Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT...

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POLK POWER STATION Welcomes Gasification Technologies Council March 2, 2006

Transcript of Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT...

Page 1: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

POLK POWER STATION Welcomes

Gasification Technologies CouncilMarch 2, 2006

Page 2: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

SAFETY FIRSTRequirements for walking tour:1. Long pants, closed toed shoes2. Hard hats, safety glasses & hearing protection will be provided

Page 3: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

• BIG BEND STATION 1900 MW4 Coal fired steam units

TAMPA ELECTRIC GENERATION

•BAYSIDE POWER STATION 1800 MWRepowered NGCCOne 3 on 1One 4 on 1

•POLK POWER STATION 650 MWOne IGCCTwo Peaking CT’s

•PHILLIPS POWER STATION 36 MWTwo slow speed diesels ________

TOTAL CAPACITY (approx) 4400 MW

Page 4: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

• UNIT 1 IGCC, Base load on syngas, intermediate on oilCombined cycle, GE 7F, 7221 192MW

GE D11, steam 120MWDual fuel, Syngas/Distillate OilIn service 1996

POLK POWER STATION

•UNIT 2 & 3 Simple Cycle CT, PeakingSimple cycle GE 7FA+E, 7241 165 MW eachDual fuel, Natural gas/Distillate OilUnit 2 In service 2000Unit 3 in service 2002

•Employees78 Full-Time TECO Employees ~22 Full Time Contractors (Maintenance, Security, etc.)

Page 5: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal
Page 6: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

AERIAL PHOTO

ADMINISTRATIONCONTROL

YOU ARE HERE

NOXYGEN PLANT

GASIFIER STRUCTURECOAL SILOS

SLURRY PREPARATIONSULFURIC ACID PLANT

HRSG

UNIT 1 CTSTEAM TURBINEUNIT 2 CTUNIT 3 CTUNDER CONSTRUCTION

,

Page 7: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

Main AirCompressor

32 MW

Dryers

Coal &Pet Coke2300 TPD

Rod Mills

Water &Recycled Char

SlurryTanks

SlurryPump

ProductCompressors

18 MW

Oxygen2100 TPD

ColdBox

LockhopperChar &

Slag

Char & Cl

Compressor Turbine

Combustor

Generator192 MW

CleanStackGas Air

Condenser

CondensatePump

1600 psigSaturated

Steam

7000 KSCFHClean Syngas

Diluent Nitrogen5250 TPD

RadiantSyngasCooler

Gasifier

SyngasCooler

Final Filter

CoolingWater

MDEA Acid Gas RemovalAcid GasH2S + CO2

CoolingWater

55 psigSteam

EconomizedBoiler

Feedwater

BFW Pump

Heat RecoverySteam Generator

(HRSG)

Generator123 MW

Steam Turbine

Raw Syngas

COSHydrolysis

(COS H2S)

Convective

CombustionTurbine

Saturator

WaterScrubbers

400psigSteam

450 gpmSlurry

Backup/StartupDistillate Fuel

To SulfuricAcid Plant

LPSteam

BFW

Overall Flowsheet

Page 8: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

POLK 1 PERFORMANCEENVIRONMENTAL

• Polk recently rated the “Cleanest Coal Fired Power Plant in North America” by the Energy Probe Research Foundation

(total emissions from 2002 TRI data)

Page 9: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

LOW EMISSIONSTypical Emissions (Lb/MMBTU)

Polk Polk(Permit) (Steady State) New IGCC

SO2 0.14 0.12 0.013 (0.006 w/SCR)

NOx 0.055 0.04 0.064 (0.015 w/SCR)

Particulate 0.007 <0.004 0.005

Mercury NA NA 90% removal

(New IGCC values are basis 8,500 hhv btu/kwh net)

Page 10: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

• Beneficial Reuse of Sulfur – H2SO4 at Polk• Beneficial Reuse of Slag• Low Water Use (2/3 that of PC unit)• Minimal solid waste (no gypsum from FGD)• Zero Process Water Discharge

OTHER ENVIRONMENTAL ADVANTAGES

Page 11: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

FUEL FLEXIBILITY

• Polk has proven fuel flexibility by operating on over 20 different fuels including:

CoalsCoal BlendsCoal/Pet Coke BlendsCoal/Coke/Biomass Blends

• Low rank fuels can be used, but hurt efficiency

Page 12: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

0102030405060708090

100

1997 1998 1999 2000 2001 2002 2003 2004

IGCC Availability CC Availability On-Peak Availability

KEY AVAILABILITY STATISTICS

Calendar Year

86.1794.92

97.7398.55

81.11

99.84

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• NON-UNION, TEAM BASED ENVIRONMENT• NO FRONT LINE SUPERVISORS• RIGOROUS SELECTION PROCESS• JOURNEYMAN LEVEL CORE SKILL (M, E, I&C)• PAY FOR MULTI-SKILLS (no barriers)• 5 X 10 PERSON TEAMS – 4 OPS & 1 MAINT

(currently 7 week rotation)• NO PREVIOUS GASIFICATION EXPERIENCE • SIMULATOR USED FOR OPS TRAINING

POLK - TEAM STRUCTURE

Page 14: Welcomes Gasification Technologies Council March 2, … · 4 Coal fired steam units ... UNIT 3 CT UNIT 2 CT STEAM TURBINE UNDER CONSTRUCTION, Main Air Compressor 32 MW Dryers Coal

TEC’s ADVANCMENTS of IGCC• Refractory life extension to 3 years

• Successful integration of 100% fines recycle

• NOx below 15ppm with diluent N2 and saturation

• Successful zero process water discharge system

• Air extraction/integration with GE 7F turbine

• IGCC use with sulfuric acid plant

• World’s leader in clean coal power production

• IGCC ambassadors, 4000+ visitors