORCHESHI-PRO MIG/MAG TORCHESMODELS: HI-PRO 180/250/260/400MODELS: HI-PRO 180/250/260/400MODELS: HI-PRO 180/250/260/400MODELS: HI-PRO 180/250/260/400MODELS: HI-PRO 180/250/260/400

36


¥ All types of end connectors available

¥ Flexible cable assembly for easy access

¥ Co-axial cable with special rubber sheathing for longer life

¥ Lightweight torches for maximum comfort and productivitywith swivelling handle

¥ Float type switch assembly for positive contact & longer life

¥ Ergonomically designed handle

¥ Optional custom-built torches for specific applications



MTG MIG/MAG TORCHESMTG MIG/MAG TORCHESMTG MIG/MAG TORCHESMTG MIG/MAG TORCHESMTG MIG/MAG TORCHESMODELS: MTG-250/400/600MODELS: MTG-250/400/600MODELS: MTG-250/400/600MODELS: MTG-250/400/600MODELS: MTG-250/400/600


¥ Customized design with insulated torch head for longer and troublefree service life

¥ New stainless steel wire-spiral eliminates problem of rust build-up andconsequent wire feeding problems

¥ Plug-in connections for easy interchangeability

¥ Varieties of nozzle sizes available to suit welding joint configurations

¥ Special models to fit Euro and other wire-feeders

¥ Ergonomic handle to reduce operator fatigue

¥ Improved heavy-duty contact tips for long life and greater operationaleconomy

¥ Easy availability of spares

SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION UNITUNITUNITUNITUNIT MTG-MTG-MTG-MTG-MTG-250 (E)250 (E)250 (E)250 (E)250 (E) MTG-MTG-MTG-MTG-MTG-250250250250250 MTG-MTG-MTG-MTG-MTG-400 (E)400 (E)400 (E)400 (E)400 (E) MTG-MTG-MTG-MTG-MTG-400400400400400 MTG-MTG-MTG-MTG-MTG-600 (E)600 (E)600 (E)600 (E)600 (E) MTG-MTG-MTG-MTG-MTG-600600600600600

Max. current carrying

capacity @ 60%

duty cycle:

Under CO2

Amps 250 250 400 400 500 500

Under Argon Amps 200 200 300 300 350 350

Length Mtrs. 3.0 3.0 3.0 3.0 3.0 3.0

Cooling Type Gas Gas Gas Gas Gas Gas

Suitable for wires:

Steel (flmm) 0.8, 1.2 0.8, 1.2 0.8, 1.2, 1.60.8, 1.2, 1.60.8, 1.2, 1.6, 2.00.8, 1.2, 1.6, 2.0

Aluminium (flmm) 1.2 1.2 1.2, 1.6 1.2, 1.6 1.2, 1.6 1.2, 1.6

Torch end connector Type Euro Std. Euro Std. Euro Std.

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No. 0150102047 0150102046 0150102052 0150102051 0150102083 0150102082


TORCHES - MTG SERIESTORCHES - MTG SERIESTORCHES - MTG SERIESTORCHES - MTG SERIESTORCHES - MTG SERIES

SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION UNITUNITUNITUNITUNIT BBG-B-60-3 (E)BBG-B-60-3 (E)BBG-B-60-3 (E)BBG-B-60-3 (E)BBG-B-60-3 (E) BDG-B-60-3 (S)BDG-B-60-3 (S)BDG-B-60-3 (S)BDG-B-60-3 (S)BDG-B-60-3 (S) BDW-A-65-3 (S)BDW-A-65-3 (S)BDW-A-65-3 (S)BDW-A-65-3 (S)BDW-A-65-3 (S)

Max. current carrying capacity

@ 60% duty cycle:

Under Co2 Amps 600 500 600

Under Argon Amps 475 350 500

Length Mtrs. 3.0 3.0 3.0

Cooling Type Gas Gas W ater

Suitable for wires: Steel (flmm) 1.2, 1.6, 2.0, 2.4, 2.8 0.8, 1.2, 1.6, 2.0 0.8, 1.2, 1.6, 2.0

Aluminium (flmm) 1.2, 1.6 1.2, 1.6 1.2, 1.6

Torch end connector Type Euro Std. Std.

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No. 0150102039 0150102056 0120601277


OTHER HEAVY DUTY CO2/MIG TORCHESOTHER HEAVY DUTY CO2/MIG TORCHESOTHER HEAVY DUTY CO2/MIG TORCHESOTHER HEAVY DUTY CO2/MIG TORCHESOTHER HEAVY DUTY CO2/MIG TORCHES

37

Accessories - Torches


TIG TORCHESTIG TORCHESTIG TORCHESTIG TORCHESTIG TORCHESMODELS: BTW-30T-4/8 & BTW-50-5/8MODELS: BTW-30T-4/8 & BTW-50-5/8MODELS: BTW-30T-4/8 & BTW-50-5/8MODELS: BTW-30T-4/8 & BTW-50-5/8MODELS: BTW-30T-4/8 & BTW-50-5/8


¥ High-Dielectric Silicon Rubber Insulation - tough and durable, doesnt crack or chip easily¥ Heavy Duty Copper Construction - ensures reliable conductance with easy heat dissipation¥ Quick Release Tungsten Adjustment¥ Special Teflon Cup Gasket - provides a positive gas seal for the gas nozzle¥ Extra Large Internal Water Chambers - for effective water cooling for water cooled torches¥ Flexible Lightweight Torch - with ergonomically designed handle

38

PARAMETERSPARAMETERSPARAMETERSPARAMETERSPARAMETERS UNITUNITUNITUNITUNIT BTW-30T-4/BTW-30T-4/BTW-30T-4/BTW-30T-4/BTW-30T-4/ BTW-50-5/BTW-50-5/BTW-50-5/BTW-50-5/BTW-50-5/

BTW-30T-8BTW-30T-8BTW-30T-8BTW-30T-8BTW-30T-8 BTW-50-8BTW-50-8BTW-50-8BTW-50-8BTW-50-8

Max. current carrying capacity@ 60% duty cycle:DC Amps 300 500AC Amps 270 450@ 100% duty cycle:DC Amps 230 380AC Amps 200 320Cable Type CO-AXIAL —Torch length Mtrs 4/8 5/8Cooling Type W ater W aterSuitable for maximumelectrode diameter mm 4.0 6.4

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No. 0150102991 01501035500150102992 0150103551



HI-PRO TIG TORCHESHI-PRO TIG TORCHESHI-PRO TIG TORCHESHI-PRO TIG TORCHESHI-PRO TIG TORCHESMODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4MODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4MODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4MODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4MODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4


¥ Ball socket joint provided in ergonomically designed handle: easier to weld especially in intricate shapes¥ Leather jacket provided for the cable assembly¥ Semi-consumables/ spare parts such as Collets, Collet body, Alumina Nozzles, Torch caps, etc.¥ High Dielectric Silicon Rubber Insulation for handle tough & durable does not crack or chip easily¥ Heavy duty Copper Construction cable assembly-ensures reliable conductance with easy heat dissipation¥ Quick Release Tungsten adjustment¥ Special Teflon Cup Gasket - provides a positive seal for the gas nozzle


TORCHTORCHTORCHTORCHTORCH UNITUNITUNITUNITUNIT HI-PRO TIG 151 TV-4HI-PRO TIG 151 TV-4HI-PRO TIG 151 TV-4HI-PRO TIG 151 TV-4HI-PRO TIG 151 TV-4 HI-PRO TIG 200-4/201-4HI-PRO TIG 200-4/201-4HI-PRO TIG 200-4/201-4HI-PRO TIG 200-4/201-4HI-PRO TIG 200-4/201-4 HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HIPRO TIG 300-4/8HI-PRO TIG 200-8/201-8HI-PRO TIG 200-8/201-8HI-PRO TIG 200-8/201-8HI-PRO TIG 200-8/201-8HI-PRO TIG 200-8/201-8

Max. Current Carrying Capacity@ 60% duty cycle Amp DC 110 200 270

Amp AC 150 150 300@ 100% DC Amp DC 85 150 200

Amp AC 115 115 230Cable Length Mtr. 4 4/8 4/8Cooling Type Gas Gas W aterSuitable for Electrode Dia mm 1.6, 2.4, 3.2 1.6, 2.4, 3.2 1.6, 2.4, 3.2, 4.0


HI-PRO TIG 151 TV-4 0150102324 — —HI-PRO TIG 200-4 — 0150102292 —HI-PRO TIG 200-8 — 0150102293 —HI-PRO TIG 201-4 — 0150102322 —HI-PRO TIG 201-8 — 0150102323 —HI-PRO TIG 300-4 — — 0150102294HI-PRO TIG 300-8 — — 0150102295



Gouging torches consist of an electrode holder fitted to a flexible cable-

hose assembly. The cable-hose assembly serves the dual purpose of carrying

the compressed air and the gouging current. It is provided with suitable

end connection for connecting to the power source by a suitable cable and

to the compressed air mains by a suitable air hose. (I.D. of hose should be

12.5 mm). The electrode held between the upper arm and the swivel head,

can be positioned by adjusting the position of the swivel head. The flow of

minimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjusted

in the closed condition of the valve for better cooling of torch.

APPLICATIONSAPPLICATIONSAPPLICATIONSAPPLICATIONSAPPLICATIONS

¥ Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,

Construction Firms, etc.,

¥ Back gouging of welds, removal of old or defective welds.

¥ Steel foundries to cut off risers & gate pads

¥ To remove old welds from most metal

GOUGING TORCHESGOUGING TORCHESGOUGING TORCHESGOUGING TORCHESGOUGING TORCHESMODEL: CAG-9/15MODEL: CAG-9/15MODEL: CAG-9/15MODEL: CAG-9/15MODEL: CAG-9/15


MODEL \MODEL \MODEL \MODEL \MODEL \ UNITUNITUNITUNITUNIT CAG-9CAG-9CAG-9CAG-9CAG-9 CAG-15CAG-15CAG-15CAG-15CAG-15

COOLINGCOOLINGCOOLINGCOOLINGCOOLING AIRAIRAIRAIRAIR AIRAIRAIRAIRAIR

RecommendedAir Pressure Kg/Cm2 5.5-7 5.5-7Air flow whenvalve Min Lit./Min 1.0 1.0in fully closed condition Max. Lit./Min 2.0 2.0Max current carryingcapacity AMPS 600 600Suitable for electrodeDiameters MM 6-9 6-15Length MTRS 2 2W eight KGS 2.7 3.15

ORDERING CODEORDERING CODEORDERING CODEORDERING CODEORDERING CODE No 0150103532 0150103533

RECOMMENDED CURRENT CONDITIONSRECOMMENDED CURRENT CONDITIONSRECOMMENDED CURRENT CONDITIONSRECOMMENDED CURRENT CONDITIONSRECOMMENDED CURRENT CONDITIONS

Electrode Dia (mm)Electrode Dia (mm)Electrode Dia (mm)Electrode Dia (mm)Electrode Dia (mm) 6 8 9 12 15Gouging Current (Amps)Gouging Current (Amps)Gouging Current (Amps)Gouging Current (Amps)Gouging Current (Amps) 150-300 200-450 300-600 400-700 500-800

39



Project Engineering Services

40

The Project Engineering Division is a valuable resource for large fabrication andengineering project contractors because it offers a synergistic blend of AdorGroup’s core competencies in the following areas of Project Engineering:

¥ Combustion Engineering

¥ Thermal Engineering

¥ Welding Automation Products & Systems (WAPS).

The Division offers this solutions expertise to consultants and contractors on aturnkey basis. The Division leverages on Advani-Oerlikon’s advanced technologicalbase and engineering/manufacturing strengths to create engineering solutionsthat meet today’s economic and environmental standards.

ENGINEERING SOLUTIONSENGINEERING SOLUTIONSENGINEERING SOLUTIONSENGINEERING SOLUTIONSENGINEERING SOLUTIONS

The Project Engineering Division has absorbed, assimilated and developedtechnologies to create competitive holistic engineering solutions that seamlintegrate into the project. From processing and engineering design to fabrication,erection and commissioning, the Division is a storehouse of engineeringcompetencies capable of fulfilling wide-ranging requirements on a turnkey basis.The Division harmonizes the technology spectrum with the vast knowledgebank and varied experience of its people to provide onsite and shopfloor solutionsfor prestigious assignments all overthe country and overseas.

ADOR WELDING LIMITEDPROJECT ENGINEERING DIVISION


Project Engineering Division- Combustion Engineering

41

Flare Systems:Flare Systems:Flare Systems:Flare Systems:Flare Systems:

Flare Systems The Project Engineering Division designs, supplies and installscustom-built flares for all types of Flare Gases with capacities of 1000 tonnes/hrand above. The gas can be single or a mixture of Hydrocarbons, CO, Hydrogen,Hydrogen Sulphide, BF Gas, Bio Gas, etc. While advanced technologies for lowradiation, low emission and smokeless operation are used, these Flare Systemsare guaranteed for long trouble-free operation, with good flame stability instrong winds and rain. The Project Engineering Division is one of a kind. It is theonly one in India to have hands-on experience in mobile, offshore and groundflares.

Features:Features:Features:Features:Features:

¥ Advanced technologies ¥ Eco-friendly

Esteemed Roster of ClientsEsteemed Roster of ClientsEsteemed Roster of ClientsEsteemed Roster of ClientsEsteemed Roster of Clients

¥ AMOC ¥ BPCL- CRL ¥ EIL ¥ GAIL ¥ GSFC ¥ HPCL ¥ IOCL ¥IPCL. ¥ L&T ¥ OIL ¥ ONGC ¥ Punj Lloyds¥ RCF ¥ Reliance ¥ UHDE ¥ Ushalspat.

DENOX SYSTEMSDENOX SYSTEMSDENOX SYSTEMSDENOX SYSTEMSDENOX SYSTEMS

With proven back up from its overseas associate CRI CatalystsCompany UK Ltd. (a subsidiary of Royal Dutch/Shell Groupof Companies), the Project Engineering Division offers aSelective Catalytic Reduction (SCR) Shell DeNOx System. Themajor advantage of this system is that it works at lowtemperature between 120°C to 400°C and operates at lowpressure drop.

The Shell DeNOx System is based on the addition of Ammoniato the NOx containing flue gas and passing the mixture overan active catalyst which converts the nitrogen oxides (NO andNO;) to harmless and naturally occurring N; and H;0. Areduction of more than 98% is achieved.

As this systemworks at low temperature and low pressure drop, itresults in increase in throughput and low operatingcost.

In India, the Division has supplied this system toGujarat State Fertilisers and Chemicals Ltd. for theirCaprolactum Plant-1, with reduction well withinpollution norms.

Elevated Flares Smokeless Flares

Offshore Flares Ground Flares

Mobile Flares Pit Flares

DeNOx System


Project Engineering Division-Thermal Engineering

42

Industrial Waste IncineratorsIndustrial Waste IncineratorsIndustrial Waste IncineratorsIndustrial Waste IncineratorsIndustrial Waste Incinerators

The Project Engineering Division offers the mosteffective solutions for disposal of hazardous, toxic,combustible and explosive industrial wastes. With itscomplete understanding of the combustion processand factors affecting the operation of ThermalIncinerators, a wide range of custom-built designsare offered for handling all kinds of waste vapours,gases, liquids, contaminated liquids, tank bottomresidues, solids, etc. Each incinerator is designed tosuit required regulatory limits of emissions. Someproven designs:

Thermoreactor:Thermoreactor:Thermoreactor:Thermoreactor:Thermoreactor: Regenerative incinerator forcombustion of gases containing low concentration ofhydrocarbons.

Combustor:Combustor:Combustor:Combustor:Combustor: Incineration system for liquid residues, where the burner and thecombustion chamber are designed as one compact compartment. The combustakes place with high turbulence vortex flow.

Multiple Chamber Retorts:Multiple Chamber Retorts:Multiple Chamber Retorts:Multiple Chamber Retorts:Multiple Chamber Retorts: Multiple chamber incinerator for high efficiencycombustion of solid wastes, Some of the Division’sesteemed clients include ¥ Cipla ¥ KOEL ¥ MICO ¥ SVC¥ Superchem ¥ Vanavil Dyes, besides many others.

Hospital Waste IncineratorsHospital Waste IncineratorsHospital Waste IncineratorsHospital Waste IncineratorsHospital Waste Incinerators

Infectious waste management and disposal is ofutmost importance to Healthcare Organisations andResearch Institutions. Hence, on the spot incinerationis becoming an increasingly important method oftreatment and disposal of hospital waste.Incineration reduces the solid waste volume by almost90-95% along with substantial reduction inoff-site disposal.


The Project Engineering Division’s custombuilt hospital waste incinerators areenergyefficient, environment-friendly and conform to regulations.

Incineration systems supplied have options of automatic loading and efficient flue gasscrubbing systems. Heat recovery options are also available. Features ¥ Highcombustion efficiency of 99% ¥ Fuel efficient - return pipe for saving excess fuel

¥ Solid/toxic waste volumereduced by over 90% ¥ Zerowater consumption

Cremation FurnacesCremation FurnacesCremation FurnacesCremation FurnacesCremation Furnaces

In most cases, a large quantityof firewood (as much as 400kg) is used for cremationpurposes. This accelerates therate of deforestation anddegradation of theenvironment. Also, with pyrewood becoming a scarcecommodity, costs have beenspiraling high, putting it beyondthe reach of the poorer sectionsof society. Hence a disposal

system that can ethically and satisfactorily undertake a cremation while making theprocess fast, hygienic, economical and eco-friendly is the need of the hour.

Ador Cremation Furnaces developed for almost pollution-free discharge into theatmosphere are the right answer to the problem. Cremation furnaces are automated andeasily operated by push buttons. The complete system is provided with flue gastreatment with heating elements (after burner) in the secondary chamber anenturyScrubber with mist eliminator. Cremation furnaces have been successfully installed andhave been working satisfactorily in several areas of Mumbai, Rajkot and Bangalore. Sofar, cremation furnaces have been installed on a turnkey basis in Coimbatore besidesother cities in the country. Features

¥ Technologically advanced and sophisticated ¥ Cost-effective to operate and maintain¥ Energy-efficient ¥ Eco-friendly and pollution free ¥ Ease of operation ¥ Economical¥ Dependable with a life span

Project Engineering Division-Thermal Engineering

43



TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS.TECH. SPECS. WPL-50AWPL-50AWPL-50AWPL-50AWPL-50A WPL-100WPL-100WPL-100WPL-100WPL-100 WPL-150WPL-150WPL-150WPL-150WPL-150

Load capacity (kg) 50 100 150

Face plate dia. (mm) 300 500 550

Max. rotational torque

(kg.m.) 2.5 5.0 7.5

Face plate speed (rpm)0.42 to 8.4 0.25 to 5.0 0.25 to 5.0

Tilting angle (degs.) +90 to-90 +90 to-45 +90 to -45


¥ Light duty positioner designed to ensure precision and accuracy inwelding operations

¥ Ideally employed for small jobs in the range of 50 kg to 150 kg weight

¥ The mounting table can be tilted on either side to enable convenientangle adjustment of the job

¥ The job can be rolated at variable speeds in any tilted position, resultingin increased productivity through reduced fatigue

¥ Significant improvement in quality even in manual welding jobs as aresult of not the right positioning of the job but also because of thecorrect rotational speed that can be maintained

¥ Besides welding, Ador Light Duty positioners are invaluable in otheroperations such as Assembly, Painting, Inspection, Grinding, etc.

44

WELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSMODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)MODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)MODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)MODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)MODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)

OPTIONALSOPTIONALSOPTIONALSOPTIONALSOPTIONALS1.1.1.1.1.Interfacing controls withInterfacing controls withInterfacing controls withInterfacing controls withInterfacing controls with

TIG/MIG/MAG weldingTIG/MIG/MAG weldingTIG/MIG/MAG weldingTIG/MIG/MAG weldingTIG/MIG/MAG welding

22222 Torch StandTorch StandTorch StandTorch StandTorch StandCoarse Adjustment

Fine Adjusment

Lift of Torch after Welding

3.3.3.3.3.Foot Switch (Inch in Mode)Foot Switch (Inch in Mode)Foot Switch (Inch in Mode)Foot Switch (Inch in Mode)Foot Switch (Inch in Mode)

4.4.4.4.4.PendantPendantPendantPendantPendant

This is available withoverlap control

: 300 mm Vertical: 150 mm Horizontal: 40 mm Vertical: 40 mm Horizontal: Manual/Pneumatic(Optional)

Project Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & Systems


FEATURE-BENEFIT ANALYSISFEATURE-BENEFIT ANALYSISFEATURE-BENEFIT ANALYSISFEATURE-BENEFIT ANALYSISFEATURE-BENEFIT ANALYSIS

DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION FEATURESFEATURESFEATURESFEATURESFEATURES BENEFITSBENEFITSBENEFITSBENEFITSBENEFITS

1 W ork table ¥ Fabricated using ¥ Avoids deflection under load

(face plate) heavy sections ¥ Vibration-free, smooth running

¥ Machined face with ¥ Proper seating and clamping of job

concentric grooves ¥ Easy location & centering of job and /

or fixture

2 W ork table ¥ Alloy steel spindle having ¥ Avoids jerky movement

(face plate mounting high flexural strength ¥ Helps maintain quality welding

arrangement) supported by widely spaced ¥ Long life

out anti-friction bearings

3 Rotation drive ¥ Thorough precision cut gears ¥ Smooth rotation

powered by quality DC ¥ Low maintenance cost

drive manufactured in-house

¥ Dynamic braking ¥ Instantaneous stop

4 Tilt mechanism ¥ Positive locking arrangement ¥ Ensures safety

¥ Instantaneous braking ¥ Accurate positioning of work table

at desired angle

5 Drive motors ¥ Inside the main frame ¥ Ensures protection from welding

position heat and flux

6 Earthing arrangement ¥ Specially designed heavy- ¥ W ear compensating mechanism

duty copper earthing ¥ Uninterrupted welding

7 Tilt angle ¥ Easily readable, ¥ Operator friendly

measurement graduated scale

8 Control panel ¥ In-house manufacture ¥ Proven quality

¥ Prompt spares supply

45

WELDING POSITIONERSMODELS: WPM & WPH SERIES


¥ WPM and WPH series Welding Positioners are ideallysuitable for medium and heavy duty jobs and usage

¥ Complete series designed and manufactured for reliableand trouble free operation and easy adjustments

¥ Covers wide range of load/job types starting from 250kgs upto 3,000 kgs

Project Engineering Division- Welding Automaton Products & Systems


SPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATIONSPECIFICATION

MEDIUM MEDIUM MEDIUM MEDIUM MEDIUM HEAVYHEAVYHEAVYHEAVYHEAVY

WPM WPM WPM WPH WPH WPH WPH WPH WPH WPH WPH WPH WPH

250 500 600 500 1000 2000 3000 5000 7000 10000 15000 20000 30000

Capacity in all 250 500 600 500 1000 2000 3000 5000 7000 10000 15000 20000 30000

Positions (kg) P

Capacity when 350 800 900 900 1800 3500 5500 9000 12500 16000 22000 28000 90000

horizontal (kg)**

Face plate O.D. 650 ¿ 850 ¿ 850 ¿ 850 ¿ 1000 ¿ 1200 ¿/ 1400 ¿/ 2000 ¿/ 2200 ¿/ 2400 ¿/ 3000 ¿/ 3000 ¿ 3000 ¿(mm) 850 1000 1400 1550 1700 2100

Eccentricity in 50 60 60 75 100 100 150 150 150 250 250 300 500

(mm) E

Speed range 0.15 0.10 0.10 0.15 0.05 0.05 0.025 0.025 0.025 0.015 0.015 0.015 0.015

(rpm) 3.00 2.00 2.00 to 3.0 to1.00 to1.00 to 0.5 to 0.5 to 0.5 to 0.1 to 0.3 to 0.3 to 0.3

Rotational torque 12.5 30 36 37.5 100 200 450 750 1050 2500 3750 6000 15000

(kg.m.)

Centre of gravity 50 50 50 120 150 200 250 300 350 350 400 500 650

(mm) C

Max. permissible 54 108 129 135 300 800 1350 2625 4200 6000 10500 17500 32250

tilt torque (kg.m.) PT

Tilt range (deg.) 135* 0-09* 0-09* 135 135 135 135 135 135 135 135 110 110

Tilt time (sec.) # # # 75 75 75 75 75 75 75 120 150 185

No. of slots 4 4 4 4 4 6 6 6 6 6 8 8 8

Width of slots (mm)14 18 18 18 18 22 22 28 28 28 36 42 55

Overall length

(mm) L 1250 1250 1250 1250 1330 1610 1700 1860 2500 2750 4000 4500 5950

Overall width 1300 1300 1300 1000 1000 1370 1450 1640 2200 2350 2400 2450 2600

(mm) M

Overall height

(mm) A 855 855 855 950 1150 1200 1300 1500 1600 1745 2500 3000 4125

Dimensions I 165 165 165 200 200 200 200 225 250 250 300 375 425

F690 690 690 750 950 1000 1100 1275 1350 1495 2200 2625 3700

Power supply 415V 3 Ph 50Hz

Note: 1. * Manual tilting.

2. ** Subject to not exceeding rotational torque. Rotational torque = P x E

3. Max. permissible tilt torque, PT = P(C + 1)

4. In view of continuous development dimensions / specifications are subject to alterations.

46

WELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSWELDING POSITIONERSMODELS: WPM & WPH SERIESMODELS: WPM & WPH SERIESMODELS: WPM & WPH SERIESMODELS: WPM & WPH SERIESMODELS: WPM & WPH SERIES




¥ A set consists of one drive unit and one idler unit

¥ Surface speed steplessly variable from75 to 1500 mm/min

¥ Speed regulation through DC Thyristor controls

¥ Forward and reverse rotation along with inching facility

¥ Overload disc to protect rubber tyres from rupturing

¥ Pendant control for forward, reverse and stop push buttonoperation

¥ Input power supply. 415V, 3 phase, 50Hz

47


W elding rotators are essential aids in the fabrication of tanks, barrels, pressure vessels, etc. All models of weldingrotators consist of a drive unit and an idler unit. In the drive section, rollers are motorised and regulated by a controlpanel. The idler section is identical to the drive unit in all respects except that there is no drive arrangement. Threedifferent models of rotators have been depicted here. Any other specific requirement other than our standard range,can be custom designed to suit the job.

WELDING WELDING WELDING WELDING WELDING ROTATORSROTATORSROTATORSROTATORSROTATORSMODELS: WR, RSCLA & SAR SERIESMODELS: WR, RSCLA & SAR SERIESMODELS: WR, RSCLA & SAR SERIESMODELS: WR, RSCLA & SAR SERIESMODELS: WR, RSCLA & SAR SERIES

SPECIFICATIONS – WR TYPESPECIFICATIONS – WR TYPESPECIFICATIONS – WR TYPESPECIFICATIONS – WR TYPESPECIFICATIONS – WR TYPESizeSizeSizeSizeSize Load/unitLoad/unitLoad/unitLoad/unitLoad/unit D-DD-DD-DD-DD-D¿ AAAAA¿ BBBBB HHHHH LLLLL L1L1L1L1L1 WWWWW W1W1W1W1W1 No. ofNo. ofNo. ofNo. ofNo. of

CapacityCapacityCapacityCapacityCapacity KgKgKgKgKg (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) SettingsSettingsSettingsSettingsSettingsTonsTonsTonsTonsTons Min.-Max.Min.-Max.Min.-Max.Min.-Max.Min.-Max. RollerRollerRollerRollerRoller RollerRollerRollerRollerRoller TotalTotalTotalTotalTotal DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit

Job Dia.Job Dia.Job Dia.Job Dia.Job Dia. Dia.Dia.Dia.Dia.Dia. WidthWidthWidthWidthWidth HeightHeightHeightHeightHeight LengthLengthLengthLengthLength LengthLengthLengthLengthLength WidthWidthWidthWidthWidth WidthWidthWidthWidthWidth

1 500 200-1500 300 75 380 1550 1200 610 300 43 1500 200-4000 350 100 600 2900 2550 700 330 45 2500 200-4000 350 128 600 2900 2550 700 380 410 5000 450-5000 400 128 600 2900 2550 860 450 415 7500 450-5000 400 156 600 2900 2550 860 450 420 10000 450-5000 400 206 685 3400 3000 900 500 430 15000 450-5000 400 206 685 3400 3000 900 500 540 20000 450-5000 400 352 685 3800 3300 1100 700 550 25000 450-5000 400 352 885 3800 3300 1100 700 560 30000 450-5000 400 352 885 3800 3300 1100 700 580 40000 600-6000 500 400 885 3800 3300 1100 700 5100 50000 600-6000 500 550 1000 4500 4000 1300 800 5150 75000 600-6000 500 550 1000 4500 4000 1300 800 5

SPECIFICATIONS – RSCLA TYPESPECIFICATIONS – RSCLA TYPESPECIFICATIONS – RSCLA TYPESPECIFICATIONS – RSCLA TYPESPECIFICATIONS – RSCLA TYPESizeSizeSizeSizeSize Load/unitLoad/unitLoad/unitLoad/unitLoad/unit D-DD-DD-DD-DD-D¿ AAAAA¿ BBBBB HHHHH LLLLL L1L1L1L1L1 WWWWW W1W1W1W1W1 TurningTurningTurningTurningTurning

CapacityCapacityCapacityCapacityCapacity KgKgKgKgKg (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) CapaciyCapaciyCapaciyCapaciyCapaciyTonsTonsTonsTonsTons Min.-Max.Min.-Max.Min.-Max.Min.-Max.Min.-Max. RollerRollerRollerRollerRoller RollerRollerRollerRollerRoller TotalTotalTotalTotalTotal DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit Kg.Kg.Kg.Kg.Kg.


150 75000 750-6000 500 550 950 4870 3970 1675 850 150000100 50000 750-6000 500 550 950 4800 3970 1600 850 10000080 40000 600-6000 500 400 900 4750 3970 1500 850 8000060 30000 450-5000 400 352 840 4200 3800 1025 840 6000050 25000 450-5000 400 352 840 4200 3800 1025 840 5000040 20000 450-5000 400 352 800 4200 3800 1025 700 4000030 15000 450-5000 400 205 715 4000 3700 985 600 3000020 10000 450-5000 400 205 715 4000 3700 985 600 20000

SPECIFICATIONS – SAR TYPESPECIFICATIONS – SAR TYPESPECIFICATIONS – SAR TYPESPECIFICATIONS – SAR TYPESPECIFICATIONS – SAR TYPESizeSizeSizeSizeSize Load/unitLoad/unitLoad/unitLoad/unitLoad/unit D-DD-DD-DD-DD-D¿ AAAAA¿ BBBBB HHHHH LLLLL L1L1L1L1L1 WWWWW W1W1W1W1W1

CapacityCapacityCapacityCapacityCapacity KgKgKgKgKg (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm)TonsTonsTonsTonsTons Min.-Max.Min.-Max.Min.-Max.Min.-Max.Min.-Max. RollerRollerRollerRollerRoller RollerRollerRollerRollerRoller TotalTotalTotalTotalTotal DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit DR-UnitDR-UnitDR-UnitDR-UnitDR-Unit ID-UnitID-UnitID-UnitID-UnitID-Unit


30 15000 450-5000 400 190 940 2900 2500 980 58020 10000 450-5000 400 190 940 2900 2500 980 58010 5000 450-4000 300 190 770 2110 1760 826 476

DR-UNIT = DRIVE UNITDR-UNIT = DRIVE UNITDR-UNIT = DRIVE UNITDR-UNIT = DRIVE UNITDR-UNIT = DRIVE UNIT

ID-UNIT = IDLER UNITID-UNIT = IDLER UNITID-UNIT = IDLER UNITID-UNIT = IDLER UNITID-UNIT = IDLER UNIT

WR TYPEWR TYPEWR TYPEWR TYPEWR TYPE

RSCLA TYPERSCLA TYPERSCLA TYPERSCLA TYPERSCLA TYPE

SAR TYPESAR TYPESAR TYPESAR TYPESAR TYPE







OPTIONALSOPTIONALSOPTIONALSOPTIONALSOPTIONALS

¥ Wide-based special purpose thrust bearings commonly referred to as slewing ring, for column swivelling

¥ Motorised trolley base for mechanical travelling of the manipulator on rails - both AC or DC

¥ Operators chair on the boom

¥ Ladder on the column for ease of maintenance

¥ Provision for mounting the welding power source on the column

¥ Motorised swivelling of column with AC or DC drive

FOR INTERNAL WELDINGFOR INTERNAL WELDINGFOR INTERNAL WELDINGFOR INTERNAL WELDINGFOR INTERNAL WELDING

¥ Special type of booms also developed for internal, longitudinal and circumferential welding

¥ SPL BOOM -300 can operate with manual X & Y Slides in a 300 mm dia. x 2000 mm long jobs

¥ SPL BOOM can operate with motorised X & Y slides in a 600 mm dia. x 5000 mm long jobs

SizeSizeSizeSizeSize Max.Max.Max.Max.Max. Max.Max.Max.Max.Max. Min.Min.Min.Min.Min. Max.Max.Max.Max.Max. Min.Min.Min.Min.Min. Max.Max.Max.Max.Max. ‘C’‘C’‘C’‘C’‘C’ ‘D’‘D’‘D’‘D’‘D’ ‘E’‘E’‘E’‘E’‘E’ ‘F’‘F’‘F’‘F’‘F’ ‘G’‘G’‘G’‘G’‘G’ ‘H’‘H’‘H’‘H’‘H’ ‘I’‘I’‘I’‘I’‘I’

ver.ver.ver.ver.ver. horz.horz.horz.horz.horz.

arcarcarcarcarc arcarcarcarcarc ‘A’‘A’‘A’‘A’‘A’ ‘B’‘B’‘B’‘B’‘B’

TravelTravelTravelTravelTravel TravelTravelTravelTravelTravel (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm)(mm)(mm)(mm)(mm) (mm(mm(mm(mm(mm)

3030 3000 3000 675 3675 850 3850 4400 4800 1435 1900 1750 2110 2500

3040 3000 4000 675 4675 850 3850 5400 4800 1435 1900 1750 2110 2500

4030 4000 3000 675 3675 1230 5230 4400 6330 1435 1900 1750 2110 2500

4040 4000 4000 675 4675 1230 5230 5400 6330 1435 1900 1750 2110 2500

4050 4000 5000 800 5000 1230 5230 6800 6330 1676 1900 1750 2110 2500

5030 5000 3000 675 3675 1230 6230 4400 7330 1676 1900 1750 2110 2500

5040 5000 4000 675 4675 1230 6230 5400 7330 1676 1900 1750 2110 2500

5050 5000 5000 800 5800 1230 6230 6800 7330 1676 1900 1750 2110 2500

5060 5000 6000 800 6800 1230 6230 7800 7330 1676 1900 1750 2110 2500

6040 6000 4000 675 4675 1230 7230 5400 8330 1676 1900 1750 2110 2500

6050 6000 5000 800 5800 1230 7230 6800 8330 1676 1900 1750 2110 2500

6060 6000 6000 800 6800 1230 7230 7800 8330 1676 1900 1750 2110 2500



W elding manipulators bring the welding head to the work.The installation is ideally suited for long welds or repetitivework where high travel speeds can yield high productivitywith better quality of welding. The co-ordinated movementsof the column and boom enable the welding head to reachthe most intricate part and apparently inaccessible weldjoints. The installation is compatible with our MIG/MAG, SAWand TIG welding equipment. It can be ideally combined withPositioner and Rotator to make a totally comprehensivewelding system. It is especially suited for Advani-Oerlikonsautomatic weld head in the UP-15-CP range coupled withthe touched-type seamtracking system, model SEEKER-100.Together, both make the most up-to-date welding systemyou can opt for. Tailormade designs can be offered to carryadditional grinding/buffing attachments or flux recoverysystems at the other end.

48

WELDING JOB MANIPULATORS – COLUMN & BOOMWELDING JOB MANIPULATORS – COLUMN & BOOMWELDING JOB MANIPULATORS – COLUMN & BOOMWELDING JOB MANIPULATORS – COLUMN & BOOMWELDING JOB MANIPULATORS – COLUMN & BOOMMODELS: C & B SERIESMODELS: C & B SERIESMODELS: C & B SERIESMODELS: C & B SERIESMODELS: C & B SERIES

Project Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & SystemsProject Engineering Division- Welding Automaton Products & Systems


Systems RangeSystems RangeSystems RangeSystems RangeSystems Range

¥ System for Propellor Shaft Welding

¥ System for Electroslag Welding

¥ System for Multilayer Oscillatory Circular Welding of Hydraulic Cylinder Piston

Rod to Rod Eye

¥ System for Circular Welding of LPG cylinders with Auto Loading and Unloading

¥ System for Internal Longitudinal Welding of Pipes of Length 12m and Dia 350mm

¥ System for Circular Welding of Idler Rollers of Conveyors with Auto Loading

and Unloading

¥ Manipulator for Welding of Assembled Bogie

¥ System for Longitudinal Twin Head Fillet Welding of Wagon Components using

Seam Tracking Unit

¥ System for Coal Pulverizing Rolls Re-building

¥ System for Non-circular Tanks Welding

¥ System for Battery lead terminal welding

¥ System for Hardfacing of traction and Idler Rollers of Earthmoving equipment

¥ System for rebuilding of traction wheels

SPECIAL PURPOSE MACHINES SPECIAL PURPOSE MACHINES SPECIAL PURPOSE MACHINES SPECIAL PURPOSE MACHINES SPECIAL PURPOSE MACHINES (SPM(SPM(SPM(SPM(SPMsssss)))))

The Company has a wide range of experience in creating machines to facilitate

high productivity in repetitive operations. Each configuration is specially created

according to the welding parameters and needs of the job. Besides the core

equipment, optional attachments are offered according to need.

Given below are a few specimens of recent SPMs.

49



TECHNICAL SERVICES

WeldTech Centre (WTC) WeldTech Centre (WTC) WeldTech Centre (WTC) WeldTech Centre (WTC) WeldTech Centre (WTC) is a Centre of Excellence, ashowcase of welding knowledge, applications expertiseand proven formula to improve efficiency, upgrade qualityand control costs without compromise. The Centre hasthe latest facilities and equipment for lecture-based aswell as hands-on-training.Welding Processes & Applications Service (WPAS)Welding Processes & Applications Service (WPAS)Welding Processes & Applications Service (WPAS)Welding Processes & Applications Service (WPAS)Welding Processes & Applications Service (WPAS)

WELD TECH CENTRE experts will come to your shopflooror project site and interact with your experts to find bestsolutions for ¥ Process/Procedure Design ¥ ProductSelection (including customized consumables andmatching equipment or accessories) ¥ ProcedureQualification ¥ Establishing or Proving Process Parametersin Proto Building.Welding Productivity Improvement Services (WPIS)Welding Productivity Improvement Services (WPIS)Welding Productivity Improvement Services (WPIS)Welding Productivity Improvement Services (WPIS)Welding Productivity Improvement Services (WPIS)

WELD TECH CENTRE experts will work with yourteam to find solutions in critical areas like

¥ Weld Defects and Rejects ¥ Development of Newor Better Processes through Product Development— ensuring minimum cost and time delays.

TechniTechniTechniTechniTechnical and Skills Training Servicecal and Skills Training Servicecal and Skills Training Servicecal and Skills Training Servicecal and Skills Training Service

More than 55,000 welding professionals have benefitted

so far from this package. The new WELDTECH CENTRE

has all new courseware and training modules which have

been benchmarked with international institutes so that

you get online with the latest and the best.

Knowledge ExchangeKnowledge ExchangeKnowledge ExchangeKnowledge ExchangeKnowledge Exchange

Anyone from a customer organisation can have ready

access to library information and case knowledge. This

covers welding/cutting and related topics. We continually

expand this with in-house and outsourced articles and

papers from welding authorities worldwide. Customer

queries can also be solved online.

The TDC is a total solutions provider to all core and critical sectors like defence,mining & steel, space, petrochemicals, power, cement, heavy engineering,railways, nuclear, etc. An expert R&D team having vast knowledge of processknow-how and applications will work along with your engineers and createproduct variants tailormade for your needs.

The centre also conducts Training and Welder Meets to up-skill your personneland motivate them to be the best they can.

50

CUSTOMER CARE CENTRECUSTOMER CARE CENTRECUSTOMER CARE CENTRECUSTOMER CARE CENTRECUSTOMER CARE CENTRE

Customer Delight is the motto at Ador Weldings CustomerCare Centre. The centres dedicated team of experts workround the clock to ensure the customer transition fromSatisfaction to Delight.

From its base at Chinchwad, Pune, the Company ensuresthat the motto is upheld through a proper and efficientnetwork throughout India and abroad.The Centre has a philosophy that broadlines the Companyscommitment to service.¥ To provide After-Sales Services that will enhanceCustomer Delight.

¥ To render Service within 24 hours i.e. attending to acustomer complaint within 24 hours of receipt of thecomplaint and resolving the Customers problem to hissatisfaction.

¥ To give regular performance feedback to themanufacturing unit for product innovations andimprovements.

¥ For more information log on toW ebsite: http://www.adorwelding.com/custcarecontact us at E-mail: [email protected] &Tel.: 91-20-2747 2351, 27476276/77


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Central Marketing Office & International Business DivisionL.B.S Marg, Bhandup (W), Mumbai-400 078. INDIA.Tel.: 022-2561 2566 / 2561 2567 • Fax: 022-2564 6562 / 2568 6062E-mail: [email protected] • Website: www.adorwelding.com

ADOR WELDING LIMITED

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