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WEEKLY PROGRESS REPORT(11 Feb 2013 - 16 Feb 2013)
OF 6 MONTHS TRAINING AT
SWARAJ ENGINES LIMITED
Submitted in the Partial Fulfillment of the requirement for the award of degree
of
BACHELORS OF ENGINEERING
IN
MECHANICAL ENGINEERING
17 !"#!$% 2013 & 17 #"e 2013
SUBMITTED TO: SUBMITTED BY:
MR' RAESH SHARMA NAME ABHISHEK KASHAL
(GROUP COORDINATOR) COLLEGE ROLL NO. : C09105
DESIGNATION: HOD UNIV. REG. NO. : 09- CET-16M!"#$%&"$' E%&%!!&% D!*$+,!%+ SESSION : 009-01
/RANCH : MECHANICAL
MR' AMOLIT SINGH GILLDESIGNATION: A&+$%+ P2!M!"#$%&"$' E%&%!!&% D!*$+,!%+
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S!"!# E$%I$ES &IMITED
S3$$4 !%&%! '&,&+! (SEL) &+7$+! $+ *#$! 9 &%7+&$' $!$ M#$'& 3$ !+$8'! &% +#!+!"#%&"$' $% 2&%$%"&$' "''$8$+&% 3&+# &'$ &' !%&%! 2 S3$$4 +$"+ &;&&%. T#!
;!% 2 P7%4$8 M. S.S. RA< '$& +#! 27%$+&% +%! 2 +#! 2$"+= % 9+# D!"!,8!
19>?. I+ +$+! *7"+&% 2, >+# D!"!,8! 19>>. I% +#! 2&+ =!$ 2 *7"+&% %'= RV-
!%&%! 3!! *7"!. I% +#! !"% =!$ RV- !%&%! 3!! &%+7"!. I% +#! +#& =!$ +3
,! ,!' R-11 $% RV- 3!! &%+7"!. I% 1999 $ %!3 R// !%&%! #$ $' 8!!%
&%+7"!. D7&% 2!3 =!$ 2 &+ !@&+!%"! &+ #$ %+ %'= &%"!$! &+ *7"+ $%! 87+ $'
&%"!$! &+ *7"+&% 2, 5 &% +#! 2&+ =!$ + ,! +#$% 1>000 !%&%! %3.
T#! ;$&7 !%&%! ,!' *7"! $+ SEL $!: -
RV- --------------+3 "='&%! 8#*
RV- --------------+#!! "='&%! 9.5 8#*
S-15 --------------&%'! "='&%! 5 8#*
R/- ------------+#!! "='&%! 55 8#*
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T#! S-15 !%&%! $! ,$%72$"+7! &% +#! S3$$4 ",8&%! &;&&% $% $! 2&++! % S3$$4 9
,!' +$"+.
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P"O%"ESS OF P"O#E'T
P$*+e, 1
T#! H!$ O2 +#! D!*$+,!%+ $&%! *4!"+ + 7 &% 3#&"# 3! $! &;!% $ ,$"#&%!. E$"#
7* #$ + !!*'= $%$'=B! $% +7= +#!& !*!"+&;! ,$"#&%!. T#! 84!"+&;! & + 2&% &2 +#!!
$! $%= $8%,$'&+&! &% +#! ,$"#&%! +#! ,$"#&%! $!$. I2 27% $%= +#!% +#! 7&+$8'! $&B!%
#$ + 8! &,*'!,!%+! 7*% &+.
T#! 3 K!./e"!2! + $ J$*$%!! *#&'*#= 2 ,*"."#*# .",$ee"! .$*4ee"'
OB#E'TI(ES OF )!I*E$
1. E'&,&%$+&% 2 3$+!.
. C%+' 7$%+&+= 2 *7"+ *"!!.
. S+$%$&$+&% 2 3.
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5. D!;!'* $ '7+&% 2 +#! *!"&2&" *!2,$%"! $* *8'!,.
6. I!%+&2= ,!+&" +#$+ 3&'' 8! 7! + 7$%+&2= $% +$" !7'+ 2, +#! '7+&%.
W&+# 7"# &,*;!,!%+ +#$+ !'$+! + +#! != 84!"+&;! +#! $%&+&% 3&'' $"#&!;! 7*!8
7$'&+= '!;!' !$+! !22&"&!%"&! $% #! '!;!' 2 *2&+$8&'&+=.A 3! !+ 2, $8;! +#$+
$&B!% $! ,$&%'= $**'&! + &%"!$! +#! !22&"&!%= 2 +#! =+!,.
S,! 2 &+ be"e5.$!:-
P7"+&% '!$ +&,! !7"! 8= 0 ?0
I%;!%+= '!;!' !7"! 8= 0 ?0
I%;!%+= "+ !7"! 8= 0 ?0
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P7"+&;&+= &%"!$! 8= + 2'
S*$"! 7+&'&B$+&% !7"! 8= 10 ?0
O% +&,! !'&;!= &,*;! + 95
F $ +$+ $%= $%&$+&% "$% *&" 7* +#& $&B!% *#&'*#= $% +$+ '"$' &,*;!,!%+
3&+#&% $ 3+$+&%. T#& &%&+&$+&;! "$% 8! 7&! +#7# 8= $ +!$, '!$! 3&+# +#! "*!$+&%
2 +#! ,!,8!. W&+# 7"# $&B!% &%&+&$+&;! &+ & #*! +#$+ 7"# &%&+&$+&;! 3&'' !;!'* $
"7'+7! 2 "%+&%7$' &,*;!,!%+ $% +$%$&$+&% +#$+ =&!' !7'+ &% +!, 2 *7"+&;&+=
&,*;!,!%+.
P"OB&EM IDE$TIFI'!TIO$
T#! 2&+ $&B!% &,*'!,!%+&% *&%"&*'! & + &!%+&2= +#! *8'!,. W#!!;! $ *8'!, $&!
+#!! & , 2 &,*;!,!%+. O%"! =7 &!%+&2= +#! *8'!, !;!=%! "%"!%! 3
+3$ $ 7&+$8'! '7+&% $% $2+! 8$&%+,&% =7 *&" +#! 8!+ '7+&% + &,*'!,!%+.
I!%+&2=&% +#! *8'!, $% 3&% +3$ $ '7+&% #7' ,$! +#! 48 !$&! !'&,&%$+!
$"+&;&+&! +#$+ $! 3$+!27' ,$! +#! 48 $2! $% ,! *7"+&;! $% &,*;! +#! 7$'&+= 2
+#! *7"+.
T 8! ,+ !22!"+&;! $&B!% ,7+ *!$+! 3&+# ,! *&%"&*'! &% *'$"!:
T#! *"! ,7+ !;';! 8= $7$' &,*;!,!%+ $+#! +#$% $&"$' "#$%!
I,*;!,!%+ ,7+ 8! 8$! % !;$'7$+&% 2 *"! *!2,$%"!
H7,$% !7"! $! +#! ,+ &,*+$%+ ",*$%= $!+
U! $ *8'!, ';&% $**$"# +#$+ 8!;! #3 +#! 3 *"! *!$+! 7%";!
3$+! !%!$+! &!$ 2 #3 + !'&,&%$+! 3$+! $% ,$! &,*;!,!%+
U! ,!$7!,!%+ + !"&8! +#! &B! 2 +#! *8'!, $% +#! !22!"+ 2 +#! &,*;!,!%+
$ '!$%&% %%-47,!%+$' %%-8'$,&% (8!"$7! 8'$,&% & 3$+!27') $**$"# $% &%+!%+
3&'' $''3 +#! !-!@$,&%$+&% 2 +#! $7,*+&% +#$+ !7'+! &% +#! "7!%+ *"!
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I% ! + ,$! &,*;!,!%+ &% 87&%! *!$+&% *"!! #$;! + 8! ,!$7!. O%'=
3#!% +#!! $! *!"&! +$%$ 2 !$"# 3! *"! $% ,$"#&%! 3&'' "#$%! 2 +#! 8!++!
8! *&8'!. T#! $&B!% *&%"&*'! & 8$! % +#! 2$"+ +#$+ ,$'' &,*;!,!%+ '!$ + '$!
!3$ 2 $% $%&B$+&%.
A2+! &!%+&2=&% +#! *8'!, *$+&"&*$%+ &;&! &+ &%+ ,$''! ",*%!%+ +#$+ "$% #$;!
&%&;&7$' '7+&% +$+&% 3&+# +#! !$&!+ "#$%! +#$+ "$% 8! &,*'!,!%+!. M$&% ,$''
"#$%! &%"!$! +#! *&8&'&+= 2 7""! $+ $ 2$&'= 7&" *$"!. T#! *&,$= $&, #7' 8! +
,$! "#$%! +#$+ $! '%-'$+&% $% 7+$&%$8'!.
Te 5.4e !." eee" *5 !./e"
M$%$!,!%+ +!$,3
I%"!$! '$8 !*%&8&'&+&!
I%"!$! ,$%$!,!%+ ,$'!
7$'&+= "&"'!
M$%$!,!%+ 7!+&% 2 '$8 &,*;!,!%+
ASSIGNING OF 8IFFERENT PARTS TO TEAM MATES
A2+! +#! !!* $%$'=& 2 +#! $&%! ,$"#&%! +#! +!$, ,$+! !"&! + +$! 7*% +#!&
!*!"+&;! $!$ 2 +#! ,$"#&%! + $%$'=B! $% 2&% 7+ &2 +#!! & $%= $8%,$'&+= &% +#! $,!.
E$"# +!$, ,$+! & $&%! $ &22!!%+ $!$ 2 +#! ,$"#&%! +#$+ +#! 3#'! 2 +#! ,$"#&%! &
";!!.
NOTING 8OWN THE PROBLEMS FOR TROBLESHOOTING
T$*#be**."9& $ 2, 2 *8'!, ';&% 2+!% $**'&! + !*$& 2$&'! *7"+ *"!!. I+ & $
'&"$' =+!,$+&" !$"# 2 +#! 7"! 2 $ *8'!, +#$+ &+ "$% 8! ';! $% +#! *7"+
*"! "$% 8! ,$! *!$+&%$' $$&%. T78'!#+&% & %!!! + !;!'* $% ,$&%+$&% ",*'!@
=+!, 3#!! +#! =,*+, 2 $ *8'!, "$% #$;! ,$%= *&8'! "$7!. T78'!#+&% & 7! &%
,$%= 2&!' 7"# $ !%&%!!&% =+!, $,&%&+$+&% !'!"+%&" $7+,+&;! !*$& $% &$%+&"
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,!&"&%!. A2+! +#! $%$'=& 2 +#! $&%! ,$"#&%! +#! *8'!, 2 +#! ,$"#&%! $! %+! 3% 2
+78'!#+&%.
FIN8 THE ROOT CASE OF THE PROBLEM
R** ,!#e !"!%.(RCA) & $ ,!+# 2 *8'!, ';&% +#$+ +&! + &!%+&2= +#! + "$7! 2 2$7'+
*8'!, +#$+ "$7! *!$+&% !;!%+.
RCA *$"+&"! +&! + ';! *8'!, 8= $++!,*+&% + &!%+&2= $% "!"+ +#! + "$7! 2 !;!%+ $
**! + &,*'= $!&% +#!& =,*+,. /= 2"7&% "!"+&% % + "$7! *8'!, !"7!%"!
"$% 8! *!;!%+!.
A2+! %+&% 3% $'' +#! *&%+ +#$+ #$;! + 8! 3! 7*% +#! + "$7! 2 +#! *8'!,
#$;! + 8! %+! 3% +#$+ 7&+$8'! '7+&% "$% 8! %! + ,$! +#! ,$"#&%! *8'!, 2!!.
BRAIN STORMING
/$&%+,&% & $ 7* &%&;&7$' "!$+&;&+= +!"#%&7! 8= 3#&"# !22+ $! ,$! + 2&% $ "%"'7&%
2 $ *!"&2&" *8'!, 8= $+#!&% $ '&+ 2 &!$ *%+$%!7'= "%+&87+! 8= &+ ,!,8!(). I+ ,$=
&,*;! "''$8$+&% $% &%"!$! +#! 7$%+&+= 2 &!$ $% & !&%! +#$+ $'' $++!%!! *$+&"&*$+!
$% % &!$ $! !4!"+!. T#! *"! 8!&% 3&+# $ 3!''-!2&%! +*&". E$"# *$+&"&*$%+ 8$&%+,
&%&;&7$''= +#!% $'' +#! &!$ $! ,!! %+ %! '$! &!$ ,$*. D7&% +#& "%'&$+&% *#$!
*$+&"&*$%+ ,$= &";! $ ",,% 7%!+$%&% 2 +#! &7! $ +#!= #$! +#! ,!$%&% 8!#&% +#!&
&!$. D7&% +#& #$&% %!3 &!$ ,$= $&! 8= +#! $"&$+&% $% +#!= $! $! + +#! ,$* $ 3!''.
O%"! $'' +#! &!$ $! "$*+7! +#! 7* "$% *&&+&B! $% +$! $"+&%.
D7&% +#! 8$&%+,&% !&% +#! 8!+ '&+ 2 *&%+ $! 4++! 3% +#$+ +#$+ +#! 8!+ *&8'!
,!+# #7' 8! $*+!.
SELECTION OF BEST SITABLE I8EA
A2+! +#! 8$&%+,&% !&% +#! 8!+ *&8'! ,!+# + &,*'!,!%+ $&B!% $! !'!"+! 2,
!$"# $!$ 2 +#! ,$"#&%!.
8ISCSSION WITH THE HEA8 OF THE 8EPARTMENT
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A2+! +#! !'!"+&% 2 +#! 8!+ *&8'! &!$ + &,*'!,!%+ &+ #$ + 8! &"7! 3&+# +#! #!$ 2
+#! !*$+,!%+ + "%2&, +#! "!"+%! $% 87%$&! 2 +#! $&B!% + 8! &,*'!,!%+!.
IMPLEMENTATION OF THE SELECTE8 I8EA : KAI;EN
A2+! +#! &"7&% 3&+# +#! #!$ 2 +#! !*$+,!%+ +#! &,*'!,!%+$+&% 2 +#! $&B!% & %!.
ORGANI;ATION BENEFITS FROM THE PROECT
W &,*;!,!%+:
$&B!% +$! $ "%+&%7 '% +!, ,!+# + &,*;! $ =+!,. T#& & 8!"$7! $&B!% "%&!
87&%! *7"+&;&+= $ $ *"! 3#&"# "%+&%7! + 7%2' 3&+# +&,!. T#! !,*#$& 2 +#& +#!!2!
#!'* + 8!++! +#! !'$+&% 2 *!*'! &% +#! 3*'$"!.
P,+! 3!'' 8!&% 2 !,*'=!!:
W&+# $&B!% $'' !,*'=! $! !%"7$! + 8!++! +#!,!';! 8!"$7! +#!= $'' +$! *$+ &% !"&&%.
T#& &% 2 !,*#$& ,$! +#! ",*$%= $**$"# ,! &!%+! +3$ 3!'2$! 2 $'' +#!&
!,*'=!!. I+ !!%+&$''= **! +#$+ $% !,*'=!! 3# & 3!'' $% #$**= 3&'' "%!7!%+'= 8! $
*7"+&;! !,*'=!!.
P;&! "'!$% 3&% !%;&%,!%+:
W&+# $&B!% $% !,*'=!! +$! "$! 2 #& ,$"#&%! 3#&"# &%;';! &+ "'!$%&% $% '78&"$+&% $"+&;&+&!.
E,*'=!! "$% 2&% &22!!%+ $8%,$'&+&! &% +#!& !*!"+&;! ,$"#&%!. /= "!"+&% +#!!
$8%,$'&+&! 27+7! !2!"+ "$% 8! *!;!%+!.
/!++! ,$&%+!%$%"!:
A% *!$+ %3 #& ,$"#&%! 3!'' &2 #! +$! "$! 2 #& ,$"#&%! #&,!'2 ,$&%+!%$%"! 2 +#!,$"#&%! 3&'' 8! 7* + ,$. T#& !7"! +#! ,$&%+!%$%"! "+ 2 +#! $%&B$+&%.
L! 3$+$!:
$&B!% !7"! 3$+! &% $!$ 7"# $ &%;!%+= 3$&+&% +&,! +$%*+$+&% 3! ,+&% !,*'=!!
&'' ;! *7"+&% !@"! 7$'&+= $% &% *"!!.
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O+#! $;$%+$! $!:
I% $&B!% *8'!, $! **+7%&+&! + &,*;!
O*!$+ !$"+&% $! 8!"$7! +#!= #$;! 8!!% &%;';! $% &%2,!.
C+ $% &%;!+,!%+ !7"!
C!$+! $% $+,*#!! 3#!! !,*'=!! 7!+&% $! ;$'7!
I,*;! 7$'&+= $2!+= "+ +7"+7! !'&;!= !%;&%,!%+ +#7#*7+ $% "7+,! !;&"!.
LIMITATIONS
C$7! &+78$%"! + *!$+.
I,*;!,!%+ 3&'' 2$'' $ +&,! ! 8=. O%"! +#! ,$% *8'!, $! ';! %'= '&++'! %! !,$&%.
S+$22 3&'' $' 8!",! '! ,+&;$+!.
S,! +&,! !,*'=!! %+ 3$%+ "#$%!.
I+ "$% 8! !@*!%&;! $% "$% +$! +&,!. $&B!% & ,! 7!27' !$'= % &% $ P.L.C +#!3&! &+ 3&'' %'= '3 3% !"'&%! $% %+ +* &+.
M$&%+$&%&% ,,!%+7, %"! +#! &%&+&$' 2&BB #$ %! 7+ 2 +#! *"!!&%.
G!++&% *!*'! + +#&% &% +#! '% +!,.
T ,7"# &%;';!,!%+ %!!! 2, ,$%$!,!%+. I+ & #$ 3 87+ ,$%$! 3 $'!$=.
T#! &22&"7'+&! &% !++&% +$+!.
T#! +&,! &%;!+,!%+ 2 +$+&% $% !!*&% &% $%= "%+&%77 &,*;!,!%+ &%+&$+&;!.