Welcome To

APM ALUMINIUM CASTINGS SDN BHD

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Manpower Strength ( as of Sep ’16 )

No Position Total StaffsExperience Range

< 5 Years 5 - 10 Years > 10 Years

1 Managers Above 3 0 0 3

2 Executives and Engineers 7 2 2 3

3 Supervisors 4 1 3 0

4 Technicians/Leaders 8 0 2 6

6 Operators 25 25 0 0

Total 47 28 7 12

Company Name APM Aluminium Castings Sdn. Bhd. (Formerly TC Aluminium Castings Sdn. Bhd.)

Date of Incorporation 1st Sep 2016

Address Lot 1, Jalan 6/3, Kawasan Perusahaan Seri Kembangan,

43300 Seri Kembangan, Selangor, Malaysia

Paid Up Capital RM 9.0 Million (USD 2.2 million)

Equity Structure 100% owned by APM Automotive Holdings

Email address apmth@apm.com.my / seonghoong.yap@apm.com.my

Contact Person Yap Seong Hoong (+6012-2126373)

COMPANY PROFILE

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TAN CHONG GROUP OVERVIEW

• TCMH SETUP TC ALUMINIUM CASTINGS2010

• INSTALLATION OF 3 UNITS TOSHIBA 350T DCM & HIROCHIKU FURNACE.

JUN 2010

• ISO 9001-2008 CERTIFIED.JAN 2011

• INSTALLATION OF 1 UNIT TOSHIBA 650T DCM & HIROCHIKU FURNACE.

JUL 2011

• ISO/TS 16949:2009 CERTIFIED.JUL 2013

• APPOINTED AS ROBERT BOSCH AUTOMOTIVE STEERING (M) VENDOR.

SEP 2013

• SETUP MACHINING DEPARTMENTJAN 2014

• APPOINTED AS EPPENDORF GERMANY VENDOR.MAY 2016

• ASSET ACQUIRED BY APM AUTOMOTIVE HOLDINGS AND RENAME AS APM ALUMINIUM CASTINGS

SEP 2016

KEY MILESTONES

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To strive for customer satisfaction through our Best

Services & Quality at a Competitive Cost

To be One Stop Solution for Aluminium High Pressure

Castings by year 2017

OUR COMPANY VISION

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Our Strategies & Mission

•To work & explore opportunities with suitable technology partners for technical, tooling &

machining collaboration.

•To focus on products requiring high process technology and capability.

•To provide complete solution from product design to tooling design / fabrication & complete

process control to final assembly product.

OUR STRATEGIES & MISSION

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APM Aluminium Castings Sdn. Bhd. has implemented a plan

for Quality & Environment Management System that conforms

to the requirements of

ISO 9001:2008 , ISO /TS 16949 :2009 & ISO 14001 : 2004

Target: 2018

ISO 14001 :2004

QUALITY & ENVIRONMENT MANAGEMENT SYSTEM

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APM ALUMINIUM CASTINGS LOCATION

20 km away from KL City Centre.

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APM ALUMINIUM CASTINGS LOCATION

55 km away from Malaysia biggest sea port – Port Klang

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APM ALUMINIUM CASTINGS LOCATION

50 km away from Kuala Lumpur International Airport

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RAW MATERIAL MELTING CASTING PROCESS

SHOT-BLASTINGDE-BURRING

OUTSORCE PROCESS

MACHINING

100% INSPECTION DELIVERY

MANUFACTURING PROCESS FLOW

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ALUMINIUM MELTING

CASTING PROCESS

SECONDARY PROCESS

CNC MACHINING

QUALITY INSPECTION

HIROCHIKU MELT FURNACE ( 4 ) HIROCHIKU HOLD FURNACE ( 4 )

TOSHIBA 350 T ( 3 ) TOSHIBA 650 T ( 1 )

GROWELL SHOTBLAST ( 2 )

FANUC ROBODRILL BT30 (2)MORI SEIKI LATHE (2)HWACHEON LATHE (2)HASEGAWA LATHE (1)HWACHEON BT40 M/C CENTER(1) DMG MORI BT40 M.C CENTER (1)

3x MAG LIGHTING (3)AIR GAUGE Ø CHECK (1)BROWN & SHARPE CMM (1) SPECTROMETER (1)SURFTEST & CONTRACER (1)

PRODUCTION FACILITIES

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1 unit Toshiba 650T Machine – Model 2011Hydraulic Servo Technology TOSCAST

PRODUCTION FACILITIES – Die Castings

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PRODUCTION FACILITIES – Die Castings

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PRODUCTION FACILITIES – Die Castings

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• Outlet Temp.: 300˚C

• Pump Capacity: 90 litre/min

• Pum Pressure: 10 Bar

REGLOPLAS 300LD OIL HEATER

PRODUCTION FACILITIES – Die Castings

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• The vacuum evacuation of the

die cavity reduces gas

entrapment during metal

injection and decreases porosity

in the casting. The result is a die

casting with a higher level of

quality.

VACUUM SYSTEM

• Controls Lube Ratio

• Saves Cost

• Reduces Rejects

• Reduces Downtime

Central Lubrication Tank

PRODUCTION FACILITIES – Die Castings

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PRODUCTION FACILITIES – Secondary Process

PRODUCTION FACILITIES – Secondary Process

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PRODUCTION FACILITIES – Secondary Process

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•Fanuc Robodrill T21iFB – BT30 (2 units)

Mori Seiki Lathe / Turning CL20 (2 units)

PRODUCTION FACILITIES – CNC Machining

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HWACHEON Horizontal CNC Lathe Machine (2 units)

PRODUCTION FACILITIES – CNC Machining

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BT40 - HWACHEON VESTA 1000 Machining Center (4-Axis)

Specifications:

• Fanuc 0i-MD CNC Controller• Build in Kitagawa Indexing table• High-speed motor-integrated

spindle : 10,000rpm (30/25kW)• Rapid feed(X/Y/Z) :

36/36/30mm/min• VESTA-1000 : 1,000/550/500mm• Roller LM Guide design for all

axes.

PRODUCTION FACILITIES – CNC Machining

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•

Tool Presetter System:

PWB System +

Made in Switzerland

- Measurement of cutting edgesof tools to assure precise matchjob specifications

- Adjustments can be madeoffline in the presetter while themachine continues cutting

PRODUCTION FACILITIES – CNC Machining

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MASTERCAM

� Actual view cutting simulation.

� Program error prevention.

� Direct NC transfer

� Fast programming developing.

PRODUCTION FACILITIES – CNC Machining

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Dedicated QA Room For:100% Parts Visual Quality Inspection - 3 Lines

(3x MAG)

100% Air Gauge Ø Quality Inspection – 1 Line (IBR C200 Messetechik Germany with Ojiyas Japan Master Ring Gauges)

QUALITY FACILITIES – 100% INSPECTION

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Brown & Sharpe (USA) Global PerformanceFully Auto with Renishaw / Ruby Stylis Probe

1000mm x 700mm TableModel : 2010

QUALITY FACILITIES – CMM

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Bruker Q4 Tasman (Germany)Advanced CCD Based Optical Emission Spectrometer

Model : 2011Compatible Materials: ADC12, ADC10, ADC3 & LM6

QUALITY FACILITIES – SPECTROMETER

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Formtracer SV-3200 Mitutoyo(Japan) :

• Surftest & Contour measurement combined into a single tester equipment.

QUALITY FACILITIES – SURTEST & CONTRACER

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Shimadzu X-Ray FI-311M (150kV)Flat Panel Detector

Diameter 200mm X Height 650mm Table (Maximum weight 15kg)Size detectable : 0.3mm

Model : 2016

QUALITY FACILITIES – X-RAY (READY BY JUN 2017)

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Support for • Porosity Verification (test-cut)

• In-House Mould Inserts, Core / Angular Pins, Accessories Fabrication / Repairs

• Win Ho Technology Industrial Co., Ltd. Model S480X1000

• Conventional Lathe / Turning Machine

TOOLING FACILITIES – MANUAL LATHE

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1. EME SEIKI Milling M/C (Taiwan) Model : 16VSL2. Mitsubishi Lathe M/C (Japan) Model: TSL-550 Deluxe

• Support for In-House Mould Inserts & Accessories Fabrication / Repairs

TOOLING FACILITIES – MANUAL MILLING

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SOLIDWORK 3D

� 3D graphical drawing view.

� Tooling design & cutting simulation

� Simulation cutting angle

� Direct read 3D drawing to MasterCam

CAPABILITY…

ENGINEERING FACILITIES – SOLID WORKS

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No. Software License (s) Usage

1 SolidWorks 2011

1 (Online) To compare Casting 3D design with 2D

drawing provided by customer.

2 AutoCAD 2 APM AE R&D Centre.

3 Pro-E 2 APM AE R&D Centre.

4 Catia 2 APM AE R&D Centre.

ENGINEERING FACILITIES – SOFTWARES

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ENGINEERING FACILITIES – CASTING SIMULATION

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• Outsource Casting Simulation

ENGINEERING FACILITIES – REVERSE ENGINEERING

• Outsource Reverse Engineering

1. MICCO ENGINEERING –BALAKONG, SELANGOR

2. FREEHOLD TECHNOLOGY –KAJANG, SELANGOR

3. TS MOULD TECHNOLOGY – BANGI, SELANGOR

4. SUNGREEN MOULD INDUSTRIES –JOHOR BAHRU, JOHORE

MOULD MAKERS

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Alternator

PRODUCT RANGE – AUTOMOTIVE

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Starter Motor

PRODUCT RANGE – AUTOMOTIVE

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Steering system

PRODUCT RANGE – AUTOMOTIVE

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PRODUCT RANGE – LED LIGHTING

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Flood Light / Street Light

PRODUCT RANGE – LED LIGHTING

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LED Lighting

PRODUCT RANGE – MEDICAL INDUSTRY

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Centrifugation

PRODUCT RANGE – OIL & GAS

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PRODUCT RANGE – OFFICE FURNITURE

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Office Chair

PRODUCT RANGE – SEATING INDUSTRY

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Bus Seat

PRODUCT RANGE – GENERAL INDUSTRY

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Major Customers

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THANK YOU

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Visit Our Website: http://www.apm.com.my/division/heat�exchange�electrical/