WELCOME [qcfihyderabad.com]qcfihyderabad.com/.../uploads/...Safety-Excellence.pdf · Rameshwar Rao....
Transcript of WELCOME [qcfihyderabad.com]qcfihyderabad.com/.../uploads/...Safety-Excellence.pdf · Rameshwar Rao....
My Home Industries Pvt. Ltd.,Vizag Grinding Unit.
( ISO 9001:2015, ISO 14001:2015 & OHSAS 18001:2007 Certified Company since 2011)
WELCOME
SAFETY EXCELLENCE AT
MY HOME INDUSTRIES PRIVATE LTD.,
VIZAG GRINDING UNIT.
INDEX
Brief Introduction about VGU
Safety➢ Safety Achievements
➢HSE management systems & procedures
➢ Safety Developments / Initiatives/ Own Innovations
➢ Safety Events & Campaigns
Recognitions / Awards
MY HOME INDUSTRIES PVT. LTD.,VIZAG GRINDING UNIT.
Dr. Rameswara Rao Jupally, Chairman
Telangana State Ambassador for Swach Bharat &
Pride of The Nation awardee
QHSE POLICY
Achievements
“VGU” has achieved
9.30 Safe Million Man Hours
as on September 2018
since last LTI 19.4.2012
Brief introduction about the organization
➢ My Home Industries Private Limited - Vizag Grinding Unit (MHIPL-VGU) has the capacity to produce 2.0 MTPA (Million Tons per Annum) of cement.
It is located at Mulakalapalli Village, Yellamanchili Mandal in Visakhapatnam District, A.P.
➢ MHIPL-VGU is one of the fastest growing cement industry in India, under the efficient leadership of our beloved Chairman Dr. J.Rameshwar Rao.
➢ MHIPL-VGU has joint venture with M/s CRH, Ireland, the international leader in Cement and building materials.
➢ MHIPL-VGU is committed to maintain the Best HSE practices throughout the manufacturing process at all stages of process.
➢ Implemented Integrated Management System since 2011.
7
OHSAS 18001EMS 14001ISO 9001
HSE Review at VGU
➢ At MHIPL-VGU Safety review is one of the top most activities of the management.➢ It will be carried out at various levels , on Daily/ Monthly/ Quarterly & Yearly basis.
❖ Daily : During production meetings site safety conditions will be reviewed, Induction Training to new joiners & Safety trainings conducted to Staff.
❖ Monthly : During Monthly Safety Committee meetings, progress will be reviewed.
❖ Quarterly : During Quarterly Review meeting, all the MHIPL group plants will participate and review the status, Safety conditions of the plant will be reviewed by Top management.
❖ Yearly : At the end of the year, plant safety performance will be prepared & submitted to top management.
Conducting Safety Pledge every Monday in General shift and all three shifts Involving all staff & workmen by highlighting previous week’s safety performance & observations.
Developments / Initiatives / Own Innovations
Energy Isolation systems Electrical, Pneumatic, Hydraulic, Etc . & LOTOTO system (Lock Out Tag Out & Try Out)
Colour coding of PPE
For Company Employees
For Contractor workers
Supervisor Safety Supervisor Worker levelSecurity Guard
Fitter /Electrician/RiggerSecurity Supervisor
Employee
Transport Drivers
For Visitors
PPE issue booth for Transport Drivers/ Helpers
Antistating flooring at load centers
All load centers are covered with electrically insulating Flooring with 2.5mm thickness with a dielectric strength of approx. 15kv/mm.
Centralized fire alarm system
Any Fire alarm from respective Location will activate
Centralized alarm at CCR.
Group lockout system
Emergency stop push switches at power & distribution transformers
Height Phobia Testing Structure .
Visitor Safety Induction
Machinery Guarding Standardisation
TAIL PULLEY GUARD
COUNTER WEIGHT BOTTOM
BEND PULLEY GUARDRETURN ROLLER GUARDPRESSING PULLEY GUARD
ROTARY AIR LOCKS CHAIN GUARDS
Proximity switches with trip interlocks provided
At Belt conveyor Tail end pulleys , At rotary machinery man entry areas
Proximity sensors fixed for high speed coupling guards.
Emergency stop buttons for VFD conveyors
Door proximity switches at Packer doors
Proxy Sensors At VRM Mill Housing
Dedicated Pedestrians’ ways
Weekly once DVD Safety video play for workmen
Fire Knockout Balls
132 KV Switch yard Transformers - MVWS system
HARSCO Scaffolding.
Emergency Hooter at lone working areas Ex: At Wagon tippler tunnel
At Wagon tippler to post tippling area
Emergency Alerting hooters
Resuscitators at HT Load centers
Work permit Issuer - ID card
One Week Safety Orientationfor Newly Joined Employees
Glow sign boards at Railway track Fouling points
Transporters safety meeting- Quarterly
Hydra Front view & Rear view Cameras
Wagon box Re-railing equipment
“WHIPCHECK”
Hydraulic Mobile Crane Guarding
Checking of Transport trucks - by Security
Permanent life line with safety harness at Packing plant bags godown, for safe unloading of HDPE bundles
Truck Tippler Auto gates
Truck tippler- Auto Hooking system
Front view camera & over travel Limit switch for Forklift
Truck stoppers at Loading point.
Transport safety measures
Stop gate at bulk loading entry points
Transport safety measures
Traffic Safety Signage At Truck Parking Yard
Truck parking Yard
In coming way
Truck parking Yard
Out going way
Awards Received
CII EHS Best practices Award -2013
(TROPHY)
CII EHS Best practices Award -2013 (Certificate )
14th Greentech Environment Award -2013 Trophy & Certificate
14th Annual Greentech Safety Gold Award 2015” In Cement Sector, Presented to My Home Industries Pvt Ltd, Vizag Grinding Unit , For Outstanding
achievements in Safety Management. Award presented On Dt 24.07.2015 at GOA .Presented By
Shri M Narendra, Former CMD, Indian Overseas Bank andShri Kamleshwar Sharan, Chairman & CEO, Greentech Foundation.
Golden Peacock Occupational Health & Safety Award – 2017Trophy & Award Certificate
On 20th April’17, VGU received
NSCI-2016 Safety Award (Suraksha Puraskar) Trophy and Certificate
from Shri Bandaru Dattatreya ,
Hon’ble Minister of State (I/C), Labour and Employment, Govt. of India, at New Delhi.