Welcome to GRIRO - · PDF fileGTAW Tandem System ... FCAW Surface Preparation Shot blasting...

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WELCOME TO GRIRO A world-renown process equipment manufacturer December 2017 Bucharest, Romania

Transcript of Welcome to GRIRO - · PDF fileGTAW Tandem System ... FCAW Surface Preparation Shot blasting...

Page 1: Welcome to GRIRO -   · PDF fileGTAW Tandem System ... FCAW Surface Preparation Shot blasting Grinding Polishing Painting Pickling, Passivating Pressure Testing

WELCOME TO GRIROA world-renown process equipment manufacturer

December 2017Bucharest, Romania

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LOCATED IN ROMANIA EU-MEMBER STATE

The GRIRO S.A. factory is located in the capital city of Romania. The GRIRO factory is convenientlypositioned at the Metro Station Grivita, an important business and residential district of Bucharest.

GRIRO is only a 30 minutes drive from the international airport, about 2 km from the Gara de Nord(main train station) and about 3.8 km from the city center.

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BucharestInternational Airport

BucharestBucharest Map

City Center

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FACTORY 2017 (GOOGLE EARTH VIEW)

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AMONG THE TOP WORLDWIDE

GRIRO is a high-quality global brand in the design and manufacture of high pressure equipmentand heat exchangers for the oil & gas, chemical, petrochemical, oil refining, power & fertilizers andother related Industries.

GRIRO was founded in 1897 and our tradition of over 120 years in the industry, places GRIROamong the top of process equipment manufacturers worldwide.

WE DESIGN AND MANUFACTURE EQUIPMENT FOR:

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Powerplant Stations Refinery, Petrochemical & Gas Industry Plants Cement & Rubber Industry Plants

Fertilizer & Chemical Industry Plants Water Desalination Plants Environmental Protection Plants

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HISTORY

Our history and tradition of over 120 years in the industry, places GRIRO among the top of processequipment manufacturers worldwide.

GRIRO’S HISTORY TIMELINE

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1897 The company “Atelierele Grivița” (Central Railways Workshops) was established, repairing ofsteam engines and wagons.

1945 During the communist regime, the company was renamed to “Grivița Roșie” and wascontinuing repairing steam engines and 4 axles railway wagons.

1961 The factory was modernized and enlarged by adding a process equipment manufacturingdivision.

1979 Implementation of a new workshop for manufacturing of thick-wall Reactors and tire curingpresses.

1982 Implementation of first “Clean Room” dedicated to special process equipment for distinctiveproducts.

1986 Accomplished authorisation by ASME to design and manufacture pressure vessels including “U”and “U2” stampings.

1990 After the fall of the communist regime “Grivița Roșie” was restructured and became a jointstock company with the new name “GRIRO”.

1993 GRIRO was authorized by TÜV according to AD Merkblatt HP for distributions to Germany & EU.

1995 GRIRO was certified by ISO 9001.

1998 GRIRO received authorisations by ASME for “S” stamp that opened more international markets.

2000 GRIRO obtained the “Safety Quality License” to export stationary pressure vessels to P. R. ofChina.

2003 GRIRO became authorized to design and manufacture boilers and pressure vessels according toPED 23/97 / EU Module H & H1.

2004 GRIRO obtained an additional license for manufacturing special equipment to the PeopleRepublic of China for pressure vessels (class A1 and A2) and boiler parts class A (Steam Drums).

2005 GRIRO was reorganised & reshaped into a private company by Mr. Fathi Taher & Mr. Nicolae Badea.

2010 New turnkey projects became operational (e.g. water treatment, renewable energy etc.).

Quality control: GRIRO invests further in quality control. Products are screened by manymethods, including endoscopy, radiography (RP) X Ray and TOFD.

2013 Project Management: GRIRO implemented a new project management department thatgreatly improves communication and customer relationship.

2015 GRIRO has been authorized to design and manufacture pressure boilers and pressure vesselsaccording to PED 2014/68 / EU Module H & H1.

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CLIENTS

GRIRO has developed a professional and stable cooperation around the globe with manyrenowned companies that are active in the oil & gas, chemical, petrochemical, oil refining, power& fertilizers and other related industries.

GRIRO HAS ESTABLISHED CLIENT’S IN MORE THAN 70 COUNTRIES!

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MAJOR CLIENTS (IN ALPHABETICAL ORDER)

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FACTORY HALLS WORKSHOPS

GRIRO has very spacious and well equipped factory halls & workshops, where high pressureequipment and heat exchangers for the oil & gas, chemical, petrochemical, oil refining, power &fertilizers and other related Industries, are manufactured.

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GRIRO’s property land area: 116,400 m²

Overall covered built areas: 71,000 m²(incl. own power station & storage tanks)

Equipment manufacturing areas: 40,000 m²

A. Heavy-wall workshop 1: 126 m x 33 m

B. Thin-average-wall workshop 2: 193 m x 30 m

C. Workshop 3: 150 m x 30 m

D. Workshop 4: 135 m x 32 m

E. Workshop 5: 135 m x 16 m

F. Workshop 6: 77 m x 16 m

and various other workshops

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FACTORY HALLS WORKSHOPS

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FACTORY HALLS CLEAN ROOM

GRIRO has also a specialized “Clean Room”, which is dedicated for processing stainless steel products and nuclear power plant equipment.

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PRODUCTS INFO SUMMARY

GRIRO is specialized in engineering, design and fabrication of thick wall, heavy pressure vessels,columns, reactors and various storage tank types with ASME U or U2 Stamps and CE markings asapplicable, produced in various types of materials, as per client’s specifications and requirements.

GRIRO’S MAIN EQUIPMENT’S PRODUCT LINE SOME OF GRIRO’S SIGNATURE PROJECTS

PRESSURE VESSELS

STEAM DRUMS – HP, IP, LP

COLUMNS

REACTORS

HEAT EXCHANGERS

STORAGE TANKS FOR OIL & GAS PRODUCTS

NUCLEAR EQUIPMENT

AIR-FAN COOLERS

WATER-DESALINATION EQUIPMENT

EQUIPMENT COMPONENTS AND PARTS

SPECIAL STEEL DESIGN FOR FACTORY HALLS

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▪ Length » 25 metres▪ Diameter » 2500 mm▪ Weight » 255 tons

▪ Length » 20 metres▪ Diameter » 2000 mm▪ Weight » 106 tons

▪ Length » 30 metres (each)▪ Diameter » 7000 mm (each)▪ Weight » 215 tons (each)

Heavy Steam Drum for Pulp and Paper Plant

Vertical Heat Exchanger for Refinery

4 LPG Storage Tanks (1000 m³ each)

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SOME OF OUR PRODUCTS

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Pressure Vessel (SS made) for Product Heating

Upon request we will be pleased to provide as well our product catalogue, which includes many more and other product items!

Steam Drum HP for a Power Plant Steam Drum HP for a Pulp and Paper Plant

Column for a Refinery Column for a Refinery Reactor for a Refinery

Claus Reactor Sulphur Recovery Unit Heat Exchanger for Sulphur Condensation LPG Storage Tank (1000 m³)

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SPECIAL STEEL DESIGN PRODUCTS

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GRIRO provides as well heavy and special steel design products for factory halls and plantprojects.

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TRANSPORTATION & LOGISTICS

GRIRO works together with very reliable and professional partners, which are able to handle any logisticsand transportations of our equipment via road network, by train, sea vessels or by air cargo.

Oversized equipment transport needs special authorisation and approvals within any road network inRomania, where GRIRO has excellent experiences and good relationships with the local authorities.

TRANSPORTATION ALTERNATIVES AND DISTANCES

LOCAL SHIPPING TERMINALS LOCATION REGION DISTANCE KM

▪ Road Network Calea Griviței on-site Bucharest 0 km▪ Nearest Railway Freight Terminal Griviței on-site Bucharest 0 km▪ Nearest Air Cargo Terminal Otopeni Airport Bucharest 16 km▪ Nearest River Barge Terminal Oltenița Port Danube River 60 km▪ Nearest Sea Barge Terminal Constanța Port Black Sea 250 km

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Transportations via road network can beprovided by professional truck companies,which will be guided and supervised by localauthorities on all roads and highwaysthroughout Romania.Road transport throughout Continental Europe,Eastern Europe and Asia (mainland) are as wellpossible, as per applicable permits requirements.

Transportation via railway system can beprovided onsite, as GRIRO is directlyconnected with the Romanian railway system.The Romanian railway system is wellconnected within Europe and Asia(mainland).

Transportation by river or sea vessels can beprovided, either from the Oltenița Danuberiver port (60 km) or from the Constanta BlackSea port (250 km).The equipment delivery to the barge terminalscan be provided by truck via the local roadnetwork or by helicopter depending on thesize and weight of the equipment.

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PRODUCTION MACHINERY

GRIRO has facilities and top-quality production machinery, which ensures that high pressureequipment, heat exchangers and any other equipment will be manufactured in the highest levelof quality and standards.

CRANES AND LIFTING CAPACITY AT GRIRO’S WORKSHOPS

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2 x cranes: up to 160 tons = 320 tons5 x cranes: up to 50 tons » each6 x cranes: up to 30 tons » eachLifting height: up to 13 m » each

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SOME OF OUR PRODUCTION MACHINERY

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Boring and Drilling LatheBERTHIEZ – France

CNC Control Gas/Plasma CuttingEchonotgraph, Koike – Japan

Plate Bending Machine, Hydraulic Control, Wilhelmsburger – Germany

Roll Plates MachineDAVI – Italy

Heat Treatment Furnaceup to 1050 ᵒC

Planning and Milling MachineWMW – Germany

High Tech Welding Machinery Laboratory – Welding Stations Automatic Shell Welding Device

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ENGINEERING & DESIGN DEPARTMENT

GRIRO’s Design and Engineering department provides various design and engineering servicesincluding conceptual, basic and detail engineering for power, oil and gas, petrochemical andother high-pressure equipment products.

Our highly qualified engineers and draftsmen provide as well:▪ Mechanical Calculations

▪ Engineering and Workshop Drawings

▪ Fabrication and Testing Procedures

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GRIRO uses sophisticated & up-to-date software programs suchas AUTOCAD, B-JAC (ASPENRINGS), FINGLOW, PROBAD,COMPRESS, and prepares designsin accordance to internationalcodes such as mentioned bellow,

but not limited to:

▪ ASME

▪ TEMA Stds

▪ 2014/68 / EU

▪ EN 12952

▪ EN 13445

▪ AD MERKBLATT

▪ STOOMWEZEN

▪ CODAP

▪ BS 5500

▪ ROSTEHNADZOR

▪ API 650, 661, 620

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MANUFACTURING TECHNOLOGY

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Available Range of Materials▪ Carbon Steel ▪ Inconel

▪ Duplex ▪ Low Alloy

▪ Hastelloy ▪ Stainless Steel

▪ High Alloy ▪ Super Duplex

▪ Incoloy ▪ Titanium

Product sizes, per piece of equipment▪ Diameter: up to 6 meter for equipment▪ up to 8 meter for parts

▪ Length: up to 60 meter

▪ Weight: up to 320 tons

Cutting and Edge Preparation▪ Oxyacetylene Gas/Plasma Cutting

▪ Plasma Jet

▪ Machining & Milling

Forming and BendingPlate Bending

▪ Diameter: 500 – 8000 mm

▪ Thickness: 6 – 360 mm

MachiningEdge Preparation

▪ Maximum Diameter: 10000 mm

▪ Maximum Length: 13000 mm

3 NC Drilling of Tube Sheet Holes

▪ Diameter: 12 to 38 mm

▪ Maximum Thickness: 1000 mm

NC Boring

▪ Maximum Diameter: 200 mm

Heat Treatment▪ Furnace: 25 x 10 x 9.8 meter

▪ Temperature: 1050°C

▪ Electric (local): temp. 500 – 750°C

▪ Step Cooling

▪ ProHeat 35: local heat treatment

Welding and Cladding▪ SAW, SMAW ▪ Narrow Gap Process

▪ GTAW ▪ Tandem System

▪ GMAW ▪ ESW Cladding

▪ FCAW

Surface Preparation▪ Shot blasting

▪ Grinding

▪ Polishing

▪ Painting

▪ Pickling, Passivating

Pressure Testing▪ Hydraulic Tests

▪ Helium Tests

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CERTIFICATES AND LICENSES

All GRIRO equipment’s are fully compliant as per international standards of the European Union,USA, Russia, Middle East, China and many other Countries.

SOME OF OUR CERTIFICATES AND LICENSES

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SOME OF OUR CERTIFICATES & LICENSES

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Upon request we will be pleased to provide any of our certificates & licenses in complete and full printable version!

AD 2000-Merkblatt HP 0and DIN EN ISO 3834-2

TÜVRh EN 1090-2Welding CertificateEXC3

TÜVRh CPR 1090-1Certificate for Structural Components & Steel Structures

NB Certificatewith ASME Designators U, U2, S ASME - U2 Certificate

Lloyd’s Register EC Certificate PED 1

Lloyd’s RegisterEC Certificate PED 2

Lloyd’s Register Certificate ISO 9001:2008

Lloyd’s Register Certificate ISO 14001:2004ISO 14001:2005

Lloyd’s Register Certificate OHSAS 18001:2007OHSAS 18001:2008

CNCAN Authorization for Nuclear Equipment Design Activities

CNCAN Authorization for Nuclear Equipment Manufacturing

Manufacture Licence P.R. Chinafor Boilers

Manufacture Licence P.R. Chinafor Pressure Vessels

RENARAccreditation Certificatefor Laboratory of Destructive Testing & Chemical Analysis & Non Destructive Examinations

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QUALITY CONTROL

GRIRO has a well-trained and high-quality control department team to ensure that allrequirements and regulations are met, to ensure full compliance and complete safety standardsfor all of our products.

Our equipment products are also inspected and controlled by highly qualified external experts ona regular basis, as per applicable certification and license programmes.

SOME OF OUR LABORATORY & TESTING EQUIPMENT

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QUALITY CONTROL

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GRIRO´s Equipment are regularly inspected by major TPI’s such as:

▪ LLOYD´S REGISTER

▪ TÜV, Bayern

▪ TÜV, Süd

▪ TÜV, Rheinland

▪ TÜV, Austria

▪ BE INSPECTION Ltd

▪ BUREAU VERITAS

▪ DET NORSKE VERITAS

▪ SOCIETE GENERALE DE SURVEILLANCE

▪ ISCIR – CERT

▪ HARTFORD GmBH

▪ INSPECTA AB

▪ DEKRA

Some of GRIRO´s standard NDETechnology:

▪ Radiographic test (RT) X Ray, Co, Ir

▪ Positive material identification (PMI)

▪ Liquid penetrant test (PT) –various types

▪ Magnetic particles test (MT) –various types

▪ Ultrasonic tests (UT) – various types detectors

▪ TOFD (Time of Flight Diffraction)

▪ Video-endoscopy

GRIRO´s Quality Management System has as well the capability to perform mechanical, chemical such as:

▪ Nuclear Metal Analyzer Instrument

▪ Charpy V, ISTRONWOLPERT PW 30 certified by NIST-USA

▪ Pressure Testing Equipment

▪ and a wide range of equipment for testing needs

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PROCUREMENT & SUPPLIERS

GRIRO’s Procurement department provides the goods and services required for the production ofall equipment, as well as machinery required by the production.

GRIRO chooses only the best possible quality product supplies and materials from top qualityvendors, to ensure high-end quality equipment and products!

GRIRO’S

MAJOR

LOCAL

SUPPLIERS

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PROCUREMENT & SUPPLIERS

GRIRO’S

MAJOR

INTERNATIONAL SUPPLIERS

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PROJECT MANAGEMENT

GRIRO has implemented a ProjectManagement System that involves variousplanning, activities, executing tasks, managingpeople and assets.

The main goal is to establish competitiveadvantages, by reviewing and analysing allproduction in various stages, to ensure thatthere are no shortcomings, to accomplish thatany project product, will achieve the highestquality result.

Therefore, GRIRO has various managementprocesses in place such as:

▪ Management processes, custom-made as perapplicable product types.

▪ Time schedules and required resources to deliverthe objective of any contract.

▪ Work breakdown structures.

▪ Preliminary top-level control plan, including apreliminary version of the manufacturing andinspection plan with phases/tasks, milestones,deliverables and activities.

▪ Preliminary risk plan, project controls anddocumentation schedules.

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Work Breakdown Structure

Project Risk Management Plan

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PRODUCT INSTALLATION & MAINTENANCE

GRIRO delivers as additional services also product installation supervision around the globe, as it isdesired by some of our clients to ensure that our equipment will be correctly installed, connectedand tested at the installation site.

GRIRO provides as well maintenance services for any delivered equipment, regardless of theproduction year.

SOME OF GRIRO’S INSTALLATION ASSISTANCE & MAINTENANCE SITE LOCATIONS

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PRODUCT INSTALLATION & MAINTENANCE

SOME OF GRIRO’S INSTALLATION ASSISTANCE & MAINTENANCE AT INTERNATIONAL SITES

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Reactor Installation in a Refinery Steam Drum Installation in a Power Plant Column Installation in a Refinery

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PRODUCT INSTALLATION & MAINTENANCE

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Scrubber Installation in a Refinery Steam Drum Installation in a Power Plant

Gas Storage-Tanks Installation in a Refinery Steam Drum Installation in a Power Plant

SOME OF GRIRO’S INSTALLATION ASSISTANCE & MAINTENANCE AT INTERNATIONAL SITES

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GRIRO S.A.Calea Grivitei 355-357

Sector 1

010717 Bucharest

Romania

Phone: +40 21 224 4870

E-mail: [email protected]

Website: www.griro.ro

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CONTACT & ADDRESS DETAILS

please also visit us on our e-channels (logo icons are web-link enabled)