Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.

69
Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com

Transcript of Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.

Page 1: Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.

Welcome to TK!

TK International(BVI) Ltd.

Website : w w w. tkmold. comE-mail : sales@tkmold. com

Page 2: Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.

Welcome to TK!

TK History

TK Machinery Moulding Factory set up in HK

1983

TK Plastic Products Co., Ltd set up in HK

1989

TK Plastic Products Co., Ltd set up in China

1992

Injection Molding Operation moved to China

1993

Tooling production in HK consolidated to China

1995

Approved ISO 9001 Certification by D.N.V.

2000

Corporate reorganized as TK Group Ltd.

2002

>> ISO 9001

>> ISO 14001

Second Molding factory was founded

2005

TK Mold moved to TK Technology Park

2006

Group sales over 400 Million HKD

2008

>> TS16949

Page 3: Welcome to TK! TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com.

Welcome to TK!

Corporation Structure

TK Group Ltd.TK Group Ltd.

TK Mold Ltd.TK Mold Ltd. TK Precision Toolings Ltd.TK Precision Toolings Ltd.TK Plastics Ltd.TK Plastics Ltd.

TK Technology (Shenzhen) Ltd.

TK Technology (Shenzhen) Ltd.

Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd.

Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd.

TK Plastics (Shenzhen) Ltd.

TK Plastics (Shenzhen) Ltd.

TK International(BVI) Ltd.

TK International(BVI) Ltd.

Semiconductor Mold and

Automation Equipment

Group trading

company

Euro SalesEuro Sales

TK Precision Tool Room

TK Precision Tool Room

TK Standard Tool Room

TK Standard Tool Room

TKP 1TKP 1 TKP 2TKP 2 TKP I M L

TKP I M L

TKP Mobile

TKP Mobile

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Welcome to TK!

Company Location

TK Mold Ltd. (HK)TK Plastics Ltd. (HK)

TK Plastics (Shenzhen) Ltd.

TK Technology Industrial Park

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0

5,000,000

10,000,000

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96 97 98 99 00 01 02 03 04 05 06 07 08 09

TKMTKP

Sales Growth By TKM & TKP

US$

Year

Sales Turnover

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Major Customer

America

Valeo Sylvania

TOYOTA

SPI

Lear

Whirlpool

Polycom

Pitney Bowes

Europe

Promens

Electrolux

TRW

Valeo

Electrolux

Arcelik

Schneider

ABB

Amphenol

Automotive Lighting

Asia

Perlos

Cherry

Casio

Canon

GPE

Haier

Toshiba

ChangHong Europe 30%

Asia 30%

America 35%

China 5%

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Welcome to TK!

Market Segmentation

OA & Digital Electronics

Healthcare Products

Electrical & Electronics Appliance

Automotive Parts

Consumer Products

Automotive Parts 30%

OA & Digital Electronics

30%

Consumer Products

8%

Healthcare Products

7%Electrical & Electronics Appliance

25%

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Corporate Mission

To be a Partner of our Customer

in Winning Business !

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Corporate Vision

To be the Leader in PRECISION Plastic Total Solution

Contract Manufacturer.

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Major final customers(Automotive)

TK have deal with most of Automotive company in the world directly or thought T1 , T2 Suppliers

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Truck Series

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Volvo Truck

Front panel(assembled) Size: 2500x1200x600

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Cover front panel (PP-MF)

Headlamp panel(PC/ABS)

Lamp housing(PP+30%GF)

Step cover(PP-MF)

Volvo Truck

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Volvo Truck

Lamp housing

Size: 2045x1350x645Weight: 9TResin: PP+30%GFInjection machine:1200T

Key point :1.Solid cavity and core inserts(steel 1.2738)2.10 sliders movement3.Hydraulic cylinders supported ejection

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Volvo Truck

Lower front panel

Size: 2620x1500x1350weight: 21TResin: PC/ABSInjection machine:2500T

Key point :1.Solid cavity insert2.Two gas assistant channels(1.5m and 1.3m)3.Three visions of changeable inserts in the middle beam (6 inserts totally)

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Volvo Truck

Headlamp panel

Size: 1900x1620x1136weight: 16TResin: PC/ABSInjection machine:1400T

Key point :1.16 sliders movement2. Hydraulic cylinders supported ejection3.Sub-gate

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Volvo Truck

Fender(mudguard)

Key point:

1.Total 10 molds

2.The max mold weight is 14 tons

3.Plastic:PP MF

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Scania Truck

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Scania Truck

Assembled Drawer LH G-Cab (parts from9 molds)

Size: 1100x900x400Resin: PP-MF+TPE

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Scania Truck

Disassembled drawerResin: PPMF+TPE

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Scania Truck

Assembled Drawer RH G-Cab (parts from9 molds)

Size: 1100x900x400Resin: PP-MF+TPE

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Scania Truck

Assembled Drawer RH R-Cab (parts from 8 molds)

Size: 1200x1000x450Resin: PP-MF+TPE

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Automotive Lamps

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Valeo:Rear Lamp LensResin: PCSize: 490x320x130 Key point :1.High gloss polishing

Lens

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Lens

SUZUKI:Rear Lamp LensResin: PCSize: 380x240x70 210x130x30

Key point :1.High gloss polishing

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Lens

Citroen B53 HLLensResin: PCSize: 485x320x110 Key point :1.High gloss polishing

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Lens

Rear Lamp LensResin: PCSize: 450x320x200

Key point :1.High gloss polishing

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Housing

Nissan: L42A HL HousingResin: PA+20%GFSize: 520x270x450

Key point :1.High fall difference2.8 sliders movement

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Housing

Audi: HousingResin: PC/ABSSize: 370x320x400

Key point :1.High gloss polishing

Resin:PC/ABS

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Housing

Valeo(U.S): HousingResin: PA+30%GFSize: 370x270x310

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Housing

Valeo (U.S) : HousingResin: PA+30%GFSize: 490x260x350

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Housing

Audi LampResin: PC/ABSSize: 410x330x350

Key point :1.High gloss polishing2.Coating

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Interior parts

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FIAT AirbagResin: PA+30%GFSize: 250x190x150 &250x190x90

Air system

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Air system

Jaguar : Cover & TrayResin: PA+20%GFSize: 300x210x230 &300x210x250

Key point :1.Hydraulic cylinder loaded slider and it touched big lifters inside

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Air system

LH/RH HousingResin: PPSize: Dia125 x 88

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Air system

Air window (assembled)

Key point :1. Total six molds

2.Resin:ABS/PC, PBT and ABS

3. Chrome plating

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Air system

LH/RH HousingResin: ABSSize: 180 x 120 x 85

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Air system

LHO/RHO HousingResin: PPSize:135 x 112x 85

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Cable Channel

Cable ChannelsResin:PP

Key point :1.High fall difference2.All machine fitting work,no hand fitting3.Valve gate4.Lots of shut-off area in the Parting line

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Cable Channel

Cable ChannelResin:PPSize: 480 x 370 x 120

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Cable Channel

Cable Channels Key point :1.Resin:PP2.Total 14 molds (all 4-cavity)3.1.2344 hardened steel4.Mold production capacity is 5 million shots

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Cable Channel

Assembled parts

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Doors

DoorsResin: ABSgeneral Size:500x 400x 100

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Filter

Filter

Key points:1.Resin: ABS2.Size:500x 400x 1003.Four sliders4.Mirror polished

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Headrest

Headrest1.Resin: PP2.Total five molds3. Size:220x 180x 100

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Windscreen wiper controler

Windscreen wiper controler

1.Resin: PA66+30%GF2.Total 20 molds

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Others

BMW Ficia Control PannelResin: PA+10%GF

Key point :1. Hundreds of inserts and lots of shut-off area in the parting line

Resin:PA+10%GF

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Others

Renault Coulisse AmortisseurResin: PA+20%GF

Key point :1. Lots of shut-off area in the parting line

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Others

Relay CassetteResin: PA+GFSize: 380 x 128 x 68Key:Over 300 small shut-off inserts form 1000 very critical Dim.

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Others

B pillarResin: ABSSize: 460x210x90

Key point:1.Air assistant in the rib

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Others

LH/RH Speaker Resin: ABSSize: 160 x 110 x 68

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Others

Cup HolderResin: ABSSize: 158 x 112 x 90

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Product Optimization

Injection Molding

TK

Marketing

Program

Customer

Purchasing

Project

Mold Qualification

Product Design

Secondary Operations

Delivery

Mold Manufacture

Assembly

Project Management Flow-Chart

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Soft ware

Software: UG, Moldflow

European/American standard and quality molds.

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- Thorough understanding of customer quality requirement. - Strict quality control system and procedure. - Sophisticated testing and measuring equipment.

CMM

Temperature Cycle Tester

Projector

Quality Control

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Tooling:

150 Machines:

CNC Milling Machine

29 sets

Milling Machine

29 Sets

EDM Machine

37 sets

EDM Wire-cut Machine

13 sets

Grinding Machine

16 sets

Die Spotting Machine 3

sets

EDM Hole Drilling Machine 1

set

Deep Hole Drilling Center 2

sets

Lathes 7

sets

Mold Reversal Machine 2

sets

Measuring Equipment 7

sets

Mold Trial Machine 5

sets

Tooling Equipment

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Tooling Equipment

CNC(horizontal axes)

1.Rotation tooling desk

2. Tooling Size(mm)X: 1400 Y: 1100Z: 1000

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TBT Drilling Center

Tooling:

Germany TBT

Deep Hole Drilling

Center

2 sets

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EDM machines

Tooling:

Dophen double

head

EDM Machine 1

set

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CMM

Tooling:

CMM Measurement Equipment 8

sets

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Workshop

CNC(high speed milling)

EDM

CNC(horizontal axes)

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Capacity

TK have ability to build over thousand tools a year from small Medical high precision to huge Automotive part as well as provide customer full support from project start to project finished.

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Tooling Equipment

Mold fitting machine

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Welcome to TK!

Molding Equipment

120 Injection Machines(in plastic

plant):

JSW 450T x 9 sets

JSW 350T x 1 set

Fanuc 350T x 1 set (Elect.)

Fanuc 300T x 1 set (Elect.)

JSW 280T x 2 sets

JSW 220T x 3 sets

Fanuc 200T x 1 set (two shot)

JSW 180T x 6 sets

(Elect.)

JSW 150T x 16 sets

Fanuc 150T x 9 sets (Elect.)

Fanuc 125T x 4 sets (Elect.)

JSW 110T x 12 sets

JSW 100T x 9 sets

Fanuc 100T x 30 sets

(Elect.)

JSW 75T x 4 sets

Nigata 75T x 1 set

Nissei 62T x 1 set

Nissei 55T x 3 sets

Fanuc 50T x 3 sets

(Elect.)

14 SETS

35 SETS

59 SETS

12 SETS

JSW

650T x 1 sets

JSW

450T x 2 set

JSW

280T x 1 sets

JSW

100T x 1 sets

Fanuc 100T x 1

set

Fanuc 150T x 1

set

7SETS

7 Injection Machines(in mold plant):

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Welcome to TK!

Molding Equipment

Double Color Injection Molding:

Bi-component Injection Molding

Machines

Nissei 200 x 1 set

Gas Assist Injection Molding:

Bauer Nitrogen Generator

x 1 set

Bauer Controller (2 Channels)

x 9 sets

Secondary Operations:

Automatic Decorative

Painting Line with

Robotic

Pad Printing Machines

Flat & Cave Silk-Screen

Machines

Assembly Equipment

Hot Stamping

Heat Staking

Ultrasonic Welding

RF Induction Heating

Machine

Hot and Cold Stamping

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Mold Trial

TK inside source Out source machine

1300T

1600T

2000T

2500T

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Prospect

TK Mold City (Floor Area: 182000sqm)

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Welcome to TK!

The EndThe End

Thank Thank you!you!