Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.
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Transcript of Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.
Welcome to TK!
TK International(BVI) Ltd.
Website : w w w. tkmold. comE-mail : sales@tkmold. com
Welcome to TK!
TK History
TK Machinery Moulding Factory set up in HK
1983
TK Plastic Products Co., Ltd set up in HK
1989
TK Plastic Products Co., Ltd set up in China
1992
Injection Molding Operation moved to China
1993
Tooling production in HK consolidated to China
1995
Approved ISO 9001 Certification by D.N.V.
2000
Corporate reorganized as TK Group Ltd.
2002
>> ISO 9001
>> ISO 14001
Second Molding factory was founded
2005
TK Mold moved to TK Technology Park
2006
Group sales over 400 Million HKD
2008
>> TS16949
Welcome to TK!
Corporation Structure
TK Group Ltd.TK Group Ltd.
TK Mold Ltd.TK Mold Ltd. TK Precision Toolings Ltd.TK Precision Toolings Ltd.TK Plastics Ltd.TK Plastics Ltd.
TK Technology (Shenzhen) Ltd.
TK Technology (Shenzhen) Ltd.
Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd.
Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd.
TK Plastics (Shenzhen) Ltd.
TK Plastics (Shenzhen) Ltd.
TK International(BVI) Ltd.
TK International(BVI) Ltd.
Semiconductor Mold and
Automation Equipment
Group trading
company
Euro SalesEuro Sales
TK Precision Tool Room
TK Precision Tool Room
TK Standard Tool Room
TK Standard Tool Room
TKP 1TKP 1 TKP 2TKP 2 TKP I M L
TKP I M L
TKP Mobile
TKP Mobile
Welcome to TK!
Company Location
TK Mold Ltd. (HK)TK Plastics Ltd. (HK)
TK Plastics (Shenzhen) Ltd.
TK Technology Industrial Park
Welcome to TK!
0
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
30,000,000
35,000,000
96 97 98 99 00 01 02 03 04 05 06 07 08 09
TKMTKP
Sales Growth By TKM & TKP
US$
Year
Sales Turnover
Welcome to TK!
Major Customer
America
Valeo Sylvania
TOYOTA
SPI
Lear
Whirlpool
Polycom
Pitney Bowes
Europe
Promens
Electrolux
TRW
Valeo
Electrolux
Arcelik
Schneider
ABB
Amphenol
Automotive Lighting
Asia
Perlos
Cherry
Casio
Canon
GPE
Haier
Toshiba
ChangHong Europe 30%
Asia 30%
America 35%
China 5%
Welcome to TK!
Market Segmentation
OA & Digital Electronics
Healthcare Products
Electrical & Electronics Appliance
Automotive Parts
Consumer Products
Automotive Parts 30%
OA & Digital Electronics
30%
Consumer Products
8%
Healthcare Products
7%Electrical & Electronics Appliance
25%
Welcome to TK!
Corporate Mission
To be a Partner of our Customer
in Winning Business !
Welcome to TK!
Corporate Vision
To be the Leader in PRECISION Plastic Total Solution
Contract Manufacturer.
Welcome to TK!
Major final customers(Automotive)
TK have deal with most of Automotive company in the world directly or thought T1 , T2 Suppliers
Welcome to TK!
Truck Series
Welcome to TK!
Volvo Truck
Front panel(assembled) Size: 2500x1200x600
Welcome to TK!
Cover front panel (PP-MF)
Headlamp panel(PC/ABS)
Lamp housing(PP+30%GF)
Step cover(PP-MF)
Volvo Truck
Welcome to TK!
Volvo Truck
Lamp housing
Size: 2045x1350x645Weight: 9TResin: PP+30%GFInjection machine:1200T
Key point :1.Solid cavity and core inserts(steel 1.2738)2.10 sliders movement3.Hydraulic cylinders supported ejection
Welcome to TK!
Volvo Truck
Lower front panel
Size: 2620x1500x1350weight: 21TResin: PC/ABSInjection machine:2500T
Key point :1.Solid cavity insert2.Two gas assistant channels(1.5m and 1.3m)3.Three visions of changeable inserts in the middle beam (6 inserts totally)
Welcome to TK!
Volvo Truck
Headlamp panel
Size: 1900x1620x1136weight: 16TResin: PC/ABSInjection machine:1400T
Key point :1.16 sliders movement2. Hydraulic cylinders supported ejection3.Sub-gate
Welcome to TK!
Volvo Truck
Fender(mudguard)
Key point:
1.Total 10 molds
2.The max mold weight is 14 tons
3.Plastic:PP MF
Welcome to TK!
Scania Truck
Welcome to TK!
Scania Truck
Assembled Drawer LH G-Cab (parts from9 molds)
Size: 1100x900x400Resin: PP-MF+TPE
Welcome to TK!
Scania Truck
Disassembled drawerResin: PPMF+TPE
Welcome to TK!
Scania Truck
Assembled Drawer RH G-Cab (parts from9 molds)
Size: 1100x900x400Resin: PP-MF+TPE
Welcome to TK!
Scania Truck
Assembled Drawer RH R-Cab (parts from 8 molds)
Size: 1200x1000x450Resin: PP-MF+TPE
Welcome to TK!
Automotive Lamps
Welcome to TK!
Valeo:Rear Lamp LensResin: PCSize: 490x320x130 Key point :1.High gloss polishing
Lens
Welcome to TK!
Lens
SUZUKI:Rear Lamp LensResin: PCSize: 380x240x70 210x130x30
Key point :1.High gloss polishing
Welcome to TK!
Lens
Citroen B53 HLLensResin: PCSize: 485x320x110 Key point :1.High gloss polishing
Welcome to TK!
Lens
Rear Lamp LensResin: PCSize: 450x320x200
Key point :1.High gloss polishing
Welcome to TK!
Housing
Nissan: L42A HL HousingResin: PA+20%GFSize: 520x270x450
Key point :1.High fall difference2.8 sliders movement
Welcome to TK!
Housing
Audi: HousingResin: PC/ABSSize: 370x320x400
Key point :1.High gloss polishing
Resin:PC/ABS
Welcome to TK!
Housing
Valeo(U.S): HousingResin: PA+30%GFSize: 370x270x310
Welcome to TK!
Housing
Valeo (U.S) : HousingResin: PA+30%GFSize: 490x260x350
Welcome to TK!
Housing
Audi LampResin: PC/ABSSize: 410x330x350
Key point :1.High gloss polishing2.Coating
Welcome to TK!
Interior parts
Welcome to TK!
FIAT AirbagResin: PA+30%GFSize: 250x190x150 &250x190x90
Air system
Welcome to TK!
Air system
Jaguar : Cover & TrayResin: PA+20%GFSize: 300x210x230 &300x210x250
Key point :1.Hydraulic cylinder loaded slider and it touched big lifters inside
Welcome to TK!
Air system
LH/RH HousingResin: PPSize: Dia125 x 88
Welcome to TK!
Air system
Air window (assembled)
Key point :1. Total six molds
2.Resin:ABS/PC, PBT and ABS
3. Chrome plating
Welcome to TK!
Air system
LH/RH HousingResin: ABSSize: 180 x 120 x 85
Welcome to TK!
Air system
LHO/RHO HousingResin: PPSize:135 x 112x 85
Welcome to TK!
Cable Channel
Cable ChannelsResin:PP
Key point :1.High fall difference2.All machine fitting work,no hand fitting3.Valve gate4.Lots of shut-off area in the Parting line
Welcome to TK!
Cable Channel
Cable ChannelResin:PPSize: 480 x 370 x 120
Welcome to TK!
Cable Channel
Cable Channels Key point :1.Resin:PP2.Total 14 molds (all 4-cavity)3.1.2344 hardened steel4.Mold production capacity is 5 million shots
Welcome to TK!
Cable Channel
Assembled parts
Welcome to TK!
Doors
DoorsResin: ABSgeneral Size:500x 400x 100
Welcome to TK!
Filter
Filter
Key points:1.Resin: ABS2.Size:500x 400x 1003.Four sliders4.Mirror polished
Welcome to TK!
Headrest
Headrest1.Resin: PP2.Total five molds3. Size:220x 180x 100
Welcome to TK!
Windscreen wiper controler
Windscreen wiper controler
1.Resin: PA66+30%GF2.Total 20 molds
Welcome to TK!
Others
BMW Ficia Control PannelResin: PA+10%GF
Key point :1. Hundreds of inserts and lots of shut-off area in the parting line
Resin:PA+10%GF
Welcome to TK!
Others
Renault Coulisse AmortisseurResin: PA+20%GF
Key point :1. Lots of shut-off area in the parting line
Welcome to TK!
Others
Relay CassetteResin: PA+GFSize: 380 x 128 x 68Key:Over 300 small shut-off inserts form 1000 very critical Dim.
Welcome to TK!
Others
B pillarResin: ABSSize: 460x210x90
Key point:1.Air assistant in the rib
Welcome to TK!
Others
LH/RH Speaker Resin: ABSSize: 160 x 110 x 68
Welcome to TK!
Others
Cup HolderResin: ABSSize: 158 x 112 x 90
Welcome to TK!
Product Optimization
Injection Molding
TK
Marketing
Program
Customer
Purchasing
Project
Mold Qualification
Product Design
Secondary Operations
Delivery
Mold Manufacture
Assembly
Project Management Flow-Chart
Welcome to TK!
Soft ware
Software: UG, Moldflow
European/American standard and quality molds.
Welcome to TK!
- Thorough understanding of customer quality requirement. - Strict quality control system and procedure. - Sophisticated testing and measuring equipment.
CMM
Temperature Cycle Tester
Projector
Quality Control
Welcome to TK!
Tooling:
150 Machines:
CNC Milling Machine
29 sets
Milling Machine
29 Sets
EDM Machine
37 sets
EDM Wire-cut Machine
13 sets
Grinding Machine
16 sets
Die Spotting Machine 3
sets
EDM Hole Drilling Machine 1
set
Deep Hole Drilling Center 2
sets
Lathes 7
sets
Mold Reversal Machine 2
sets
Measuring Equipment 7
sets
Mold Trial Machine 5
sets
Tooling Equipment
Welcome to TK!
Tooling Equipment
CNC(horizontal axes)
1.Rotation tooling desk
2. Tooling Size(mm)X: 1400 Y: 1100Z: 1000
Welcome to TK!
TBT Drilling Center
Tooling:
Germany TBT
Deep Hole Drilling
Center
2 sets
Welcome to TK!
EDM machines
Tooling:
Dophen double
head
EDM Machine 1
set
Welcome to TK!
CMM
Tooling:
CMM Measurement Equipment 8
sets
Welcome to TK!
Workshop
CNC(high speed milling)
EDM
CNC(horizontal axes)
Welcome to TK!
Capacity
TK have ability to build over thousand tools a year from small Medical high precision to huge Automotive part as well as provide customer full support from project start to project finished.
Welcome to TK!
Tooling Equipment
Mold fitting machine
Welcome to TK!
Molding Equipment
120 Injection Machines(in plastic
plant):
JSW 450T x 9 sets
JSW 350T x 1 set
Fanuc 350T x 1 set (Elect.)
Fanuc 300T x 1 set (Elect.)
JSW 280T x 2 sets
JSW 220T x 3 sets
Fanuc 200T x 1 set (two shot)
JSW 180T x 6 sets
(Elect.)
JSW 150T x 16 sets
Fanuc 150T x 9 sets (Elect.)
Fanuc 125T x 4 sets (Elect.)
JSW 110T x 12 sets
JSW 100T x 9 sets
Fanuc 100T x 30 sets
(Elect.)
JSW 75T x 4 sets
Nigata 75T x 1 set
Nissei 62T x 1 set
Nissei 55T x 3 sets
Fanuc 50T x 3 sets
(Elect.)
14 SETS
35 SETS
59 SETS
12 SETS
JSW
650T x 1 sets
JSW
450T x 2 set
JSW
280T x 1 sets
JSW
100T x 1 sets
Fanuc 100T x 1
set
Fanuc 150T x 1
set
7SETS
7 Injection Machines(in mold plant):
Welcome to TK!
Molding Equipment
Double Color Injection Molding:
Bi-component Injection Molding
Machines
Nissei 200 x 1 set
Gas Assist Injection Molding:
Bauer Nitrogen Generator
x 1 set
Bauer Controller (2 Channels)
x 9 sets
Secondary Operations:
Automatic Decorative
Painting Line with
Robotic
Pad Printing Machines
Flat & Cave Silk-Screen
Machines
Assembly Equipment
Hot Stamping
Heat Staking
Ultrasonic Welding
RF Induction Heating
Machine
Hot and Cold Stamping
Welcome to TK!
Mold Trial
TK inside source Out source machine
1300T
1600T
2000T
2500T
Welcome to TK!
Prospect
TK Mold City (Floor Area: 182000sqm)
Welcome to TK!
The EndThe End
Thank Thank you!you!