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Basic System Set Up and Info

IBIX Pro 3 IBIX Pro 9 IBIX Pro 25 IBIX Pro 40 IBIX HiPro 60 Capacity: 0.8 Gal (3 liters)

10-12lbs.

2.4 Gal (9 liters)

30-40 lbs.

6.6 Gal (25 liters)

55-70 lbs.

10.5 Gal (40 liters)

90-110 lbs.

16 Gal (60 liters)

150 lbs.

Nozzle Sizes: 0.12-0.2 inches (3-5mm)

0.12-0.2 inches (3-5mm)

0.2-0.28 inches (5.5-7mm)

0.4-0.48 inches (10-12mm)

0.5-0.59 inches (12-15mm)

Abrasive Range: 30-250 (0.025-2.5mm) 30-250 (0.025-2.5mm) 20-250 (0.025-2.5mm) 20-250 (0.025-2.5mm) 20-200 (0.025-2.5mm)

Size Micron: 38 µm to 1.2mm 38 µm to 1.2mm 38 µm to 1.8mm 38 µm up to 1.8 mm 38 µm up to 1.8 mm

Airflow Rates: 1.5-100 psi (0.2-6 bars) 3-120 psi (0.2-7 bars) 3-120 psi (0.2-7 bars) 3-123 psi (0.2-8 bars) 5-123 psi (0.2-8 bars)

Minimum Air: 7 CFM 17-19 CFM 57 CFM 185 CFM 1 Hose: 185 CFM

2 Hoses: 283 CFM

Hose Length: 8 feet (2.5 meters) 20 feet (6 meters) 30 feet (10 meters) 30 feet (10 meters) 30 feet (10 meters)

Hose Diameter: Outside: ¾”

Inside: ½”

Outside: ¾”

Inside: ½”

Outside: 1”

Inside: ¾”

Outside: 1½”

Inside: 1”

Outside: 1½”

Inside: 1”

Usage Rate: 0.25-1 lb./ft.² ¾ - 1.5 lbs./ft.²/min 1-1.5 lbs./ft.²/min 2 lbs./ft² 3 lbs./ft²

Performance: 1ft²/min 35-50 ft.²/hr. 55-75 ft.²/hr. 75-150 ft²/hr 150-250 ft²/hr

Run Time: 15-20 min 35-50 min 45-55 min 50-70 min 60-70 min

Gross Weight: 29 lbs. 45 lbs. 99 lbs. 130 lbs. 185 lbs.

Box Size: 16”x 14”x 21” 17”x 15”x 40” 20” x 17” x 48” 25” x 21” x 48” 36” x 30” x 56”

115 CFM Diesel: Mi-T-M C-PK37-115

SMALL RANGE 17-20 CFM

Electric: IB-3 Trolley Compressor Gas: IBIX M2 Compressor IB-3C-17 I-M2-17-G

70 CFM Gas: Rotair VRK 220

Available Compressors:

MEDIUM RANGE

IBIX PRO SYSTEMS

How To: Set Up Your IBIX System

System Setup – IPro 9

Operator’s Guide

The operation of the IBIX® Systems are simple and consist of 3 parts:

!  Pressure Regulator !  Media Flow Adjustment

!  Motor Compressor

Media Flow Adjustment

1. Start with the flow control (abrasive) valve fully closed. To get

the proper adjustment, turn the knob of the media screw until the media begins to come out.

2. Turn the knob counter-clockwise half of a turn and the

adjustment will be optimal.

Turn the knob clockwise to shut off the flow of the cleaning media.

Turn the knob counter-clockwise to increase the flow of the

cleaning media.

How To: Abrasive Valve Maintenance

Pressure Regulator

The pressure can vary from

0.2 (3 psi) to 8 bar (130 psi)

!  Turn the regulator clockwise to increase the pressure

!  Turn the regulator counter-clockwise to decrease the pressure

How To: Pressure Regulator Maintenance

Motor Compressor

IBIX® VRK 200 Portable Screw Motor Compressor

VRK 200 R is equipped with a patented cooling system using a cooling electrical fan operated by the motor compressor electrical system. It has a water separator fitted with an automatic electrically-operated water drainage system.

Technical Characteristics: •  Honda Lead-Free Petrol Engine: 17.64 Kw/24 HP •  Compressed Air Volume: 1900 litres per minute

output •  Maximum Pressure: 8 bar •  Size: Length 1200 mm; Width 780 mm; Height

1000 mm •  Weight: 230 kgs

How To: Replace the Air Filter

Using Your IBIX® System 1. 2.

3. 4.

Steps Instructions 1. Simply open and remove your IBIX System from the box 2. IBIX System complete with funnel (Front) 3. IBIX System complete with funnel (Side) 4. IBIX System complete without funnel (front)

Filling Funnel, Filling Screen & Flapper Door

Ex.

(Please see filling example above)

5. 6.

7. 8.

Steps

Instructions 5.

Place filling screen into funnel and place

funnel into flapper door

6. Filling screen in funnel, funnel in flapper door

7. Flapper door

8. Place filling lid over flapper door once pot is

filled

Air Pressure Regulator and Water Connection

9.

10.

11.

Steps Instructions 9. & 10. Air Pressure Regulator:

•  Pull up to unlock and adjust air flow •  Push down to lock •  Can adjust for more or less air by turning knob.

11. Water Connection – Plug a regular water hose in to blast with the water shroud

Gun Assembly

Nozzle Screw (K) Nozzle (J) Nozzle Holder (C)

Deadman Switch Screw (H) Deadman Switch (G)

Trigger (F) Trigger Assembly (E)

Pneumatic Valve (D)

Air Hoses

Gun Housing Screws (I)

Abrasive Hose (A) Gun Housing (B)

Gun Assembly Instructions Steps

Instructions

1. Insert (A) Abrasive Hose into (B) Gun Housing until flush with housing

2. Insert (C) Nozzle Holder into (B) Gun Housing until flush with housing

3. Insert (D) Pneumatic Valve into (E) Trigger Assembly

4. Insert (F) Trigger into (E) Trigger Assembly

5. Insert (B) Gun Housing over (E) Trigger Assembly

6. Screw on (G) Deadman Switch with (H) Deadman Switch Screw into (B) Gun Housing

7. Insert (I) Gun Housing Screws (2) into (B) Gun Housing (Male/Female)

8. Insert (J) Nozzle into (C) Nozzle Holder (make sure long end of nozzle goes into

Nozzle Holder)

9. Screw (K) Nozzle Screw into (C) Nozzle Holder

Off

On

1.

2.

3.

Insert (A) Abrasive Hose into (B) Gun Housing

(Flush to front of Gun Housing)

Insert (C) Nozzle Holder into (B) Gun Housing

Insert (D) Pneumatic Valve into (E) Trigger Assembly

B A

B

C

D

D E

F

E

B

E

Insert (F) Trigger into (E) Trigger Assembly

Insert (B) Gun Housing over (E) Trigger Assembly

Screw on (G) Deadman Switch with (H) Deadman Switch Screw into (B) Gun Housing

4.

5.

6.

H

GB

Insert (J) Nozzle into (C) Nozzle Holder (make sure long end of nozzle goes into Nozzle

holder)

Screw (K) Nozzle Screw into (C) Nozzle Holder

Insert (I) Gun Housing Screws (2) into (B) Gun Housing

7.

8.

9.

BI

J C

C

K

W/ Nozzle Screw W/O Nozzle Screw

Replacement of Abrasive Hose on IBIX® Wet/Dry Abrasive Blast System:

System 8

B.

Push

9

10

A.

Steps Directions A Turn off Compressor and disconnect from the system

B Remove the Quick Connect (10) and 3 Rilsan Hoses (8) (2 Air and 1 Water) from the system. Disconnect the Rilsan Water and Air Lines (8) by pushing the Blue Rings (9) down and pulling the lines out. Disconnect the Abrasive Hose by pushing the Quick Connect (10)

C.

E. 2 2 1 1A D

.

3

Replacement of Abrasive Hose on IBIX® Wet/Dry Abrasive Blast System:

Gun

Steps Directions

C Detach the white Rilsan Waterline (1) from the water shroud (2) (Press down Black Quick Connect Ring (1A) and carefully pull Rilsan Waterline out)

D Unscrew the Water Shroud (2) E Take out the Tungsten Nozzle (3) (located inside)

F. G.

4 4

5 5

7 Abrasive

Hose

Steps Directions F Unscrew the Nozzle Holder (4) from the Abrasive Hose inside the Gun

Housing (7) G Unscrew the Deadman Switch Screw on the Deadman Switch (5)

H. I. Remove the Abrasive Hose by gently

pulling out

7

6B

6A

Abrasive Hose

Steps Directions

H Unscrew the two Gun Screws (6A) and pull them out completely (Carefully take the Screw Housing (6B) out with a small screwdriver by tapping them (it is a compressed fitting))

I After removing the Gun Screws (6A) and Screw Housings (6B), remove the Abrasive Hose by pulling out gently from the Gun Housing (7)