We Keep the World in Motion. · 2016-06-06 · Page 4 We Keep the World in Motion. Oil & Gas Profit...
Transcript of We Keep the World in Motion. · 2016-06-06 · Page 4 We Keep the World in Motion. Oil & Gas Profit...
May 2016
We Keep
the World
in Motion.
Business Unit Oil & Gaswww.elinmotoren.at
Page 2 We Keep the World in Motion.
Oil & GasWhy to use ELIN Motoren?
High Reliability
Low Life Cycle Cost
High Efficiencies
Flexible Order
Processing
Global Player
Over 120 Years
of Experience Worldwide References
Worldwide Services
Customer Designed
Solutions
ISO 9001
certified
ATEX certified
Modern Test Field
High Quality
Sustainable
Development
Innovation
Skilled
Technical
Staff
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Your motor will be manufactured in..
GERMANY
AUSTRIA … in one of Europe’s most modern motor- and generator
manufacturing sites! A certified quality production!
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Oil & GasProfit from our Experience in Following Sectors
Oil & Gas Applications
• Air or water cooled asynchronous and slip ring motors for oil & gas
_(upstream, midstream, downstream applications)
• Air separation units
• Petro chemistry
• Extruder (medium voltage)
• Explosion proof applications (Ex n, e, p)
• Gas compressors (Transport or Process)
• Oil pumps
Sustainable Technologies Applications
• Heat/Cooling pumps
• Waste water aeration
• LNG applications
• H2, Methan, Ethan reforming
• CCS (Carbon Capture Storage)
Application: underground gas storage
16,5 MW, inverter driven, 97,8% eff. ATEX Ex-p design
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Oil & GasCustomers Advantage with ELIN Products
20MW, 98,1% efficiency,
Start up current: 4x FLC
• Optimized motor design according to customer specification
• Low starting current
• High acceleration torque
• Low voltage drop on grid
• Highest application/system efficiencies (e.g. 20MW: 98,1%)
• Lowest vibration levels for safe operation with compressors
•European quality in design and materials
• Experience in retrofit projects
• Service network all over the world
Customer advantages for complete drive train when using ELIN motors:
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Oil & GasExperiences in Special Starting Conditions
Start up via soft starter (Russia)
Customer specific starting conditions for different grid data:
• ELIN designs special motors for weak grids and difficult network data
• Low starting current
• High acceleration torque
• Low voltage drop on grid
• Further starting options
• Liquid starter (stepless)
• Oil-cooled Rheostat starter (stepped)
• Autotransformer
• Soft starter (electronic)
• Soft starter (FCMA)
• Starting inverter
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Oil & GasAdvantages for Inverter Driven Motors
Inverter driven motors acc. API670, 97,8%eff.,
ATEX Ex-p, GOST- U certified
ELIN Motors match with nearly any MV inverter:
• High reliability in case of long term references
•Highest system efficiencies in defined speed ranges
• Low life time cycle costs and less maintenance
• Exp motors used with inverters in hazardous areas
• Ideal controlability in mid- and downstream applications
• Low stress on grid in case of low starting current
• Mechanical soft start for complete drive train
• Low spin operation to avoid mechanical deformation of
the shaft
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Oil & GasExplosion Protection
Motors for hazardous areas
EEx nA solution applicable for zone 2
EEx p pressurized housing applicable for zone 1 and zone 2
EEx e increased safety applicable for zone 1 and zone 2
up to 6,6kV for Gas Group IIB
ELIN Motoren GmbH is certified to
produce motors according to the
ATEX regulations.
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Oil & GasMotor Types & Cooling Method - AIR
HKGHKR/
HRR
HKL/
HRL
CODE IC411 IC511 IC611 IC01(IP23)
HKJ/
HRJ
HK_/
HR_
moreover *
e.g.
Forced cooling &
channel connection
for air inlet
and air outlet
Motor TypeSquirrel cage
Slip ring
Power (based on 4-pole)Squirrel cage
Slip ring2.2 MW
8.0 MW
6.0 MW
18.0 MW
12.0 MW
30.0 MW
15.0 MW
30.0 MW
15.0 MW
Voltage
0.4 – 11.0 kV 0.4 - 15 kV 0.4 - 15 kV 0.4 - 15 kV 0.4 - 15 kV
* The mentioned examples are a general overview about our products. We certainly will offer customer specific applications and requirements.
Squirrel cage
Slip ring
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Oil & GasMotor Types & Cooling Method - WATER
MKH/
HCZ
Code IC81W(ICW37A81)
Motor Type
Power (based on 4-pole)
2.5 MW
1.5 MW
Voltage
0.4 -15 kV 0.4 -11.0 kV
HKM/
HRM
30.0 MW
20.0 MW
Low Voltage
High Voltage
Water jacket cooled(IC3A0W7)
Motor Type
Power (based on 4-pole)
Voltage
Squirrel cage
Slip ring
Squirrel cage
Slip ring
Squirrel cage
Slip ring
Squirrel cage
Slip ring
Squirrel cage
Slip ring
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Oil & GasProduct range
Surface Cooled Motors IC411
200 kW up to 2,500 kW
Water Cooled with Heat Exchanger
600 kW up to 30,000 kW
Slip Ring Motors
500 kW up to 20,000 kW
Tube Cooled Motors IC511
200 kW up to 8,000 kWAir Cooled Motors IC611
500 kW up to 15,000 kW
Water Jacket Cooled Motors
350 kW up to 2,500 kW
Air
Co
ole
d M
oto
rsW
ate
r C
oo
led
Mo
tors
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Oil & GasReferences
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• Type: HKM-171 E02
• Power: 5,300 kW
• Voltage: 6,000 V
• Cooling: Air- Water Cooled
• Quantity: 3
• Application: Turbo Compressor
Cameron
5R3MSG4G/30
• Highlight: Smoothness of
running
Max. Shaft peak to
peak level: 38 µm
Balancing quality G
0.8
Oil pump at NDE
Exp IIB T3, Zone 2
Starting current with
soft starter 3 x Ia
Project: GEA TECHNOFRIGO / „Krasnodar“
Location: Krasnodar, Russia
Year: 2010
We Keep the World in Motion.Page 14
• Type: HKM171E14
• Power: 2,000 kW
• Voltage: 6,600V
• Cooling: Air/Water
• Quantity: 1
• Application: Compressor for LNG
application
• Highlight: Exp IIB T3, Zone1
DNV certified
installation of motor
not in line with the
ship (longitudional)
special offshore
bearing design
Project: Burckhardt C./ „ GDF“
Location: worldwide
Year: 2014
We Keep the World in Motion.Page 15
• Type: HKL-180 Z02
• Power: 6,600 kW
• Voltage: 10,000 V
• Cooling: Air/Air
• Quantity: 2
• Application: Oilpump
• Highlight: Ex II 3G Ex pz e ib
IIC T3 Gc
Ambient -40° till +40°C
High level of
auxiliaries
Converter operation
speed range 800 till
3000 rpm
Project: Ruhrpumpen / “Kaztransoil“
Location: Kasachstan
Year: 2015
We Keep the World in Motion.Page 16
• Type: HKM-163 D04
• Power: 2,770 kW
• Voltage: 10,000 V
• Cooling: Air/ Water
• Quantity: 1
• Application: MAN Compressor
• Highlight: Exp IIB T3, Zone2
Pfisterer connection in
MTB
All terminal boxes and
pipings in stainless
steel
High level of
auxiliaries
Project: MAN / BASF „LUHYCLO“
Location: Germany
Year: 2013
We Keep the World in Motion.Page 17
• Type: HRM-080 C04
• Power: 7,850 kW
• Voltage: 6,000 V
• Frequency: 60 Hz
• Cooling: Air/Water
• Quantity: 3
• Application: Turbo Compressor
Siemens
• Highlight: KOSHA Design
Exp IIC T3 Zone2
Design
Brush lifting device
Start via liquid starter
Project: Siemens / „POSCO Korea“
Location: Korea
Year: 2012
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• Type: MCZ-545 N04
• Power: 1,400 kW
• Voltage: 690 V
• Cooling: Water Jacket cooled
• Quantity: 3
• Application: Reciprocating
compressor
• Highlight: DNV Certified
Double shaft end
IM2202
Flange mounted
Operation on
seismic research ship
Project: LMF / „Western GECO“
Location: all over the world
Year: 2012
We Keep the World in Motion.Page 19
• Type: HKR-110 Z02
• Power: 3,075 kW
• Voltage: 6,600 V
• Cooling: Air
• Quantity: 3
• Application: Turbo Compressor
• Highlight: Exp II A T3
Low noise level at
2-pole Motor 83 dB(A)
Starting current
4.4-times FLC
Project: MAN / „Rasfuel“
Location: Qatar
Year: 2005
Courtesy of MAN Turbo
We Keep the World in Motion.Page 20
• Type: HKR-112 Z16
• Power: 1,680 kW
• Voltage: 6,000 V
• Cooling: Air/Air
• Quantity: 2
• Application: LMF Compressor
• Highlight: 373 rpm (16-poles)
Exe IIB T3 Zone2
Frame size 1250mm
High load interia
3500kgm²
High starting torque
0,95xFLT
IPS Standard
(Iranian Petroleum
Standard)
Project: LMF/“Sarvestan and Saadat Abad Oil Field“
Location: Iran
Year: 2011
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• Type: HKL-180 D02
• Power: 6900 kW
• Voltage: 6300 V
• Frequency: 50 Hz
• Speed: 2984 rpm
• Cooling: Air/ Air cooled
• Quantity: 2 pieces
• Application: Compressor
• Highlight: Exp IIB T3 Zone 2
ambient temp
-30 up to +55°C
start up via soft starter
starting current:
2,5xFLC
low shaft vibration
below 35µm
Project: CAMERON, TashkentLocation: Uzbekistan
Year: 2014
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• Type: HKE-550 L02
• Power: 930 kW
• Voltage: 6,000 V
• Cooling: Air (IC411)
• Quantity: 1
• Application: Turbo Compressor
• Highlight: EExe IIB T3 Zone 1
Highest efficiency
η=97,67%
Run out max 12,5µm
Shaft vibration max
50µm
Noise level at load
max. 80dB
Project: Kobelco Japan / „Borealis PP“ / Neste Oil
Location: Schwechat, Austria
Year: 2008
We Keep the World in Motion.Page 23
Contact
Günther MAIER
Director Business Unit Oil & Gas
Phone: +43 3172 90 606-2731
Fax: +43 3172 90 606-1504
Mobile: +43 664 80 838 2731
Alexander MOGA
Business Unit Oil & Gas
Phone: +43 3172 90 606-3141
Fax: +43 3172 90 606-1504
Mobile: +43 664 80 838 3141