WEB 05 MPM-100 monitor tutorial.pdf
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Transcript of WEB 05 MPM-100 monitor tutorial.pdf
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Alber Training and EducationProduct Tutorial
MPM-100
Battery Diagnostic System
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Tutorial Topics What is an MPM-100?
How Does an MPM-100 Work?
Application
Wire and cable harnesses Power supply requirements
OptionsAlarms
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What is an MPM-100? The Alber MPM-100 is a complete battery
diagnostic system well suited for a variety ofmonitoring applications
The MPM-100 can measure and store thefollowing data
Cell voltage Battery voltage Cell resistance
Ambient and electrolyte temperature Discharge current Float current Battery discharge data
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How Does the MPM-
100 Work? The MPM-100 is permanently connected to
a battery via sense lead wiring describedlater in this tutorial
The MPM-100 continuously scans key
operating parameters for unacceptabledeviations from defined limits
When a threshold is exceeded, the MPM-100 can be programmed to alert the userwith a number of reporting methods
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MPM-100 Front View
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MPM-100
Applications Telecommunications, utility substations,
power generating stations, generatorstarting, emergency lighting
Designed to monitor batteries from 12 to
120 volt systemsAbsolute maximum input 150 volts
100 channel input maximum (NiCad) 24 cells max per string (lead-acid)
4 strings maximum in parallel
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MPM-100 Standard Unit
Capability MPM-100 standard unit capability
60 cells 1 Intertier cable resistance measurement
1 Temperature
Option 4 Discharge current when 4 strings are monitored
Option
8 digital inputs System and parameter alarms
4 Float current when 4 strings are monitored
Option
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MPM-100 Capability with
Optional Expansion Module Capability to monitor 1 string of 100 NiCad cells
or 4 strings of up to 24 lead-acid cells 8 Intertier cable resistance measurements
8 Temperatures
4 Discharge currents
Option
16 digital inputs System and parameter alarms
4 Float currents
Option
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Wire and Cable Harnesses
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Wiring and Cable
Harness InstallationAll field wiring is installed on-site by the
contractorVoltage sense leads are terminated based
on the job-specific requirements Number of cells monitored
Wiring is typically distributed throughoutthe battery with the use of Panduittm orother similar plastic channel system
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Wire and Cable Harnesses and
Management
Panduit tm Wire Management Channel
Monitor-end Sense Lead Harness
Battery-end Sense Lead Harness
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Wire and Cable Harnesses Sense
Lead TerminationA prefabricated sense lead pigtail is
supplied assembled and requires the useof an in-line splice to terminate it to thesense lead harness
Each cell has a voltage sense lead as wellas an intertier sense lead
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Wire and Cable
Harnesses Terminating the sense leads to the battery requires the
use of one or more types of quick connect fasteners
Tab washers are one of several methods employed toproperly terminate a sense lead to a cell
Additional methods include post clips, c-clamps
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Quick Disconnect
Fasteners
C-clamp .75 Post Clip 1.75 Post Clip
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Tab Washer
Placement
Example of Single Tab Washer Use
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C-Clamp Placement
C-Clamp for Sense and Resistance Test Leads
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Resistance Test Leads Carry the test current the monitor uses to
make resistance measurements These leads must be assembled on-siteAnderson quick connect
Fuse holder Ring terminal
AWG #12 red wire supplied
Drawings contained in the installationmanual detail how the leads areassembled
R i t T t L d F
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Resistance Test Lead Fuse
Protection
Crimp Required
Resistance Test Lead
R i t T t
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Resistance Test
Lead Assembly24
Bulk AWG #12 Wire
Supplied
Anderson Connector
Terminated at the MPM
Ring Terminal
Terminated at the
Battery
Fuse Protection
Provided on Each Lead
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When sense and resistance test leads are used on the same post, the resistance
test lead must be terminated closest to the battery post
Resistance Test Lead
Termination
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MPM-100 Power SupplyRequirements
00
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MPM-100 Power
Supply Requirements The MPM-100 can be powered 3 ways
1. An MPM monitoring a 48 volt or lower battery is
powered directly from the battery 2. An AC power adapter plugged into protected power
source (standard)
3. An optional internal DC-DC converter with powersupplied from the battery
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Options
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Option Choices The MPM-100 can be fitted with several
options which may be part of yourinstallation Discharge current
Shunt CT
Float current
TemperatureAdditional digital inputs
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Discharge Current Option Discharge current measurement with a CT
Hall effect devices
1000+ amp CT 600 amp CT
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Float Current Option Float current measurement
The float current option uses a Hall effect CT
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Float Current Option
Float Current Probe Float Current Probe Interface
Temperature Sensor
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Temperature Sensor
Option Temperature sensors are field-wired to the
wiring harness connections defined in thesystem drawings
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Temperature Sensors
Ambient Temperature Sensor
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Digital Input OptionAvailable only when the expansion board
is installed 8 digital inputs are provided in addition to the
standard inputs
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Alarms
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Alarms The MPM-100 provides two sets of form-c dry
contacts for local alarm functions
System alarm
Parameter alarm
One or more specific parameters can be selectedto cause the Parameter alarm to annunciate bychanging the settings in the BMDM software
Alarm Remote
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Alarm Remote
Reporting The MPM-100 can be programmed to
remotely report alarms based upon theuser requirements
Paging and short messaging
Fax
Email
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Technical Assistance Product support is available Monday-Friday,
8:00a.m.-5:00p.m. ET
Main Phone 954-623-6660
Email support [email protected]
Web www.alber.com Downloads
User manuals
Installation instructions Product literature and more
Service Bulletins
mailto:[email protected]://www.alber.com/http://www.alber.com/mailto:[email protected] -
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Sales AssistanceAlber Sales Team
3103 N. Andrews Ave. ExtensionPompano Beach , FL 33064
Phone 954-623-6660 or 800-851-4632
Email [email protected]
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More Tutorials from Alber Please visit our website at
www.alber.com/training for additional tutorialsabout monitoring products and software
Battery monitoring theory
Monitoring system basics BDS-40 monitor
BDS-256 monitor
MPM-100 monitor Battery monitor data manager software
http://www.alber.com/traininghttp://www.alber.com/training