Welcome to GKN Aerospace - GKN | Engineering That Moves ... · PDF fileWing . Fuselage ....
Transcript of Welcome to GKN Aerospace - GKN | Engineering That Moves ... · PDF fileWing . Fuselage ....
Welcome to GKN Aerospace 23rd January 2014
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GKN Aerospace
$3.5 billion International Aerospace enterprise 35 sites, 12,000 people Kevin Cummings
CEO GKN Aerospace
Daniele Cagnatel
GKN Aerospace Aerostructures North America
Neil McManus
GKN Aerospace Europe and Special Products Group
Mike McCann
GKN Aerospace Engine Systems
Aerostructures North America Europe & Special Products Group Engine Systems
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Customer Base
Market
Sector
Business Mix
GKN Aerospace – Markets and customers
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Transparencies and Protection
Systems
Special products 5% of Sales 2012*
Nacelle and Pylon
Engine structures 42% of Sales 2012*
Engine Systems and Services Wing Fuselage
Note: * Engine Systems proforma 12 months of 2012
Aerostructures 53% of Sales 2012*
A380 Fixed Trailing Edge
A350XWB Rear Spar
A330 Flap Skins
B767 Winglet
J-UCAS Fuselage
CH53K Aft Fuselage
B787 Floor Grid
HondaJet Fuselage F35 Canopy
B787 Cabin Windows
V22 Fuel Tanks
B787 Anti-icing System
Full Engine MRO and support
Ariane 5 Exhaust nozzle
B787 Inner Core Cowl
A400M Engine Intake
B747-8 Exhaust
Engine structures Engine rotatives
GKN Aerospace – World class product portfolio
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30%
70%
Military
Commercial
Sales by market 2012 Customer sales E2013
Note: Engine Systems proforma 12 months of 2012
Well balanced portfolio
US 87%
Europe 13%
Military split
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Market outlook Large commercial aircraft – record order backlog (10,000 aircraft, >$1 trillion).
30,000 aircraft forecast to be delivered 2013 to 2032
Civil rotorcraft and large business jets – markets strengthening
Worldwide defence spending remains subject to budget cutbacks
Latest forecast growth rates – 2013 to 2018:
− Civil: 3% to 4% CAGR − Military: Flat near term; Future uncertain
Notes: (2013$) Source: Teal Group
Aircraft production 2003 to 2022
World passenger traffic growth 2012 – 2032
Source: Airbus
c 25% military
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Market drivers bringing opportunities
Fuel price
Noise legislation
Increasing passenger travel in emerging markets
Higher fuel efficiency
Better noise attenuation
Increasing demand for aircraft
Engine technology changes –
hotter cores, lighter fans
New materials –composite fans/cases, titanium replacing composites
Airlines renewing fleets sooner
GKN technology composite fans and cases for future large aircraft
Strong position on geared turbo-fan
Specialist titanium engine structures for next generation engines
Winglets and future wings
Light weight composite
Increased new aircraft sales
Drivers GKN opportunity Requirement Solution
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Civil market dynamics – Positive trend
A380/B747: stable, softening
A320: neo Launch; Rate increase B737: MAX Launch; Rate increase
MRJ/C-Series/MS21: Market entry
A350/B787: Production ramp-up
A330: Rate increase; 777/777X
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Military market – On the right platforms
F-35 JSF Rate Readiness phase
F18 Super Hornet Rate Stable
F15 FMS
C130J US multi-year and FMS
V22 Multi-year
A400M Atlas Moving to production
Blackhawk US multi-year and FMS
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Unmanned Carrier Launched Surveillance & Strike (UCLASS)
Long Range Strike Mission
Armed Aerial /Joint Multi-Role Helicopter
NewGen Trainer (T-X)
Heavy Lift Assault/Transport Rotorcraft (CH-53K)
X-47B Unmanned Combat Air System - Demonstrator
Next generation military platform opportunities
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GKN Aerospace – well positioned for the future
Ship set values $m
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Next generation composite processes
Advanced metallic processes
Advanced process development
Transparencies and coatings
Future product differentiation
Future wing technologies
Advanced fuselage
Nacelle, pylon and exhaust
Engine structures
Engine rotatives
Ice protection systems
Technology – Targeted innovation
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GKN technology is underpinning our future
New wing concepts − High performance structural
concepts − Laminar flow enabling technologies − Morphing structures Advanced materials and processes − Additive manufacture − Advanced welding & fabrication − Out-of-Autoclave curing High-rate automation − Robotic fibre placement − Automated pick & place − Rapid NDT
Creating a leadership position for the future
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Key drivers to medium term margin progression
• A350XWB – exit development phase, ramp-up
• B787 – production ramp-up
• F35 – production ramp-up
• Technology insertion in new platforms
• Cost base management & Global footprint
• Lean deployment throughout value chain
• Military budgets - C130J, C17
• Customer price pressure
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Capital allocation
Effective make or buy
Requires time to recover Volvo Aero and new programme investments
GKN technologies bringing customer value
Balance between partnerships and long-term agreements
Lean deployment throughout value chain
Good position on existing and new commercial programmes
On the right military platforms
Strong cashflow
GKN Aerospace summary
ROIC >20%
Growth c.2% above market
Margin range 11% to 13%
Business performance
GKN Aerospace Western Approach
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Advancing GKN Capabilities on A350XWB
Western Approach – GKN’s Centre of Excellence for major composite primary structure components First Advanced Fibre Placement spar manufacture – largest composite part in GKN First FTE automated moving assembly system Fully integrated product teams working closely with customer and supply chain
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Outer Spar
Mid Spar Inner Spar
A350 Fixed Trailing Edge Design
3 Spars total over 27m in length with an accuracy of +/- 0.3mm
Total weight of spar carbon is 1230kg/aircraft
FTE assembly weighs 1800kg
The FTE is 7% of total wing weight and supports 10x its own weight
First “large Scale” assembly operation undertaken by GKNA (leveraging skills from the GKN Filton acquisition)
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Spar Process Flow
Goods In
Advanced Fibre Placement
Transfer to Cure Tool
Autoclave Cure Router
To Assembly
Mandrel Preparation
Paint Non Destructive
Testing Rib-Post Assy
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Assembly Process Flow
Spar and
Details
Despatch
Load to Jig
Spar Integration
IRS 5 Axis Drill
MRS & ORS Robot Drill
Bolt & Assemble
Digital Scan Joint Robotic drill &
Integrate
Move
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Integration Jig – Port & Stbd
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FTE in Jig Customer
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A400M Atlas
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ATL Manufacture
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A400M Spar Manufacture
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Tour of Western Approach Visits to: Advanced Composites Centre of Excellence Automated Assembly Facility
Thank you for your visit