WebLEM Update:How to Apply the

Work Activity Method for Labor

CalculationsBy: Tim Moormeier and Ron King

WebLEM Committee MembersWebLEM Committee Members

• Kevin Daubendiek – Humphrey Company, Houston, TX

• Paul DeBella – DeBella Mechanical, Santa Clara, CA

• Bob Durr – Durr Mechanical Construction, New York, NY

• Andrew Hosler – Performance Mechanical Inc, Pittsburg, CA

• Ron King – Trimble MEP, Toronto, ON• Patrick Reilly – John W. Danforth Company,

Buffalo, NY• Tim Moormeier – U.S. Engineering Company,

Kansas City, MO • Nick Nikpourfard – Mechanical Contractors

Association of America, Rockville, MD

• Kevin Daubendiek – Humphrey Company, Houston, TX

• Paul DeBella – DeBella Mechanical, Santa Clara, CA

• Bob Durr – Durr Mechanical Construction, New York, NY

• Andrew Hosler – Performance Mechanical Inc, Pittsburg, CA

• Ron King – Trimble MEP, Toronto, ON• Patrick Reilly – John W. Danforth Company,

Buffalo, NY• Tim Moormeier – U.S. Engineering Company,

Kansas City, MO • Nick Nikpourfard – Mechanical Contractors

Association of America, Rockville, MD

What were some of the driving forces which lead to the development of this new

method of laboring?

What were some of the driving forces which lead to the development of this new

method of laboring?

• Inability to separate labor accurately into shop vs field

• Inability to account for labor associated with back to back fittings

• Inability to break down all labor components of a joint

• Better cost control of labor activities in both the shop or field

• Inability to separate labor accurately into shop vs field

• Inability to account for labor associated with back to back fittings

• Inability to break down all labor components of a joint

• Better cost control of labor activities in both the shop or field

How do we do it today?How do we do it today?

• We establish shop vs field labor hours by:• Percentage method• Diameter inch method

• Account for back to back fittings by applying a correction factor

• Currently no way to break down the components of the joint

• Some have improvised by determining a “Cap” equals one joint

• We establish shop vs field labor hours by:• Percentage method• Diameter inch method

• Account for back to back fittings by applying a correction factor

• Currently no way to break down the components of the joint

• Some have improvised by determining a “Cap” equals one joint

What does a labor unit presently include?

What does a labor unit presently include?

• Example: 6” CS, Std Wt, Buttweld, LR 90° Elbow. The WebLEM states 6.29 hours, which includes:• Receiving, unloading, stockpiling, distributing• Joining method

• Type of connection – Buttweld• Qty of joints – 2• Type of material – Carbon Steel• Wall thickness – Standard Weight

• Example: 6” CS, Std Wt, Buttweld, LR 90° Elbow. The WebLEM states 6.29 hours, which includes:• Receiving, unloading, stockpiling, distributing• Joining method

• Type of connection – Buttweld• Qty of joints – 2• Type of material – Carbon Steel• Wall thickness – Standard Weight

What does a labor unit presently include (Cont)?What does a labor unit

presently include (Cont)?• “Normal” pressure testing – 1.5 X OP• Installation or erection• Note: The joint and installation make up

the bulk of the unit

• “Normal” pressure testing – 1.5 X OP• Installation or erection• Note: The joint and installation make up

the bulk of the unit

What’s the Challenge?What’s the Challenge?

• No way to account for back to back fittings other than applying a correction factor

• No way to establish meaningful hours for the fabshop other than applying a percentage or doing a diameter inch calc

• No way to establish labor hours for components of the joint:• Cut & Bevel• TIG Root• Joint (buttweld)• Hydotest• Preheat/Postweld heat treat• Etc.

• No way to account for back to back fittings other than applying a correction factor

• No way to establish meaningful hours for the fabshop other than applying a percentage or doing a diameter inch calc

• No way to establish labor hours for components of the joint:• Cut & Bevel• TIG Root• Joint (buttweld)• Hydotest• Preheat/Postweld heat treat• Etc.

What could we do differently?What could we do differently?

Break down the labor units into tasks such as:• Cut & Bevel• Tig Root• Purge• Preheat/Post Weld Heat Treat• Handling of Pipe, Fittings, Flange, Valve, etc• Bolt-Up• Hydrotest

Break down the labor units into tasks such as:• Cut & Bevel• Tig Root• Purge• Preheat/Post Weld Heat Treat• Handling of Pipe, Fittings, Flange, Valve, etc• Bolt-Up• Hydrotest

What should we call it?What should we call it?

• The present method of laboring has been named:

“Component Method”• The new method for establishing labor hours for

each task has been named

“Work Activity Method”

• The present method of laboring has been named:

“Component Method”• The new method for establishing labor hours for

each task has been named

“Work Activity Method”

So how does the Work Activity Method work?

So how does the Work Activity Method work?

For the same 6” CS Std Wt BW 90° Elbow, we now have these activities:• 6” CS Std Wt Flame Cut & Bevel (single operation)

• 0.40 x 2 = 0.80 Hours

• 6” CS Std Wt Buttweld• 2.48 x 2 = 4.96 Hours

• 6” CS Std Wt LR 90° Elbow Installation• 0.41 x 1 = 0.41 Hours

• Total using the Work Activity Method = 6.17 Hours (excluding hydrotest)

• Total using the Component Method = 6.29 Hours

For the same 6” CS Std Wt BW 90° Elbow, we now have these activities:• 6” CS Std Wt Flame Cut & Bevel (single operation)

• 0.40 x 2 = 0.80 Hours

• 6” CS Std Wt Buttweld• 2.48 x 2 = 4.96 Hours

• 6” CS Std Wt LR 90° Elbow Installation• 0.41 x 1 = 0.41 Hours

• Total using the Work Activity Method = 6.17 Hours (excluding hydrotest)

• Total using the Component Method = 6.29 Hours

Let’s look under the hood!Let’s look under the hood!

www.weblem.org Changeswww.weblem.org Changes• Home page change to promote new Work Activity

Method• Video and Handouts

• Introduction• Proper Use of the LEM• Basis Assumption• Correction Factors• Addition of the Piping Systems Folder

• Folder reorganization within the Piping Systems

• HVAC Hook-Up• Instrumentation• Misc Labor Operations

• Home page change to promote new Work Activity Method• Video and Handouts

• Introduction• Proper Use of the LEM• Basis Assumption• Correction Factors• Addition of the Piping Systems Folder

• Folder reorganization within the Piping Systems

• HVAC Hook-Up• Instrumentation• Misc Labor Operations

www.weblem.org Changes (cont.)

www.weblem.org Changes (cont.)

• Plumbing Equipment• Plumbing Hook-Up• Treatment Plant Equipment

• Plumbing Equipment• Plumbing Hook-Up• Treatment Plant Equipment

www.weblem.org Changes (cont.)

www.weblem.org Changes (cont.)

• New folders containing the Work Activity Method items• Bolt Up• Cut & Bevel• Drilling Holes• Fillet Welds• Fitting Handling & Installation• Flange Handling & Installation• HVAC Specialties• Hydrotesting• Joints• Layout & Flame Cutting• Machining Inside of Pipe or Fitting (Counter Boring)

• New folders containing the Work Activity Method items• Bolt Up• Cut & Bevel• Drilling Holes• Fillet Welds• Fitting Handling & Installation• Flange Handling & Installation• HVAC Specialties• Hydrotesting• Joints• Layout & Flame Cutting• Machining Inside of Pipe or Fitting (Counter Boring)

www.weblem.org Changes (cont.)

www.weblem.org Changes (cont.)

• New folders containing the Work Activity Method items (cont)• Nipples• Pipe Handling & Installation• Plumbing Specialties• Preheat• Purge• Stress Relieving• Valve Handling & Installation

• New folders containing the Work Activity Method items (cont)• Nipples• Pipe Handling & Installation• Plumbing Specialties• Preheat• Purge• Stress Relieving• Valve Handling & Installation

Now Let’s See Some Examples!

And What This Means To Me?

Now Let’s See Some Examples!

And What This Means To Me?• Let’s compare the following:• Component Method style of takeoff• Work Activity Method style of takeoff to

precisely determine the labor required

• Let’s compare the following:• Component Method style of takeoff• Work Activity Method style of takeoff to

precisely determine the labor required

Take this coil hookup for example

Take this coil hookup for example

Take this Isometric Drawing for example

Take this Isometric Drawing for example

So now it’s possible!So now it’s possible!

• No need to adjust for back to back fitting situtations

• Precisely account for all labor activities in the shop vs field

• Ability to calculate all activities related to the joint

Bottom line; The Work Activity Method allocates the labor hours associated with the activities very accurately

• No need to adjust for back to back fitting situtations

• Precisely account for all labor activities in the shop vs field

• Ability to calculate all activities related to the joint

Bottom line; The Work Activity Method allocates the labor hours associated with the activities very accurately

What if the WAM method just isn’t for me?

What if the WAM method just isn’t for me?

• “I don’t worry about shop vs field or counting the joints…….”

• “I just want to take off using the same method as in the past; counting widgets……..”

• No Problem!!• Continue performing takeoff using the

Component Method just as you’ve done in the past

• “I don’t worry about shop vs field or counting the joints…….”

• “I just want to take off using the same method as in the past; counting widgets……..”

• No Problem!!• Continue performing takeoff using the

Component Method just as you’ve done in the past

But if the WAM Method IS for you

But if the WAM Method IS for you• You can start using this method immediately

• Remember to examine your labor productivity factors to account for this new method!!! You can’t use the same factors as used with the component method!!!

• Be sure to read the Introduction, Proper Use of the LEM and Basic Assumptions

• Visit each of the folders on the WebLEM contained within the “Work Activity Method” to familiarize yourself and don’t forget to read any footnotes

• Start producing very precise shop vs field estimates immediately

• WebLEM committee asks for your feedback

• You can start using this method immediately• Remember to examine your labor productivity

factors to account for this new method!!! You can’t use the same factors as used with the component method!!!

• Be sure to read the Introduction, Proper Use of the LEM and Basic Assumptions

• Visit each of the folders on the WebLEM contained within the “Work Activity Method” to familiarize yourself and don’t forget to read any footnotes

• Start producing very precise shop vs field estimates immediately

• WebLEM committee asks for your feedback

WebLEM Committee UpdateWebLEM Committee Update• Formulating more WAM labor units• Cast Iron No-Hub, Copper Sweat, PVC DWV and

Pressure, etc.

• Reviewing the plastics section• Reviewing saddles, stub-ins and nozzle

welds• Formulating Aquatherm labor units• Review “Quick Vic” coupling labor units

• Formulating more WAM labor units• Cast Iron No-Hub, Copper Sweat, PVC DWV and

Pressure, etc.

• Reviewing the plastics section• Reviewing saddles, stub-ins and nozzle

welds• Formulating Aquatherm labor units• Review “Quick Vic” coupling labor units

Has Delivered!