Welcome To Malnad Alloy Castings Private...

Welcome ToMalnad Alloy Castings Private Limited

Est 1983Alloy Steel Stainless Steel Nickel Base

Castings Manufacturer

MALNAD GROUP COMPANIESMalnad Alloy Castings Pvt Ltd since 1985

ScopeManufacture amp Supply of Raw Machined and Hydro tested Castings in Ferrous Nickel and Cobalt

based alloys

Shimoga Precision Castings Pvt Ltd since 1996Scope

Manufacture and Supply of Alloy Steel Stainless Steel Nickel Alloy Steel Cast Iron and Cobalt Alloy Steel Castings By Investment and Sand Casting Process

Malnad Prime Machining Technologies since 2010Scope

Manufacture of Precision Machined Components

Malnad Alloy Castings Pvt Ltd (Laboratory Division) since 2017

NABL Accredited Mechanical and Chemical Testing Lab

We are located inhellip

Management Contacts

Y V Madhukar Jois Managing Director+91 990 017 7820joismalnadcoin

Prateek M Jois Executive Director +91 966 315 5553pjmalnadcoin

Land Lines - (08182) 46141246142246143

4

Organisation Chart

Photo Name Department Mail ID Cell phone Issues Handled

VynatheyanManager Marketing hrkmktmalnadcoin 9880741704 Enquiry PO OA

Mahesh CNManager

Production cnmprdmalnadcoin 9880741702Delivery dates Planning Dates

Subhanna NManager Quality

Assurance nsqamalnadcoin 9880741703

Test certificates (chemical amp Mechanical)

Swamy MSManager Quality

Control swamyqcmalnadcoin 9880741705 NDT Related

Manjunath M LManager Pattern

Shop manjupatnmalnadcoin 8861002651 Pattern development

SubramanyaHegde

ManagerDispatch and

Logistic sharathmalnadcoin 8861699975dispatch dates Logistics Details

Mahaveer JainProcess Engineer mjainmalnadcoin 8861002642 Customer complaints

The Vision of our company is to

ldquoBecome global leader for the supply of finished cast componentsin wide range of materials with highly committed and sociallyresponsible employeesrdquo

Our Mission is to To meet the casting requirements of the country using latest stateof the art-technology in wide range of materials at competitivecostProvide stable employment and develop highly skilled technicalmanpower and develop wide vendor baseAdopt environmentally sound and safe technology and createawareness on energy conservationServe the community around through welfare schemes

Vision amp Mission

1985 ndash Started with 175 KW furnace amp 30 MTMonth capacity 1991 ndash Addition of 250KW furnace amp Capacity Enhanced to 100 TMonth 1993 ndash Well known foundry status from IBR 1995 ndash Implemented QMS amp Certified for ISO 9001 1996 ndash Implemented integrated ERP system 1998 ndash Certified by AD 2000 MarkBlatt 1999 ndash Enhanced Furnace capacity from 250 to 350 KW amp 150TMonth capacity 2000 ndash Qualified for PED Certificate 2004 ndash Direct Export Business Started 2006 ndashEnhanced Furnace Capacity from 350 to 450 KW increasing production to

275TMonth 2006 ndash Added Machine shop 2007 ndash Started LEAN activities 2009 ndash Approval by BV Marine Division 2012 ndash Added testing facilities like PMI Height Master amp Surface tester 2012 ndash Separated processing of stainless steel and carbon steel in different areas 2013 ndash Added 750KW Furnace increasing production to 625Tmonth

Our Progresshellip

2013 ndash MAGMA Simulation Software installed 2014 ndash Lloyds Foundry Approval 2015 ndash Certified ISO 140012004 amp OHSAS 180012007 2015 ndash Highest sales 2015 ndash DNV Foundry Approval 2015 ndash New building 31360 sq foot for processing of above 500kg castings 2015 ndash CETP of capacity 25000 liters installed 2015 ndash Mould Carousel 8 Station semi automatic system 2016 ndash Fork Lift for Pattern Movement 2016 ndash NORSOK Certification for 4A 5A and 6A Grades 2016 ndash Upgraded ISO 9001-2008 to 2015 Version 2016 ndash Solar Roof Top Cells 100 KW Capacity Installed 2016 ndash 25MT Shake Out Machine With Material Handing EOT Crane 25 10 MT 2016 ndash Mechanized HT Quenching System to facilitate quenching within 50 sec 2016 ndash IBR Well Known Foundry status amp certified for Carbon amp Alloy Steel up to

2400 Kg single piece 2017 ndash Installed 3MT Capacity Table type Shot Blasting Machine 2017 ndash ISO 14001-2004 upgraded to 2015 Version

Our Progresshellip

State of Art Omega Semi Automatic Mold Carousal for consistent moldquality for small amp medium casting production with 120 moldsshiftcapacity

Mechanised Quenching system for Heat treatment Process 10 WPS-PQR Certified Operators for various grades witnessed by TUV

Lloyds amp DNV

10 Qualified Welders for handling the welding activities of various grades More than 15000 Patterns with 6000 patterns live Traceability through

ERP maintained location system and Product code

Exclusive storage arrangement for preservation of patterns

50 to 60 New Products being developed every month

More than 750 fully machined cast components exported month

Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip

Highlights Highest sales for financial year 2015 - 1515 M USD Business with Export 58 M USD

Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007

Well Known Foundry Status IBR

Since 1983

PED

AD MERKBLATT

Lloyds Bureau Veritas amp DNV

Foundry Approval

NORSOK Process Approval for

4A 5A amp 6A

Export Excellence Award By Govt

Of Karnataka

Export Excellence Award By IIF

Certificates amp Awards

7010

55 5 5

Valve componentsPump componentsHydraulic ComponentsGeneral EngineeringTurbine componentDefence Components

Ball Valve 2rdquo to 30rdquoClass 150

to 1500

Globe Valve 05rdquo to 12rdquoClass 150

to 900

Gate Valve 05rdquo to 12rdquoClass 150

to 900

Check Valve

05rdquo to 12rdquoClass 150

to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc

2rdquo to 24rdquoclass 150

to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3

Total Capacity - 625 MTMonth Utilized Capacity - 350 MTMonth(in view of recession in market)

Maximum Single Piece Weight We Can Produce is 2400 Kgs

Foundry Capacity

10112017

15

2700 Kg Casting Exported from Malnad

2400 Kg Butterfly Valve

SECTION TIME REQUIREDPattern Development 3 weeks

Sample Castings (Including Radiography Test)

45 Working Days (From the date of receipt Pattern ready for molding)

Sample Machining 3-4 Weeks (From Receipt Of Castings)

Production Castings 45 Working Days

Production Machining 75 Working Days

Typical Lead Time

All the above lead time depends on the size amp complexity of the castings

Material Of Construction Carbon Steel

ASTM Grades WCBWCCWC6LCBLCCWC9

Alloy SteelC5C12C12A

Stainless SteelCF8 CF-8C CF8MCA-15CD4MCUCD4MCUN Grade 4A 5A amp 6ACN7MCF-3CF-3M CG8mCA6NM SS420 CA40 SS410 SS430174PH

Nickel Base AlloysCW12MW CW2MCW6MCW6MCCU5MCuCN7MN-12MV

All the above grades corresponding to DIN and Indian Standards

Pattern Methoding And Mounting

Magma Simulation Pattern Mounting

2 Numbers

NO BAKE SystemContinuous Mixer 12 MTHour 1 NumberContinuous Mixer 6 MTHour 2 NumbersContinuous Mixer 15MTHourBatch Mixer 150 Kgs 2 NumbersSand Reclamation Plant 4 MTHour 1 Number

Manufacturing - Molding

Manufacturing - MoldingCore Making Mold Coating

Manufacturing - Melting

Medium Frequency Induction Furnaces

750 KW 3000 Kg amp 2000 Kg Crucible



One Crucible is standby in all the above cases

Manufacturing ndash Post Pouring Shot Blasting Machine

1MT hook type - 1 No5MT hook type - 1 No

Shot blasting machineTable type 1 MT - 2 NosTable type 3 MT - 1 No

Aluminum grit blastingMachine 750 Kg - 2 NosRoom Blast - 2 Nos

Pedestal grindingMachine 3HP - 1 No

Swing frameGrinding Hp - 4 Nos

Flexible shaft with variableSpeed 25 HP - 25 Nos

Subcontracting Facilities3 Groups within the campus withcapacity 20 amp 80 MTMonth6 Subcontractors outside withtotal capacity 350 MTMonth

Manufacturing ndash Heat Treatment3 amp 5 Ton Furnaces Mechanised Quenching

System

One each of Electric PLC Controlled 075 15 20 amp 30 MT Furnaces amp one eachof 3 and 5 MT furnace with Mechanized quenching system to facilitate waterquenching within 50 Sec

Quenching Water tanks of 60000 amp 75000 Liter Capacity with Cooling System

QualityTesting FacilitiesSpectro Analyzer with Three Base Metal - Iron Nickel and Cobalt with 25

elements including Nitrogen And Oxygen

QualityTesting Facilities

PMI20 MT Capacity UTM with BHN attachment

BHN Testing Machine

Vickers Hardness

Impact testing Machine up to -196deg C

PMI


Magnetic Particle Inspection Ultrasonic TestDie Penetrate Test RT With Iridium 192 And Cobalt 60 Source (Upto200 mm Thickness) Available Within 300 Meters5 Qualified NDT Level II Personnel Including 1 NDT Level II As Per EN Standard

QualityTesting Facilities LIST OF NDT QUALIFIED INSPECTORS AND OPERATORS - MACPL

SR NAME CERTIFICATE No LEVEL II LEVEL I NDT METHODS DATE OF EXPIRY

1 MrMSSIDDALIGESWARA SWAMY

EN-3197CERTNDT-0564-16 radic RT 23-Sep-2021P2MG03905 radic LPT

5-May-2019M2MG03905 radic MPTR2MG01905 radic RT

BNDT134UTII10 radic UT 22-Oct-2019

2 MrCUKESHAVAMURTHY

BNDT114PTII10 radic LPT

22-Oct-2019BNDT115MTII10 radic MPTBNDT116RTII10 radic RTBNDT117UTII10 radic UT

3 MrAVIGHNESHWARA MANJA


20-May-2019BNDT125MTII08 radic MPTBNDT129RTI10 radic RTBNDT130UTI10 radic UT

4 MrNSURESH RAOHYDB266 radic LPT

20-Apr-2019HYDB266 radic MPT

5 MrDOULATH PASHAHYDB263 radic LPT


6 MrGAJENDRABNDT123PTI08 radic LPT

20-Apr-2019BNDT122MTI08 radic MPT

7 MrKMANJUNATHABNDT117PTI08 radic LPT


8 MrKRISHNABNDT118PTI08 radic LPT


9 MrNANJAPPANHYDB268 radic LPT



050rdquo Flow Bore Casting


Ultrasonic Thickness Gauge

Digital Poldie Hardness Tester

Ferrito Scope

Radio Active Contamination Detector

Digital pH Meter

Digital Lux meter Sound meter Tachometer

Casting Comparator From Steel International France

Infrared Temperature measuring instruments 500 degC amp 1600 degC

Other Testing Instruments -

Manufacturing ndash Machine Shop

Vertical Machining Centre

CNC Turning Centre

Conventional Lathes

Radial Drilling Machine

Conventional Milling

Hydro Testing Machine for 150300600

amp 90015002500 CLASS

Malnad hydro procedure in line with

ASNT and EN standards

In House Machine Shop equipments amp Facilities

Customer Base

China

Major Customers

Web Access To Customers

Website address wwwmalnadcoin

Customers will be given with unique login id amp Password

Data Available Order Status Test Certificates (3months) Dimension Ins Report NDT Reports amp Pattern List

33

On Going Projects-2017 Thermal Reclamation plant- 15 MT per hour to improve

Sand quality amp to reduce environmental issues NABL Accreditation for chemical amp mechanical lab

Planned Projects

Energy Management System Rain water harvesting

34

EMS Measures Bio Diesel as a Replacement for Petroleum Diesel Transparent sheets in order to avoid electric lights in day time Roof Top Solar Cell with 100KW capacity Solar Lights to reduce usage of Hydro Electricity during day time RO plant having capacity of 1500ltshour capacity has been installed

50+ Plants planted Across The Company

Compound

100 KW Roof top static solar cell installed in

hall number 7

RO plant 1500ltshour capacity

SHIMOGA PRECISION CASTINGS PVT LTD

10112017

36

Our Progress

1996 ndash Start up of Production 2001 - Started ERP 2002 ndash ISO 9001 Certification 2008 ndash Added new building for shell activity 2009 ndash Started Wax formulation in house 2010 ndash Started Manufacturing of Ceramic cores 2013-14 ndash 78 Crore sales(INR) 2014-15 ndash 15 Crore sales (INR) 2016 ndash ISO 9001 upgraded to Latest version 2015 2016 ndash EMS amp OHSAS Certifications under progress

10112017

37SHIMOGA PRECISION CASTINGS PVT LTD

Facility Details10112017

38

Total Installed Capacity - 40MT per Month Utilized Capacity ndash 25 MT per Month Single piece we can pour up to 40 Kgs Experts in-Steam Trap Control Valve components Special grades Stellite-6Stellite-21NNRD2Monel-

M35 Ultimate Alloy Duplex steel apart from standard Austenitic Martensitic Steels


Various Stages Of Investment Casting10112017


Customer Base


10112017

41

10112017

42

Manufacturing Experience10112017

43

Ball Valve 15MM TO 25 MM Class 150 to 300

Globe Valve 05rdquo to 2 rdquo Class 150 to 900

Gate Valve 05rdquo to 2rdquo Class 150 to 900

Check Valve 05rdquo to 2rdquo Class 150 to 900

Control Valve 05rdquo to 3rdquo Class 150 to 2500

Butterfly Valve 2rdquo to 4rdquo Class 150 to 1500

Diaphragm Valve Upto 2rdquo Class 150 to 300

Piston Valve Upto 2rdquo Class 150 to 300

Double discCheck Valve

2rdquo to 4rdquo Class 150 to 2500


10112017

44

MALNAD PRIME MACHINING TECHNOLOGY

MACHINING

FACILITY

Malnad Prime Machining Technology Private Limited a Sister concern of Malnad Alloy Castingis well equipped to machine up 10rdquo size Valves

We have following CNC machines with the table size details We can supply the castings incompletely machined amp Hydro tested condition

X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510

550 MAX TURNING DIA 650 - MAX TURNING LENGTH 700650 MAX TURNING DIA 800 - MAX TURNING LENGTH 750

HMC HORIZONTAL CENTER NEXUS 5000-2 730 730 740CNC - Turning MAZAK E160C 165 - 330

9C Lathes9C Lathes


VMC

VTL

Conventional Lathes

SizeMachines Specification


Sheet1

Sheet2

Sheet3

Microsoft_Office_Excel_Worksheet1xlsx

Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm

Conventional Lathes9C Lathes


10112017

46

Thank You

Slide Number 1

Malnad Group Companies

Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

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Slide Number 21

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Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32


On Going Projects-2017

EMS Measures

Shimoga Precision Castings Pvt Ltd

Our Progress

Facility Details

Various Stages Of Investment Casting

Customer Base

Slide Number 41

Slide Number 42

Manufacturing Experience

Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace

3000 Kg 750 kw with 3000 Kg and 2000 Kg Crucible

1500 Kg 450 Kw with 1500 Kg and 1000 Kg Crucible


NO BAKE System

Continuous mixer 12 MT perHour 1 Numbers


Continuous mixer 15MT perHour 1 Number

Batch mixer 150 kgrsquos 2 Numbers

Sand Reclamation plant 4 MT perHour 1 Number

Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm

CNC - Turning 250 mm

Conventional Lathes 9C Lathes


pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna

Certification Team Members Start Date Close Date

Norsok SubbannaSwamyCNMPrateek JoisAdash Bhosle

ISO-140001 SubbannaSwamyCNMPrateek JoisAdash BhosleSatishSathya Prakash

OSHAs SubbannaSwamyCNMHegdePrateek JoisAdash BhosleHarishMahveer Jain AnandYashoda

Team no Team Memebrs Department Project Start Date Close Date Cost Saved Tangible Benefits Intangible Benefits

1 HRKumar Adarsh BhosleKiran S Marketing

2 Krithika JoisMahesh Kumar BTRagavendraMadhu Kumar Purchase

3 Manjunath ML Sathish GSCN MaheshSwamyAdarsh BhosleAvinash Senthil Development

4 CN Mahesh Moulding amp Melting Supervisors Production

5 Mahveer Jain and Team Process Control

6 NSubbannaRagvendra Bhatt Q A

7 Hegde Adarsh BhosleSubbannaSwamy Fellting amp Heat Treatment

8 VynathianGuruswamyChandrappDavid RT Kiran Dispatch

9 Swamy CU KeshavAdarh BhosleVignesh ManjalSubbanna QC

10 Harish Yagnarayn NeelakantaMahadeva Machineshop

11 SathishSathyaprakashNaveen Maintainance

12 RekaKamathGirish Finance

Continuous mixer 12 MT perHr 1 Numbers

Continuous mixer 6 MT perHr 2 numbers

Continuous mixer 15MT perHr 1 number

Batch mixer 150 kgrsquos 2 numbers

Sand Reclamation plant 4 MT perHr 1 number

JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648

slag inclussion 6195

cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211

Stock Difference 3026

sand inclussion 2899

short pour 2164

sand fusion 0888

blow hole 0773

machining Rejection 0737

wrong order booking 0248

core reverse 0003

Parameter 2012-13 2011-12 Comparision in MT Comparision in

Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034

wrong order booking 532 1006 00528827038 52882703777 0248 14545 00017050533 01705053283 -51494946717 -51177650494 512

sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900

machining Rejection 31 1006 00308151093 30815109344 0737 14545 00050670333 05067033345 -25932966655 -25748075999 257

sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024

Parameter 2011-12 2012-13 Comparision Remarks

Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257

Dispatch Weight 320135 288797 31338

C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13

Customer Rejection total SPCPL Malnad

Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034

product code Poured Qty Yield in IR CR Rej Rej

640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000

Parameter 2012-13 PRD 2011-12 PRD Comparision in MT Comparision in

Stock Difference 3538 2987 11844660194 10067 03514453164 35144531638 3026 3512 00861617312 14545 00208044001 1164 20804400138 32354 3306

Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034

wrong order booking 532 2987 01781051222 10067 00528459323 52845932254 0248 3512 00070615034 14545 00017050533 0176 01705053283 5072 511

sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900

machining Rejection 31 2987 01037830599 10067 00307936823 30793682328 0737 3512 00209851936 14545 00050670333 0099 05067033345 2363 257

sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

Machines Specification Size

X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510

VTL 550 MAX TURNING DIA 650 - MAX TURNING LENGTH 700

650 MAX TURNING DIA 800 - MAX TURNING LENGTH 750

HMC HORIZONTAL CENTER NEXUS 5000-2 730 730 740

CNC - Turning MAZAK E160C 165 - 330


9C Lathes


q 2006 ndash Upgraded from 350 KW to 450 KW furnace

q 2006 ndash Added Machine shop

q 2007 ndash Started LEAN activities

q 2009 ndash Approval by BV Marine Division

q 2012 ndash Added testing facilities like PMI Height Master amp Surface tester

q 2012 ndash separated stainless steel and carbon steel in different areas

q 2012 ndash Highest Sales Achieved so far

Ball Valve 2rdquo to 30rdquo Class 150 to 1500

Globe Valve 05rdquo to 12rdquo Class 150 to 900





Diaphragm Valve 2rdquo to 12rdquo Class 150 to 300

Piston Valve 2rdquo to 8rdquo Class 150 to 300

Double disc 2rdquo to 24rdquo class 150 to 300

Check Valve 2 to 12 class 150 to 300

production

Valve components 70

Pump components 10

Hydraulic Components 5

General Engineering 5

Turbine component 5

Defence Components 5

To resize chart data range drag lower right corner of range

Valve components

Pump components

Hydraulic Components

General Engineering

Turbine component

Defence Components

Sales in Cr INR Series 2 Series 3

2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016

MALNAD GROUP COMPANIESMalnad Alloy Castings Pvt Ltd since 1985

ScopeManufacture amp Supply of Raw Machined and Hydro tested Castings in Ferrous Nickel and Cobalt

based alloys

Shimoga Precision Castings Pvt Ltd since 1996Scope

Manufacture and Supply of Alloy Steel Stainless Steel Nickel Alloy Steel Cast Iron and Cobalt Alloy Steel Castings By Investment and Sand Casting Process

Malnad Prime Machining Technologies since 2010Scope

Manufacture of Precision Machined Components

Malnad Alloy Castings Pvt Ltd (Laboratory Division) since 2017

NABL Accredited Mechanical and Chemical Testing Lab


Management Contacts



Land Lines - (08182) 46141246142246143

4

Organisation Chart



Mahesh CNManager









SubramanyaHegde

ManagerDispatch and






Vision amp Mission



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016


Management Contacts



Land Lines - (08182) 46141246142246143

4

Organisation Chart



Mahesh CNManager









SubramanyaHegde

ManagerDispatch and






Vision amp Mission



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016

Organisation Chart



Mahesh CNManager









SubramanyaHegde

ManagerDispatch and






Vision amp Mission



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016



Mahesh CNManager









SubramanyaHegde

ManagerDispatch and






Vision amp Mission



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016




Vision amp Mission



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016



Our Progresshellip



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016



Our Progresshellip



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016



Lloyds amp DNV






Our Strength

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016

0

10

20

30

40

50

60

70

80

90

2008 2009 2010 2011 2012 2013 2014 2015 2016

Sales in Cr INR

Sales in Cr INR

Our Saleshellip


Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016

Chart1

Sales in Cr INR
Sales in Cr INR
4528
3791
5424
6539
75
7652
6903
90
84

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


2008

2009

2010

2011

2012

2013

2014

2015

2016

Sheet1

ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components


2008 4528 452800000 9056000 9056

2009 3791 379100000 7582000 7582

2010 5424 542485760 108497152 108497152

2011 6539 653900000 13078000 13078

2012 75 750000000 15000000 15

2013 7652

2014 6903

2015 90

2016 84


ISO 90012015

ISO 140012015

OHSAS 180012007


Since 1983

PED

AD MERKBLATT


Foundry Approval


4A 5A amp 6A


Of Karnataka



7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components

7010

55 5 5



to 1500


to 900


to 900

Check Valve


to 900

Control Valve


to 2500

Butterfly Valve


to 1500

Diaphragm Valve


to 300

Piston Valve


to 300

Double disc


to 300

Check Valve

2 to 12 class 150

to 300

Product Mix

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components

Chart1

production
70
10
5
5
5
5

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5



Valve components

Pump components


General Engineering

Turbine component

Defence Components

Sheet1

Sheet1

Sheet2

Sheet3



Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



















production

Valve components 70

Pump components 10



Turbine component 5





Foundry Capacity

10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


10112017

15









Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes








Typical Lead Time










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes










2 Numbers



















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


















System







BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes






BHN Testing Machine

Vickers Hardness


PMI









2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes










2 MrCUKESHAVAMURTHY























Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes







Ferrito Scope


Digital pH Meter







CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes




CNC Turning Centre

Conventional Lathes




amp 90015002500 CLASS




Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


Customer Base

China

Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


Major Customers





33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes






33



Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes




Planned Projects


34



Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes




Compound


hall number 7



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



10112017

36

Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


Our Progress


10112017



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



38






Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes




Customer Base


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


10112017

41

10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


10112017

42


43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes



43












10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


10112017

44


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


MACHINING

FACILITY



X Y ZHAAS VF2 762 406 508VCS 430A 560 430 510



9C Lathes9C Lathes


VMC

VTL

Conventional Lathes



Sheet1

Sheet2

Sheet3


Sheet1

Sheet2

Sheet3

Sheet4

Sheet5

Sheet6

Sheet7

Sheet8

Sheet9

Kaizen Teams

Certificate

Sheet10

Sheet11

image1emf

MachinesSize

VMC450 mm

VTL650 mm

HMC650 mm

CNC - Turning250 mm



10112017

46

Thank You

Slide Number 1


Slide Number 3

Management Contacts

Slide Number 5

Slide Number 6

Slide Number 7

Slide Number 8

Slide Number 9

Slide Number 10

Slide Number 11

Slide Number 12

Slide Number 13

Slide Number 14

Slide Number 15

Slide Number 16

Slide Number 17

Slide Number 18

Slide Number 19

Slide Number 20

Slide Number 21

Slide Number 22

Slide Number 23

Slide Number 24

Slide Number 25

Slide Number 26

Slide Number 27

Slide Number 28

Slide Number 29

Slide Number 30

Slide Number 31

Slide Number 32



EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

Slide Number 42


Slide Number 44

Slide Number 45

Slide Number 46

Induction Furnace




NO BAKE System






Machines Size

VMC 450 mm

VTL 650 mm

HMC 650 mm




pouring Desp IR CR

tonnage 75019 MT 65615 MT 23911 27236

Qty 12766 12183 430 938

Value 173043543 1572000 1183883

HT Cycle members

Hegde

Swamy

Adarsh Bhosle

Sathyanarayan

Subbanna























JAN FEB MAR APR

Production 94 70722 9781 9139

Dispacth 5973 6702 9426 6698

Value 247 Cr 255 Cr 327 Cr 217 Cr

Parameter 2011-12

Gas 52036

sand drop 17737

crack 13845

shrinkage 13648


cold metal 4785

mould leak 4465

excess Material 4

excess pouring 4

mis match 3246

open 3211



short pour 2164

sand fusion 0888

blow hole 0773



core reverse 0003


Gas 145 1006 01441351889 144135188867 52036 14545 035775868 357758679959 212758679959 213623491092 2516

shrinkage 1241 1006 0123359841 123359840954 13648 14545 00938329323 93832932279 -30267067721 26 030

crack 729 1006 00724652087 72465208748 13845 14545 00951873496 95187349605 22287349605 22722140857 418

core reverse 5612 1006 00557852883 5578528827 0003 14545 00000206256 00020625645 -56099374355 557 558

slag inclussion 535 1006 00531809145 53180914513 6195 14545 0042591956 42591955999 -10908044001 -10588958514 034


sand fusion 467 1006 00464214712 46421471173 0888 14545 00061051908 06105190787 -40594809213 -40316280386 403

sand drop 427 1006 0042445328 42445328032 17737 14545 01219456858 121945685803 79245685803 79500357771 900


sand inclussion 298 1006 00296222664 29622266402 2899 14545 00199312479 19931247851 -09868752149 -0969101855 097

open 276 1006 00274353877 27435387674 3211 14545 00220763149 22076314885 -05523685115 -05359072789 018

mis match 271 1006 00269383698 26938369781 3246 14545 00223169474 22316947405 -04783052595 -04621422377 025

blow hole 253 1006 00251491054 25149105368 0773 14545 00053145411 05314541079 -19985458921 -19834564288 198

cold metal 245 1006 00243538767 2435387674 4785 14545 00328979031 32897903059 08397903059 0854402632 149

mould leak 202 1006 00200795229 20079522863 4465 14545 00306978343 30697834307 10497834307 10618311444 159

excess pouring 185 1006 0018389662 18389662028 4 14545 00275008594 27500859402 09000859402 09111197374 140

short pour 17 1006 00168986083 1689860835 2164 14545 00148779649 14877964936 -02122035064 -02020643413 024


Order Recevied 359642 269283 90359

Pouring Weight 35129 298755 52535

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257


C R Weight 6736 6279 457

C R in 210 217 007

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240

2012 - 13


Weight 6279 1756 4523

Qty 7525 5366 2159

Value 4702170 2591136 2111034


640120 30 448 3 12 15 05 5000

640126 49 5448 10 4 14 02857142857 2857

640123 92 4538 8 11 19 02065217391 2065

640131 12 4793 2 0 2 01666666667 1667

640119 71 5024 3 5 8 01126760563 1127

640128 12 5541 1 0 1 00833333333 833

640129 12 5567 1 0 1 00833333333 833

640137 16 5537 1 0 1 00625 625

640125 18 5613 1 0 1 00555555556 556

640134 215 5925 4 4 8 00372093023 372

640115 143 5127 1 4 5 0034965035 350

640127 14 59 0 0 0 0 000

640336 8 6284 0 0 0 0 000

640342 3 4288 0 0 0 0 000

640381 12 554 0 0 0 0 000



Gas 145 2987 04854368932 10067 01440349657 14403496573 52036 3512 14816628702 14545 035775868 0128 357758679959 375 2516

shrinkage 1241 2987 04154670238 10067 01232740638 123274063773 13648 3512 03886104784 14545 00938329323 0322 93832932279 1238 030

excess Material 1011 2987 0338466689 10067 01004271382 100427138174 4 3512 01138952164 14545 00275008594 0311 27500859402 611 729

crack 729 2987 02440575829 10067 00724148207 72414820701 13845 3512 03942198178 14545 00951873496 0149 95187349605 655 418

core reverse 5612 2987 01878808169 10067 00557464985 5574649846 0003 3512 00000854214 14545 00000206256 0188 00020625645 5609 557

slag inclussion 535 2987 01791094744 10067 00531439356 53143935631 6195 3512 01763952164 14545 0042591956 0137 42591955999 0845 034


sand fusion 467 2987 0156344158 10067 00463891924 46389192411 0888 3512 0025284738 14545 00061051908 0150 06105190787 3782 403

sand drop 427 2987 01429527954 10067 0042415814 42415814046 17737 3512 05050398633 14545 01219456858 0021 121945685803 13467 900


sand inclussion 298 2987 00997656512 10067 00296016688 29601668819 2899 3512 00825455581 14545 00199312479 0080 19931247851 0081 097

open 276 2987 00924004017 10067 00274163107 27416310718 3211 3512 0091429385 14545 00220763149 0070 22076314885 0451 018 13715 5933 7782

mis match 271 2987 00907264814 10067 00269196384 26919638423 3246 3512 00924259681 14545 00223169474 0068 22316947405 0536 025

blow hole 253 2987 00847003683 10067 00251316182 25131618158 0773 3512 00220102506 14545 00053145411 0079 05314541079 1757 198

cold metal 245 2987 00820220957 10067 00243369425 24336942485 4785 3512 01362471526 14545 00328979031 0049 32897903059 233 149

mould leak 202 2987 0067626381 10067 00200655607 20065560743 4465 3512 01271355353 14545 00306978343 0037 30697834307 244 159

excess pouring 185 2987 00619350519 10067 00183768749 18376874938 4 3512 01138952164 14545 00275008594 0034 27500859402 215 140

short pour 17 2987 00569132909 10067 00168868581 16886858051 2164 3512 00616173121 14545 00148779649 0042 14877964936 0464 024

3538

1011

5612

532

1857

1043


Order Recevied 359642 269283 90359 3596

Pouring Weight 35129 298755 52535 903 2692 03354383358 33543833581

I R Weight 14534 13667 867 59 MT

I R in 414 458 044 257 59

Dispatch Weight 320135 288797 31338 1366

C R Weight 6736 6279 457 0

C R in 210 217 007 2987

Poured Qty 168601 122015 46586

I R Qty 5279 6238 959

Dispatch Qty 161566 132163 29403

C R Qty 5927 7525 1598

I R value 15059767 13379419 1680348

Sales Value 686287306 702702994 16415688

C R Value 6023410 4702170 1321240


X Y Z

VMC HAAS VF2 762 406 508

VCS 430A 560 430 510






9C Lathes


10112017

46

Thank You

Slide Number 1


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Management Contacts

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EMS Measures


Our Progress

Facility Details


Customer Base

Slide Number 41

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Certification	Team Members	Start Date	Close Date

Norsok	SubbannaSwamyCNMPrateek JoisAdash Bhosle

ISO-140001	SubbannaSwamyCNMPrateek JoisAdash BhosleSatishSathya Prakash

OSHAs	SubbannaSwamyCNMHegdePrateek JoisAdash BhosleHarishMahveer Jain AnandYashoda

Continuous mixer	12 MT perHr	1 Numbers

Continuous mixer	6 MT perHr	2 numbers

Continuous mixer	15MT perHr	1 number

Batch mixer	150 kgrsquos	2 numbers

Sand Reclamation plant	4 MT perHr	1 number

	JAN		FEB		MAR		APR

Production		94		70722		9781		9139

Dispacth		5973		6702		9426		6698

Value		247 Cr		255 Cr		327 Cr		217 Cr

			Parameter		2011-12

			Gas		52036

			sand drop		17737

			crack		13845

			shrinkage		13648

			slag inclussion		6195

			cold metal		4785

			mould leak		4465

			excess Material		4

			excess pouring		4

			mis match		3246

			open		3211

			Stock Difference		3026

			sand inclussion		2899

			short pour		2164

			sand fusion		0888

			blow hole		0773

			machining Rejection		0737

			wrong order booking		0248

			core reverse		0003

Parameter	2012-13			2011-12				Comparision in MT		Comparision in

Gas	145	1006	01441351889		144135188867	52036	14545		035775868		357758679959	212758679959	213623491092	2516

shrinkage	1241	1006	0123359841		123359840954	13648	14545		00938329323		93832932279	-30267067721	26	030

crack	729	1006	00724652087		72465208748	13845	14545		00951873496		95187349605	22287349605	22722140857	418

core reverse	5612	1006	00557852883		5578528827	0003	14545		00000206256		00020625645	-56099374355	557	558

slag inclussion	535	1006	00531809145		53180914513	6195	14545		0042591956		42591955999	-10908044001	-10588958514	034

wrong order booking	532	1006	00528827038		52882703777	0248	14545		00017050533		01705053283	-51494946717	-51177650494	512

sand fusion	467	1006	00464214712		46421471173	0888	14545		00061051908		06105190787	-40594809213	-40316280386	403

sand drop	427	1006	0042445328		42445328032	17737	14545		01219456858		121945685803	79245685803	79500357771	900

machining Rejection	31	1006	00308151093		30815109344	0737	14545		00050670333		05067033345	-25932966655	-25748075999	257

sand inclussion	298	1006	00296222664		29622266402	2899	14545		00199312479		19931247851	-09868752149	-0969101855	097

open	276	1006	00274353877		27435387674	3211	14545		00220763149		22076314885	-05523685115	-05359072789	018

mis match	271	1006	00269383698		26938369781	3246	14545		00223169474		22316947405	-04783052595	-04621422377	025

blow hole	253	1006	00251491054		25149105368	0773	14545		00053145411		05314541079	-19985458921	-19834564288	198

cold metal	245	1006	00243538767		2435387674	4785	14545		00328979031		32897903059	08397903059	0854402632	149

mould leak	202	1006	00200795229		20079522863	4465	14545		00306978343		30697834307	10497834307	10618311444	159

excess pouring	185	1006	0018389662		18389662028	4	14545		00275008594		27500859402	09000859402	09111197374	140

short pour	17	1006	00168986083		1689860835	2164	14545		00148779649		14877964936	-02122035064	-02020643413	024

2012 - 13

Customer Rejection	total	SPCPL	Malnad

Weight	6279	1756	4523

Qty	7525	5366	2159

Value	4702170	2591136	2111034

product code	Poured Qty	Yield in	IR	CR		Rej		Rej

640120	30	448	3	12	15		05		5000

640126	49	5448	10	4	14		02857142857		2857

640123	92	4538	8	11	19		02065217391		2065

640131	12	4793	2	0	2		01666666667		1667

640119	71	5024	3	5	8		01126760563		1127

640128	12	5541	1	0	1		00833333333		833

640129	12	5567	1	0	1		00833333333		833

640137	16	5537	1	0	1		00625		625

640125	18	5613	1	0	1		00555555556		556

640134	215	5925	4	4	8		00372093023		372

640115	143	5127	1	4	5		0034965035		350

640127	14	59	0	0	0		0		000

640336	8	6284	0	0	0		0		000

640342	3	4288	0	0	0		0		000

640381	12	554	0	0	0		0		000

Machines		Specification		Size

		X		Y		Z

VMC		HAAS VF2		762		406		508

	VCS 430A		560		430		510

VTL		550		MAX TURNING DIA 650		-		MAX TURNING LENGTH 700

	650		MAX TURNING DIA 800		-		MAX TURNING LENGTH 750

HMC		HORIZONTAL CENTER NEXUS 5000-2		730		730		740

CNC - Turning MAZAK		E160C		165		-		330

Conventional Lathes		9C Lathes

	9C Lathes

Radial Drilling Machine

q 2006 ndash Upgraded from 350 KW to 450 KW furnace

q 2006 ndash Added Machine shop

q 2007 ndash Started LEAN activities

q 2009 ndash Approval by BV Marine Division

q 2012 ndash Added testing facilities like PMI Height Master amp Surface tester

q 2012 ndash separated stainless steel and carbon steel in different areas

q 2012 ndash Highest Sales Achieved so far


	Ball Valve	2rdquo to 30rdquo	Class 150 to 1500

	Globe Valve	05rdquo to 12rdquo	Class 150 to 900

	Gate Valve	05rdquo to 12rdquo	Class 150 to 900

	Check Valve	05rdquo to 12rdquo	Class 150 to 900

	Control Valve	05rdquo to 16rdquo	Class 150 to 2500

	Butterfly Valve	2rdquo to 40rdquo	Class 150 to 1500

	Diaphragm Valve	2rdquo to 12rdquo	Class 150 to 300

	Piston Valve	2rdquo to 8rdquo	Class 150 to 300

	Double disc	2rdquo to 24rdquo	class 150 to 300

	Check Valve	2 to 12	class 150 to 300

	production

Valve components		70

Pump components		10

Hydraulic Components		5

General Engineering		5

Turbine component		5

Defence Components		5

	To resize chart data range drag lower right corner of range

	Sales in Cr INR		Series 2		Series 3

2008		4528		452800000		9056000	9056

2009		3791		379100000		7582000	7582

2010		5424		542485760		108497152	108497152

2011		6539		653900000		13078000	13078

2012		75		750000000		15000000	15

2013		7652

2014		6903

2015		90

2016		84

	To resize chart data range drag lower right corner of range

Welcome To Malnad Alloy Castings Private...

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