Weld Kgs Formulae

7/21/2019 Weld Kgs Formulae

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OVERLAY WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016

TOME REQUIRED FOR RADIOGRAPHY TEST

C/SEAM OR L/SEAM OR T-FRAME (LS/CS/TF)? LSLG OF SHELL/NOZZLE= 3000 TIME REQUIRED FOR RT !"# MIN

LOWER THK INCLUDING RAINFORCEENT $0 %## HRS

I 0"0 DAYS

S

LG OF SHELL/NOZZLE= 3000 THK= 50

S!OT LENGTH= 300

NO. OF S!OT= 10

TIME CALCUCATION

IRIDIUM CO'ALT

S!OT "6.# 23."

S!OT FOR FILLET IN T$FRAES 6%1.2 113.0

!EOROIC 25%2.0 #5".2

RADIOGRA!H& '& IRIDIU/CO'ALT(I/C)?

S!OT RT OR !ENOROIC RT (S/P)?



FILLET WELD KG & RUN TIME ESTIMATION

PARAMETERS SETTINGM PROCESS KG/SHIFT HRS/K

1(. SAW 3.2 2.50

ANUAL LENGTH OF WELDING)(= 2#000 2(. SAW 1#.# 0.56

6.0 1.33

ATERIAL )SS/STEEL(= STEEL

15DENSIT&= 0.00000*"5

FOR CALCULATING WELD LENGTH

RADIUS OF WELDING)(= #500

INCLUDED ANGLE OF WELDING)DEG(= 360

15 CALCULATED LENGTH OF WELDING)(= 2"2*#.33# 1(. 1F/2F 12( 3F 1.1

LENGTH OF WELDING)(= 2#000.000

WELD CALCULATION CROSS SEC. AREA TOTAL WELD KG

TOTAL WELDING 112.50 21.20 &ES 1.15

NO 1

FILLET WELDPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (*) (H+,)

1 2.50 1 1.0 N 1.1 3#. $!3

3#. $!3

WELD LG )CALCULATED/ANUAL( (C/M?)

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLICATIONFACTOR

PREHEATINGREQUIRED?




LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016

SINGLE V

CS

PARAMETERS SETTING

PROCESS KG/SHIFT HRS/KG1(. SAW # 2.00

15THK= 1*

2(. SAW )C/S( 30 0.2*

θ= *0 )L/S( 1" 0.##

6 1.33

#(. GTAW 1.6 5.00

R.F.= 2 I/D OF SHELL= 1200 5(. TWIN HD. )C/S 2# 0.33

ATERIAL )SS/STEEL(= SS 1#.# 0.56

R.G.= 3 ++ WITH 2 O!ERATORS

DENSIT&= 0.00000"

1(. 1G 12(. 2G 1.6

3(. 3G 1.3

ALL DIENSIONS ARE IN

CROSS SEC. AREA TOTAL WELD KG

&ES 1.15

O/S WELDING= 2"0.6 ".6 NO 1

C/' WELDING= %2.5 2."

TOTAL WELDING 3.3% %%# CHIP 'ACK DEPTH(MM)

THK ,= 30 6

THK - 30 12

CIRC SEAMPROCESS POSITION HEATING RUN TIME


OUTSIDE ROOT RUN 20 1 2 1 1.0 N 1 0"0 3#

OUT SIDE 'ALANCE "0 1 2 1 1.0 N 1 !3! %3.

CHI! 'ACK WELDING 100 1 2 1 1.0 N 1 33. $.

TOTAL %3"$ !

RUN TIE TIE REUIRED FOR

L/SEA OR C/SEA (LS/CS)

3(.FCAW )1.2 ∅(

AW ++ )L/S(

POSITION OFWELDING


PREHEATINGREQUIRED?


#!

!!

0""

%%%




300506216.xls 01/13/2016

.



LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016

DOU'LE V

LSPARAMETERS SETTING

PROCESS KG/SHIFT HRS/KGθ= 65 1(. SAW # 2.00

30.0

THK= #5

2(. SAW )C/S( 30 0.2*

)L/S( 1" 0.##

6 1.33

#(. GTAW 1.6 5.00

R.F.= 2 LG OF LONG SEA= %6* 5(. TWIN HD. )C/S 2# 0.33

13.0ATERIAL )SS/STEEL(= STEEL 1#.# 0.56

++ WITH 2 O!ERATORS

∅= 60 DENSIT&= 0.00000*"5

R.G.= 3 1(. 1G 1

ALL DIENSIONS ARE IN 2(. 2G 1.6

3(. 3G 1.3


&ES 1.15

O/S WELDING= *%3.0 6.0 NO 1

C/' WELDING= #16." 3.2

TOTAL WELDING %0! CHIP 'ACK DEPTH(MM)

THK ,= 30 6THK - 30 12

LONG SEAMPROCESS POSITION HEATING RUN TIME


OUTSIDE ROOT RUN 20 5 0.556 1 1.0 & 1 #0% 0.

OUT SIDE 'ALANCE "0 # 5 1 1.0 & 1.15 %""%$ ..

CHI! 'ACK WELDING 100 # RRO 1 1.0 & 1.15 1VALUE2 1VALUE2

TOTAL 1VALUE2 1VALUE2

RUN TIE TIE REUIRED FORL/SEA OR C/SEA (LS/CS)

3(.FCAW )1.2 ∅(

AW ++ )L/S(

POSITION OF

WELDING

MULTIPLICATION

FACTOR

PREHEATINGREQUIRED?


#!

!!

0""

%%%



LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016




300506216.xls 01/13/2016

'ACKING STRIP,

PARAMETERS SETTING

PROCESS KG/SHIFTθ= 12 1(. SAW #

THK= 12

2(. SAW )C/S( 30

)L/S( 1"

6

5(. TWIN HD. )C/S( 2#

I/D OF SHELL 2"00 1#.#

R.G.= STEEL ++ WITH 2 O!ERATORS

1"

DENSIT&= 0.00000*"5

1(. 1G 12(. 2G 1.6

3(. 3G 1.

ALL DIENSIONS ARE IN


&ES 1.

O/S WELDING= 2%2.* 20.3 NO 1

TOTAL WELDING . 03



OUT SIDE 'ALANCE 100 2 0.26* 1 1.0 & 1 3#! $#

TOTAL 3#! $#



3(.FCAW )1.2 ∅(

SAW ++ )L/S(

ATERIAL (SS/STEEL)=

POSITION OFWELDING

MULTIPLFAC

PREHEATINGREQUIRED?

MULTIPLFAC

#!

!!




300506216.xls 01/13/2016

HRS/KG2.00

0.2*

0.##

1.33

0.33

0.56

3

5

ICATIONOR

ICATIONOR

0""

%%%




300506216.xls 01/13/2016

4 GROOVE

CS

PARAMETERS SETTING

PROCESS KG/SHIFT HRS/KG∅= 1

*#.1

THK= "6

1(. SAW # 2.00

2(. SAW )C/S( 30 0.2*

)L/S( 1" 0.##

3(. FCAW 6 1.33

#(. GTAW 1.6 5.00

I/D OF SHELL #500 5(. TWIN HD. )C/S( 2# 0.33

R= 1211.%

ATERIAL )SS/STEEL(= STEEL 1#.# 0.56

++ WITH 2 O!ERATORS

R.F.= 0 DENSIT&= 0.00000*"5

R.G.= 2 1(. 1G 1 ALL DIENSIONS ARE IN 2(. 2G 1.6

3(. 3G 1.3


&ES 1.15

O/S WELDING= 2303.% 260.6 NO 1

C/' WELDING= 2%".2 33.*

TOTAL WELDING "0% #3 CHIP 'ACK DEPTH(MM)

THK ,= 30 6

THK - 30 12



OUTSIDE ROOT RUN 20 1 2 1 1.0 & 1.15 .%%. %%

OUT SIDE 'ALANCE "0 2 0.26* 1 1.0 & 1 333$3 $$"

CHI! 'ACK WELDING 100 2 0.26* 1 1.0 & 1 $3" 0

TOTAL %%0""" %!##



SAW ++ )L/S(

POSITION OFWELDING


PREHEATINGREQUIRED?


#!

!!

0""

%%%




300506216.xls 01/13/2016




300506216.xls 01/13/2016

COMPOUND V

CS

PARAMETERS SETTING

PROCESS KG/SHIFT HRS/KG∅= 10

36

THK= 50

1(. SAW # 2.00

2(. SAW )C/S( 30 0.2*

)L/S( 1" 0.##

6 1.33

θ= #5 #(. GTAW 1.6 5.00

12

I/D OF SHELL= 2600 5(. TWIN HD. )C/S( 2# 0.33

ATERIAL )SS/STEEL(= STEEL 1#.# 0.56

++ WITH 2 O!ERATORS

R.F.= 2 DENSIT&= 0.00000*"5

R.G.= 3 1(. 1G 1 ALL DIENSIONS ARE IN 2(. 2G 1.6

3(. 3G 1.3


&ES 1.15

O/S WELDING= *3".6 #".3 NO 1

C/' WELDING= 2%".2 1%.5

TOTAL WELDING %03"! ".! CHIP 'ACK DEPTH(MM)

THK ,= 30 6

THK - 30 12



OUTSIDE ROOT RUN 20 1 2 1 1.0 & 1.15 %333

OUT SIDE 'ALANCE "0 2 0.26* 1 1.0 & 1 "%. %03

CHI! 'ACK WELDING 100 2 0.26* 1 1.0 & 1 3%%! $

TOTAL "0 3..



3(.FCAW )1.2 ∅(

SAW ++ )L/S(

POSITION OFWELDING


PREHEATINGREQUIRED?


#!

!!

0""

%%%




300506216.xls 01/13/2016



NO55LE WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016

SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTING

PROCESS KG/SHIFT

CFW= 10 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

INC. ANG=#5 2(. SAW 1#.#

DENSIT&= *."5E$006 6.0

#(. GTAW 1.3

NOZZLE O/D= OFF SET=

THK= 32

*0" 0

R.F.= 2 1(. 1G 1

S H E L L I / D =

1 * * "

2(. 2G 1.

R.G= 3(. 3G 1.# NOZ O/D

*0"

&ES 1.1

ELLIPSE DIMENSION WELD KG NO 1

AOR AIS= *32.5 ON SHELLON D/END

INOR AIS= *12 O/S WELDING= 500.00 ".%1 ".*" CHIP 'ACK DEPTH(M

LG. OF WELDING= 226%.22 C/' WELDING= 226.1% #.03 3.%* THK ,= 30

TOTAL WELDING %# %.$ THK - 30

ON SHELL

PROCESS POSITION HEATING

CODE CODE (Y/N) RUN TIME

OUTSIDE ROOT RUN 20 1 2.5 1 1.0 & 1.15 (*) (H+,)

OUT SIDE 'ALANCE "0 1 2.5 1 1.0 & 1.15 30.3 $%

CHI! 'ACK WELDING 100 1 2.5 1 1.0 & 1.15 %% 0$

"$% %%"

TOTAL 3%$ 3.

3(. FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLFAC

PREHEATINGREQUIRED?

MULTIPLFAC

WEIGHTCALCULATION

CROSS SEC. AREA




300506216.xls 01/13/2016

HRS/KG

2.50

0.56

1.33

6.25

6

3

5

M)

6

12

ICATIONOR

ICATIONOR




300506216.xls 01/13/2016

'ACKING STRIP NO55LE ON SHELL/DEND) (D/S) ? 6 PARAMETERS SETTING

PROCESS KG/SHIFT HRS/KG

ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2.50CFW= % 2(. SAW 1#.# 0.56

INC. ANG= 15 DENSIT&= 0.00000*"5 6.0 1.33


THK= 50

300 1100

1(. 1G 1

S H E L L

I / D =

6 " 0 0

2(. 2G 1.6

R.G= 3(. 3G 1.3

10 NOZ O/D

300

&ES 1.15

ELLIPSE DIMENSIO / I/ NO 1

AOR AIS= 353.# 303.# WELD KG

INOR AIS= 353.# 303.3** ON SHELL ON D/END CHIP 'ACK DEPTH(MM)

LG. OF WELDING= 1110.1* O/S WELDING= "*5.## *.63 *.63 THK ,= 30 6

THK - 30 12

TOTAL WELDING ."3 ."3

ON D/ENDPROCESS POSITION HEATING RUN TIME


OUT SIDE 'ALANCE 100 1 2.5 1 1.0 & 1.15 %3%"0 %

TOTAL %3%"0 %

'ACKING STRIPP DIMENSION

OUTER AOR AIS 35".# O/D= 35".#

OUTER INOR AIS 3#0.0 I/D= 2*5.#

WIDTH= 32.3

3(.FCAW )1.2 ∅(

POSITION OFWELDING


PREHEATINGREQUIRED?


WEIGHTCALCULATION

CROSS SEC. AREA




DOU'LE V NO55LE ON SHELL/DEND) (D/S) ? , PARAMETERS SETTING

PROCESS KG/SHIFT

CFW= % ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

INC. ANG= #5 2(. SAW 1#.#

DENSIT&= 0.00000*"5 6.0

#(. GTAW 1.3


THK= *#

60 653 500

R.F.= 2

12 1(. 1G 12(. 2G 1.6

S H E L L I / D =

2 # 5 0

3(. 3G 1.3

R.G= NOZ O/D

3 653

INC. ANG= 35 &ES 1.1

ELLIPSE DIMENSION NO 1

CROSS SEC. AREA

WELD KG

AOR AIS= *36.6 ON SHELL ON D/END CHIP 'ACK DEPTH(MM

INOR AIS= 656 O/S WELDING= 2026.50 3#."6 32.*" THK ,= 30

LG. OF WELDING= 21%1.213 C/' WELDING= 312.61 5.3" 5.06 THK - 30TOTAL WELDING #0# 3.!#

ON SHELLPROCESS POSITION HEATING RUN TIME


OUTSIDE ROOT RUN 20 2 0.56 1 1.0 & 1 3# 3

OUT SIDE 'ALANCE "0 1 2.5 2 1.6 & 1 "". %%%$

CHI! 'ACK WELDING 100 1 2.5 2 1.6 & 1 %0$ %$

TOTAL !%$" %3"

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLIFACT

PREHEATINGREQUIRED?

MULTIPLIFACT

WEIGHTCALCULATION




4 GROOVE NO55LE ON SHELL/DEND) (D/S) ? , PARAMETERS SETTING

PROCESS KG/SHIFT HRSATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2.5

2(. SAW 1#.# 0.5

R.G= NOZZLE LI! O/D= DENSIT&= 0.00000*"5 6.0 1.3

3 36% #(. GTAW 1.3 6.2

THK= 1*0

R.F.= 5 OFF SET=

0

R 12

1(. 1G 1

S H E L L I /

D =

# 5 1 #

2(. 2G 1.6

3(. 3G 1.3INC. ANG.= 5 NOZ O/D

36%

INC. ANG.= 10

&ES 1.15

ELLIPSE DIMENSION NO 1

CROSS SEC. AREA WELD KG

AOR AIS= 3*2.# ON SHELL ON D/END CHIP 'ACK DEPTH(MM)

INOR AIS= 3*2 I/S WELDING= #*20.6# #3.33 #3.31 THK ,= 30 6

LG. OF WELDING= 116%.3 C/' WELDING= 320.## 2.%# 2.%# THK - 30 1

TOTAL WELDING #". #"$



OUTSIDE ROOT RUN 20 1 2.5 1 1.0 & 1.15 %#$0 #

OUT SIDE 'ALANCE "0 1 2.5 1 1.0 & 1.15 $.! .

CHI! 'ACK WELDING 100 1 2.5 1 1.0 & 1.15 $0.# !$

TOTAL .! %330

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLICATIOFACTOR

PREHEATINGREQUIRED?

MULTIPLICATIOFACTOR

WEIGHTCALCULATION




RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT H

INC. ANG= 35 5 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

DENSIT&= 0.00000*"5 2(. SAW 1#.#

INC. ANG= 5 6.0

OFF SET= #(. GTAW 1.3

0

THK= 16

RFPAD 5

MULTIPLICATIO

THK= 20

NOZZLE O/D= 1(. 1G 1

602 2(. 2G 1.6NOZ O/D 3(. 3G 1.3

602

R.F.= 2 FILLET SIZE=30

MULTIPLICATIO

S H E L L I / D =

# 3 0 0

R.G= &ES 1.15

3 NO 1

CROSS SEC. AREA

WELD KG

ON SHELL ON D/END CHIP 'ACK DEPTH(MM)

ELLIPSE DIMENSION O/S WELDING= 55#.*% ".2% ".2" THK ,= 30

AOR AIS= 60*.0 C/' WELDING= 56.55 0."5 0."# THK - 30

INOR AIS= 605 R.F.!AD WELDING= #50.00 22.#2 22.#2LG. OF WELDING= 1%03."3 TOTAL WELDING 3%$$ 3%$#



OUTSIDE ROOT RUN 20 1 2.5 1 1.0 N 1 #!. #%

OUT SIDE 'ALANCE "0 1 2.5 1 1.0 N 1 $0 %""

CHI! 'ACK WELDING 100 1 2.5 1 1.0 N 1 %"! %

R.F.!AD WELDING 100 1 2.5 1 1.0 N 1 33"" $"0

TOTAL %3.0$ !

3(.FCAW )1.2 ∅(

POSITION OFWELDING

PREHEATINGREQUIRED?

WEIGHTCALCULATION

P A D O

/ D

0 0 0




RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT H

INC. ANG= #5 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

10 2(. SAW 1#.#

INC. ANG= 5 DENSIT&= 0.00000*"5 6.0

OFF SET=

330

THK= %0

RFPAD %0

MULTIPLICATION

THK= %0

NOZZLE O/D= 1(. 1G 1

3#5 2(. 2G 1.6

NOZ O/D 3(. 3G 1.3

3#5

R.F.= 2 FILLET SIZE=#0

MULTIPLICATION

S H E L L I / D =

2 # 5 0

R.G= &ES 1.15

3 NO 1

CROSS SEC. AREA

WELD KG

ON SHELL ON D/END CHIP 'ACK DEPTH(MM)

ELLIPSE DIMENSION / I/ O/S WELDING= 13%"#."3 131.#6 131.#6 THK ,= 30

AOR AIS= 3"1.2 331.2 R.F.!AD WELDING= "00.00 20.26 20.26 THK - 30

INOR AIS= 3"1.2 331.15%3 TOTAL WELDING %$%.% %$%.%

LG. OF WELDING= 11%*.##*



OUT SIDE 'ALANCE 100 2 0.56 1 1.0 & 1 #3!% .30

R.F.!AD WELDING 100 1 2.50 3 1.3 & 1.15 #$#3 .$.

TOTAL !#% %#!.'ACKING STRIPP DIMENSION

OUTER AOR AIS= 3"6.2

OUTER INOR AIS= 3*1.0WIDTH= 25.2

3(.FCAW )1.2 ∅(

POSITION OFWELDING

PREHEATINGREQUIRED?

WEIGHTCALCULATION

P A D O

/ D %

0 0 0




RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT HRS

ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2

INC. ANG= 35 5 2(. SAW 1#.# 0

DENSIT&= 0.00000*"5 6.0 1

OFF SET= #(. GTAW 1.3 6

THK= 16 5#5

RFPAD 5

R.F.= 2 NOZZLE O/D=

THK= 1*

#0* 1(. 1G 1

2(. 2G 1.6NOZ O/D 3(. 3G 1.3

#0*

S H E L L I / D =

# 3 0 0

FILLET SIZE=30

R.G=

3 &ES 1.15INC. ANG=

35

CROSS SEC. AREA

WELD KG

ELLIPSE DIMENSION ON SHELL ON D/END CHIP 'ACK DEPTH(MM)

AOR AIS= #2#.* O/S WELDING= 12%.** 0.#2 1.36 THK ,= 30

INOR AIS= #10 C/' WELDING= 31#.6" 1.01 3.30 THK - 30

LG. OF WELDING= 1311.30% R.F. !AD WELDING #50.00 22.#2 22.#2

TOTAL WELDING 3!$ .0.



OUTSIDE ROOT RUN 20 1 2.5 1 1.0 N 1 %$ 0

OUT SIDE 'ALANCE "0 1 2.5 1 1.0 N 1 $0% 0!

CHI! 'ACK WELDING 100 1 2.5 1 1.0 N 1 %$% $R.F.!AD WELDING 100 1 2.5 1 1.0 N 1 33"" $"0

TOTAL 3$.. $"

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLICATIOFACTOR

PREHEATINGREQUIRED?

MULTIPLICATIOFACTOR

WEIGHTCALCULATION

P A D O

/ D

0 0 0




300506216.xls 01/13/2016




RFPAD 7 DOU'LE V NO55LE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT

INC. ANG= 60 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

INC. ANG= 10 10 2(. SAW 1#.#

DENSIT&= 0.00000*"5 6.0

#(. GTAW 1.3

THK= 30 OFF SET=

RFPAD %0 330

NOZZLE O/D=

THK= 30

20 3#5 1(. 1G2(. 2G

R.F.= 2 3(. 3G

" NOZ O/D

3#5

S H E L L I / D =

2 # 5 0

R.G= FILLET SIZE=30 &ES

3 NOINC. ANG=

CROSS SEC. AREA

WELD KG

#5 ON SHELL ON D/END CHIP 'ACK DEPTH(

ELLIPSE DIMENSION O/S WELDING= 1%61.#% 1*.20 16."3 THK ,= 30

AOR AIS= 363.0 C/' WELDING= 16%.10 1.#" 1.#5 THK - 30INOR AIS= 3#" R.F. !AD WELDING #50.00 22.#2 22.#2

LG. OF WELDING= 111*.0"6 TOTAL WELDING %!"! %!



OUTSIDE ROOT RUN 20 2 0.56 1 1.0 & 1 %% %

OUT SIDE 'ALANCE "0 1 2.5 2 1.6 & 1.15 3.%" "%

CHI! 'ACK WELDING 100 1 2.5 2 1.6 & 1.15 #00$ ".

R.F.!AD WELDING 100 1 2.5 1 1.0 & 1.15 3!".0 "##

TOTAL !0". %3#

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPFA

PREHEATINGREQUIRED?

MULTIPFA

WEIGHTCALCULATION

P A D O

/ D

0 0 0




SET ON NO55LE IN SHELL/DEND) (D/S) ? S PARAMETERS SETTING

PROCESS KG/SHIFT

60 1%.5 NOZ I/D ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2

2(. SAW 1#.#

1%.5 DENSIT&= 0.00000*"5 6.0

4 #(. GTAW 1.3

INC. ANG.= 10 OFFSET=

R.F.= 1 0

CFW= %

INC ANG "0

R.G.= 3 1(. 1G

THK= 602(. 2G

NOZ I/D 3(. 3G

1 * * 6

21

NOZ O/D

60

&ES 1

ELLIPSE DIMENSION

WEIGHT CALCULATIONCROSS SEC. AREA WELD KG NO

ON SHELL ON D/END

AOR AIS= #0.5 O/S WELDING= 3%5.#0 0.3% 0.3%

INOR AIS= #0.5LG. OF WELDING= 12*.2 TOTAL WELDING 03 03



OUTSIDE ROOT RUN 20 1 2.5 2 1.6 1 %0 03

OUT SIDE 'ALANCE "0 1 2.5 1 1.0 1.15 $#$ 0

TOTAL .3$ %

3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPFA

S H E L L

I / D =

PREHEATINGREQUIRED?

MULTIPFA




DOU'LE SIDE FILLET 4OINTPARAMETERS SETTING

S PROCESS KG/SHIFT

1(. SAW 3.2

7 2(. SAW 1#.#

6.0

ANUAL LENGTH OF WELDING)(= 10000

6ATERIAL )SS/STEEL(= STEEL

DENSIT&= 0.00000*"5FOR CALCULATING WELD LENGTH

6 RADIUS OF WELDING)(= 2500 1(. 1F/2F

INCLUDED ANGLE OF WELDING)DEG(= 120 2( 3F

CALCULATED LENGTH OF WELDING)(= 5235.%""

LG OF WELDING= 10000.000


FIRST SIDE WELDING 1".00 1.#1

SECOND SIDE WELDING 1".00 1.#1 &ES

TOTAL WELDING 3"00 !3 NO

SINGLE OPERATORPROCESS POSITION HEATING RUN TIME


FIRST SIDE 100 1 2.50 1 1.0 N 1.1 33% 3

SECOND SIDE SIDE 100 1 2.50 1 1.0 N 1.1 33% 3

TOTAL #""3 .!

WELDING '& SINGLE O!ERATOR/DOU'LE O!ERATOR(S/D)?


3(.FCAW )1.2 ∅(

POSITION OFWELDING MULTFA

PREHEATINGREQUIRED?

MULTFA




DOU'LE SIDE FILLET 4OINTPARAMETERS SETTING

S PROCESS KG/SHIFT

1(. SAW 3.2

6.0

ATERIAL )SS/STEEL(= STEEL

SECOND SIDE

20CFW DENSIT&= 0.00000*"5

20CFW 1(. 1F/2F 1

FIRST SIDE O/D= #00 2( 3F 1.


FIRST SIDE WELDING 200.00 1.%#

SECOND SIDE WELDING 200.00 2.01 &ES 1.1

TOTAL WELDING #0000 3$ NO 1

SINGLE OPERATORPROCESS POSITION HEATING RUN TIME


FIRST SIDE 100 1 2.50 1 1.0 N 1.1 30% $3

SECOND SIDE SIDE 100 1 2.50 1 1.0 N 1.1 33%0 $$

TOTAL "$%% %0

WELDING '& SINGLE O!ERATOR/DOU'LE O!ERATOR(S/D)?

2(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPLFACT

PREHEATINGREQUIRED?

MULTIPLFACT




DOU'LE SIDE 7 FULL PENETATION 4OINT

PARAMETERS SETTING

CPROCESS KG/SHIFT

1(. SAW 3.2

20 C 2(. SAW )TWIN HEAD( 1#.#

ANUAL LENGTH OF WELDING)(= 10000 6.0

ATERIAL )SS/STEEL(= STEEL #(. GTAW8SAW 1.3

1060 DEG DENSIT&= 0.00000*"5

FOR CALCULATING WELD LENGTH

RG= RADIUS OF WELDING)(= 1000

2 INCLUDED ANGLE OF WELDING)DEG(= 360

20 CALCULATED LENGTH OF WELDING)(= 62"3.1"5 1(. 1F/2FLENGTH OF WELDING)(= 62"3.1"5 2( 3F

CHIP 'ACK DEPTH(MM) "


FIRST SIDE WELDING 13*.5% 6.*%

SECOND SIDE WELDING 1%#.1# %.5" )INCLUDING CHI! 'ACK( &ES 1

TOTAL WELDING 33%.3 %"3" NO

WITH CHIP 'ACKPROCESS POSITION HEATING RUN TIME


FIRST SIDE 100 # 2.63 1 1.0 N 1.1 %%.$. %"

SCOND SIDE SIDE 100 # 2.63 1 1.0 N 1.1 %"$! ."

TOTAL !3#. #.

PROCESS? (DOT/ WITH CHIP'ACK/TIG7SMAW) (D/C/T) ?


3(.FCAW )1.2 ∅(

POSITION OFWELDING

MULTIPFA

PREHEATINGREQUIRED?

MULTIPFA




FORGING

GASKET FACE O/LAY 'ORE O/LAY PARAMETERS SETTING

O/D OF GASKET FACE O/LA&= 22% 'ORE OF FLANGE AFTER O/LA&= 165 PROCESS KG/SHIFT HRS/K'ORE OF FLANGE AFTER O/L= 165 LENGTH OF FLANGE/FORG= 123# 1(. SAW # 2.00

EAN DIA OF GASKER GROO9E= 200 THK OF O/LA&= " * 1.1#

DE!TH OF GASKET GROO9E= 10 3(. FCAW )ANUAL( 6 1.33

WIDTH OF GROO9E AT TO!= 23

THK OF O/LA&= "

GASKET FACE O/LA&= 2.#23601 KG 'ORE O/LA&= #2.%231 KG

&ES 1.15

'ACK FACE O/LAY NO 1

O/D OF LI! = #"*

'ORE OF FORG AFTER O/L= 3"1

THK OF O/LA&= 6

'ACK FACE O/LA&= 3.#6"62 KG

TOTAL O/LAY #!!%$3 KG

KG PROCESS HEATING RUN TIME

CODE (Y/N) (*) (H+,)

GASKET FACE O9ER LA& # 1 2.00 N 1.00 % #!

'ORE O9ER LA& # 2 1.1# & 1.15 33!$ $"#

'ACK FACE )!ROFILE( O9ER LA& 3$ 3 1.33 N 1.00 .. #"

TOTAL 3$3% "$

2(.FCAW )1.2 ∅()/C(

PREHEATINGREQUIRED?





300506216.xls 01/13/2016

FLANGE

GASKET FACE O/LAY 'ORE O/LAY PARAMETERS SETTING

O/D OF GASKET FACE O/LA&= #"3 'ORE OF FLANGE AFTER O/LA&= 3"1 PROCESS KG/SHIFT HR'ORE OF FLANGE AFTER O/L= 3"1 LENGTH OF FLANGE= 16" 1(. SAW #

DIA OF GASKER GROO9E= #50 THK OF O/LA&= 6 *

DE!TH OF GASKET GROO9E= 0 3(. FCAW )ANUAL( 6

WIDTH OF GROO9E AT TO!= 0

THK OF O/LA&= *

GASKET FACE O/LA&= 3."*60*2 KG 'ORE O/LA&= %."0#1"2 KG

&ES 1.15

TOTAL O/LAY %3"!0$ KG NO 1


CODE (Y/N) (*) (H+,)

GASKET FACE O9ER LA& 3 1 2.00 N 1.00 #"$ .!'ORE O9ER LA& ! 2 1.1# N 1.00 ". %%

TOTAL %%3.# %0

2(.FCAW )1.2 ∅()/C(

PREHEATINGREQUIRED?

MULTIPLICATFACTOR




300506216.xls 01/13/2016

EL'OW

I/D O/LAY PARAMETERS SETTING

'ORE OF EL'OW AFTER O/LA&= ##" PROCESS KG/SHIFT HRS/KGRADIUS OF EL'OW 11*6 1(. SAW # 2.00

INCLUDED ANGLE OF EL'OW= %0 2(. FCAW )ANUAL( 6 1.33

THK OF O/LA&= "

'ORE O/LA&= 16%.36#3 KG

&ES 1.15

NO 1


CODE (Y/N) (*) (H+,)

'ORE O9ER LA& %"# 2 1.33 N 1.00 %3$# $!

PREHEATINGREQUIRED?





300506216.xls 01/13/2016

PIPE

I/D O/LAY PARAMETERS SETTING'ORE OF !I!E AFTER O/LA&= #*0 PROCESS KG/SHIFT HRS/KGLENGTH OF !I!E= 500 1(. SAW # 2.00

THK OF O/LA&= 6 * 1.1#

3(. FCAW )ANUAL( 6 1.33

'ORE O/LA&= 35.""%55 KG

&ES 1.15

NO 1


CODE (Y/N) (*) (H+,)

'ORE O9ER LA& 3$ 2 1.1# & 1.15 !30 #.

2(.FCAW )1.2 ∅()/C(

PREHEATINGREQUIRED?





300506216.xls 01/13/2016

CIRC SEAM/ LONG SEAM OVERLAY

PARAMETERS SETTING

I/D OF SHELL= #300 THK= 1* PROCESS KG/SHIFT HRS/KG

THK OF O/LA&= 6 I/S INC. ANG.= 0 1(. SAW # 2.00CLAD STRI! ANG.= #5 I/S :9: HEIGHT= 0 * 1.1#

THK OF CLAD= 3 CLAD STRI!!ING= % 3(. FCAW )ANUAL( 6 1.33

CALCULATION ROOT GA!= 3

WIDTH OF O/LA&= 23 LG OF CEA= 1351".2*

R.F. WIDTH= 3#

AREA OF O/LA&= 11".5 C/SEAM O/LAY %$.$0#

&ES 1.15

THK=

1*

NO 1

C/SEAM OR L/SEAM (LS/CS)? CS0

θ= 0

3

RG

3 %

5 O/L THK= ∅= #5

6

0

I/D OF SHELL= #300


CODE (Y/N) (*) (H+,)

CIRC. SEA O9ER LA& %" 3 1.33 N 1.00 %00" %"!

2(.FCAW )1.2 ∅()/C(

PREHEATINGREQUIRED?




SHELL ESSC OVERLAY WELD KG & RUN TIME ESTIMATION

300506216.xls 01/13/2016

SHELL ESSC OVERLAY PARAMETERS SETTINGI/D OF SHELL 'EFORE O/LA&= #500 PROCESS KG/SHIFT HRS/KGLENGTH OF SHELL= 2250 1( ESSC )60 WD( ## 0.1"

THK OF O/LA&= " 2( ESSC )%0WD( 66 0.12

3( ESSC )120 WD( "# 0.10

'ORE O/LA&= 2032.133 KG

KG PROCESS RUN TIME

CODE (*) (H+,)

I/D O9ER LA&)WITH 2 O!ERATOR( 03% 1 0.1" ##33. .30

Weld Kgs Formulae

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